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CN202022840U - Novel glass kiln - Google Patents

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CN202022840U
CN202022840U CN2011200014896U CN201120001489U CN202022840U CN 202022840 U CN202022840 U CN 202022840U CN 2011200014896 U CN2011200014896 U CN 2011200014896U CN 201120001489 U CN201120001489 U CN 201120001489U CN 202022840 U CN202022840 U CN 202022840U
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wall
partition wall
regenerator
air
gas
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陈兴孝
张国礼
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Chongqing Life Furnace Technical Engineering Co Ltd
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    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping

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Abstract

本实用新型涉及一种玻璃窑炉,具体涉及到一种新型玻璃窑炉蓄热室的墙体结构,这种新型玻璃窑炉,包括两个空气蓄热室,两个空气蓄热室之间设有中隔墙,在所述的中隔墙内设置有冷却通道及墙体连接砖,通过墙体连接砖将中隔墙的两侧墙体及冷却通道连接成一个整体,采用本技术方案的新型玻璃窑炉的蓄热室墙体结构,有效的解决了蓄热室中隔墙因墙体材料实际荷重软化温度较低或局部温度过高而致使墙体下座带来的裂缝,防止蓄热室墙体穿风漏火,提高了窑炉的使用寿命,减少了资源的浪费,是具有实用价值和值得推广的。

Figure 201120001489

The utility model relates to a glass kiln, in particular to a wall structure of a novel glass kiln regenerator. The new glass kiln includes two air regenerators, and a A partition wall is provided, and a cooling passage and wall connecting bricks are arranged in the partition wall, and the walls on both sides of the partition wall and the cooling passage are connected into a whole through the wall connecting bricks. This technical solution is adopted The regenerator wall structure of the new glass furnace effectively solves the cracks caused by the lower part of the wall caused by the actual load softening temperature of the wall material or the local temperature is too high in the regenerator, preventing The wall of the regenerator has air leakage and fire leakage, which improves the service life of the kiln and reduces the waste of resources, which is of practical value and worthy of promotion.

Figure 201120001489

Description

一种新型玻璃窑炉A New Type of Glass Furnace

技术领域 technical field

 本实用新型涉及一种玻璃窑炉,具体涉及到一种新型玻璃窑炉蓄热室的墙体结构。 The utility model relates to a glass furnace, in particular to a wall structure of a novel glass furnace regenerator.

背景技术 Background technique

目前,常规的玻璃窑炉主要有两种,一种是利用天然气的玻璃窑炉,如图1所示,这种利用天然气的玻璃窑炉包括有左空气蓄热室11和右空气蓄热室21两个空气蓄热室,左空气蓄热室11和右空气蓄热室21之间设有中隔墙2,空气蓄热室外周设有周围墙体5;另一种是利用煤气的玻璃窑炉,如图2所示,这种利用煤气的玻璃窑炉除了包括有左空气蓄热室11和右空气蓄热室21两个空气蓄热室外,还包括有左煤气蓄热室12和右煤气蓄热室22两个煤气蓄热室,左空气蓄热室11和右空气蓄热室21之间设有中隔墙2,左煤气蓄热室12和右煤气蓄热室22之间也设有中隔墙2,煤气蓄热室与空气蓄热室之间也设有中隔墙2。但我们发现目前常规的上述这两种玻璃窑炉在使用过程中,由于中隔墙2局部温度过高或耐火材料荷重软化温度较低,在中隔墙2墙体实际温度达到耐火材料的荷重软化温度及蠕变温度时,耐火材料蠕变收缩变形,由于蓄热室的中间温度最高,相应中隔墙2最中间的地方所受的温度也高,蠕变收缩最为厉害,两侧温度相对低一些,从而造成同一段墙体蠕变收缩量不一样,墙体向下塌陷而弯曲变形,在塌陷变形过程中,因中隔墙2中间段与两侧的收缩量不一样,上下部位所处的温度也不一样造成下塌量也不一样,从而造成墙体拉裂,造成蓄热室穿火漏火,特别是上下材质不一样的时候,下塌量更不一样,墙体拉裂现象更严重,从而影响窑炉的正常运行及使用寿命;特别是煤气蓄热室,一旦墙体塌陷裂缝,煤气会通过缝隙跑到另一侧煤气蓄热室燃烧,从而进一步加快了裂缝周围砖体的下塌及烧损,致使裂缝越来越大并秧及格子体,造成格子体倒塌,从而影响窑炉的正常运行和使用寿命,严重时将中隔墙2的墙体烧塌,直接终止了窑炉的使用寿命,而蓄热室四周的周围墙体5因有一面直接与外界接触,能散发部分热量,墙体腐蚀及下座不严重,当中隔墙2无法再继续使用时,不得不停炉检修,而周围墙体5还能继续使用几年甚至更久,但检修中隔墙2又需将四周相连墙体拆除,从而造成大量的人力、物力的浪费。 At present, there are mainly two types of conventional glass furnaces, one is the glass furnace using natural gas, as shown in Figure 1, this glass furnace using natural gas includes a left air regenerator 11 and a right air regenerator 21 Two air regenerators, a middle partition wall 2 is arranged between the left air regenerator 11 and the right air regenerator 21, and surrounding walls 5 are arranged around the air regenerator; the other is a glass that utilizes gas Furnace, as shown in Figure 2, this kind of glass kiln utilizing gas not only includes two air regenerators, left air regenerator 11 and right air regenerator 21, but also includes left gas regenerator 12 and The right gas regenerator 22 has two gas regenerators, a middle partition wall 2 is arranged between the left air regenerator 11 and the right air regenerator 21, and a middle partition wall 2 is arranged between the left gas regenerator 12 and the right gas regenerator 22. A partition wall 2 is also provided, and a partition wall 2 is also provided between the gas regenerator and the air regenerator. However, we found that during the use of the above two conventional glass furnaces, due to the high local temperature of the middle partition wall 2 or the low softening temperature of the refractory material under load, the actual temperature of the middle partition wall 2 reaches the load of the refractory material. When the softening temperature and creep temperature are reached, the refractory material creeps and shrinks and deforms. Since the middle temperature of the regenerator is the highest, the temperature in the middle of the corresponding middle partition wall 2 is also high, and the creep shrinkage is the most severe, and the temperatures on both sides are relatively high. As a result, the creep shrinkage of the same section of the wall is not the same, and the wall collapses downward and bends. The temperature at the place is not the same, resulting in a different amount of slump, resulting in cracking of the wall, causing fire leakage in the regenerator, especially when the upper and lower materials are different, the amount of slump is even more different, and the wall is cracked The phenomenon is more serious, which affects the normal operation and service life of the kiln; especially in the gas regenerator, once the wall collapses and cracks, the gas will run through the gap to the gas regenerator on the other side for combustion, thus further accelerating the burning of bricks around the crack. The collapse and burning of the body will cause the cracks to grow larger and merge with the lattice body, causing the lattice body to collapse, thus affecting the normal operation and service life of the kiln. The service life of the kiln is terminated, and the surrounding wall 5 around the regenerator has one side directly in contact with the outside world, which can dissipate part of the heat. The corrosion of the wall and the lower seat are not serious. When the middle partition wall 2 can no longer be used, The furnace has to be shut down for maintenance, and the surrounding wall body 5 can continue to be used for several years or even longer, but the partition wall 2 needs to be dismantled around the wall body connected to each other in the maintenance, thereby causing a large amount of waste of manpower and material resources.

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种新型玻璃窑炉,改变了原玻璃窑炉蓄热室之间的墙体结构,延长玻璃窑炉的使用寿命,减少了人力、物力的浪费。 The technical problem to be solved by the utility model is to provide a new type of glass kiln, which changes the wall structure between the regenerators of the original glass kiln, prolongs the service life of the glass kiln, and reduces the waste of manpower and material resources.

为了解决上述技术问题,本实用新型提供一种新型玻璃窑炉,包括两个空气蓄热室,两个空气蓄热室之间设有中隔墙,在所述的中隔墙内设置有冷却通道及墙体连接砖,通过墙体连接砖将中隔墙的两侧墙体及冷却通道连接成一个整体。 In order to solve the above technical problems, the utility model provides a new type of glass kiln, which includes two air regenerators, a partition wall is arranged between the two air regenerators, and a cooling The channel and the wall connecting brick connect the walls on both sides of the partition wall and the cooling channel into a whole through the wall connecting brick.

采用本技术方案的玻璃窑炉的蓄热室墙体结构,由于在中隔墙内设置了冷却通道及墙体连接砖,冷却通道将中隔墙分成的两个部分,这两个部分通过墙体连接砖连接起来,达到形成一个整体结构,既对中隔墙进行降温冷却,又保证了结构的稳定性。 The regenerator wall structure of the glass kiln adopts this technical solution. Since the cooling channel and the wall connecting brick are arranged in the middle partition wall, the cooling channel divides the middle partition wall into two parts, and these two parts pass through the wall. The body connecting bricks are connected to form an overall structure, which not only cools down the middle partition wall, but also ensures the stability of the structure.

该通道利用热对流的原理,使中隔墙的冷却通道通过冷却风带走部分热量,从而降低了中隔墙所处的环境温度,使实际温度处在耐火材料荷重软化温度之下,避免了耐火材料达到蠕变温度而变形,从而达到墙体不向下塌陷的目的,延长玻璃窑炉蓄热室的使用寿命。 The channel uses the principle of heat convection to make the cooling channel of the partition wall take away part of the heat through the cooling air, thereby reducing the ambient temperature of the partition wall, making the actual temperature below the softening temperature of the refractory material, avoiding The refractory material deforms when it reaches the creep temperature, so as to prevent the wall from collapsing downward and prolong the service life of the regenerator of the glass furnace.

上述技术方案适用于只要包括有两个空气蓄热室的所有玻璃窖炉,包括了利用天然气或者重油的玻璃窑炉和利用煤气的玻璃窑炉这三种玻璃窖炉,因为这三种玻璃窑炉都具有两个空气蓄热室,两个空气蓄热室之间设有中隔墙,本技术方案就是在所述的中隔墙内设置有冷却通道及墙体连接砖,通过墙体连接砖将中隔墙的两侧墙体及冷却通道连接成一个整体。 The above-mentioned technical scheme is applicable to all glass furnaces as long as they include two air regenerators, including glass furnaces using natural gas or heavy oil and glass furnaces utilizing gas, because these three glass furnaces The furnace has two air regenerators, and a partition wall is arranged between the two air regenerators. Bricks connect the two sides of the partition wall and the cooling channel into a whole.

进一步,由于目前使用的利用煤气的玻璃窑炉另外还包括有两个煤气蓄热室,限定在两个煤气蓄热室之间也设有中隔墙,煤气蓄热室与空气蓄热室之间也设有中隔墙,所以进一步限定两个煤气蓄热室之间的中隔墙内以及煤气蓄热室与空气蓄热室之间的中隔墙内也设置有冷却通道及墙体连接砖,通过墙体连接砖将中隔墙的两侧墙体及冷却通道连接成一个整体。 Further, because the currently used glass kiln utilizing gas also includes two gas regenerators, a middle partition wall is also provided between the two gas regenerators, and the gap between the gas regenerator and the air regenerator is There is also a partition wall between the two gas regenerators, so it is further defined that the partition wall between the two gas regenerators and the partition wall between the gas regenerator and the air regenerator are also provided with cooling channels and wall connections. Bricks, through the wall connecting bricks, the walls on both sides of the partition wall and the cooling channel are connected into a whole.

更进一步,限定在所述的中隔墙内的冷却通道中下部设有冷却风进风口,上部设有出风口,这样整个中隔墙犹如一个小烟囱,墙体中下部为冷却风(自然风)进口,上部为出风口,这样的结构简单有效,降低了中隔墙的环境温度。 Furthermore, the middle and lower part of the cooling channel defined in the partition wall is provided with a cooling air inlet, and the upper part is provided with an air outlet, so that the entire partition wall is like a small chimney, and the middle and lower part of the wall is cooled by cooling wind (natural wind). ) inlet, and the upper part is the air outlet. This structure is simple and effective, and reduces the ambient temperature of the partition wall.

更进一步,限定上述技术方案中,所述的中下部冷却风进风口及上部出风口上设置有可拆卸式密封风口的挡砖,这样的结构,利用了中隔墙采用砖制成的方式,通过打开封口砖的多少数目即进风口的大小,对进风口的风量大小进行调节,使中隔墙降低,从而使中隔墙的温度适中,既不使中隔温度过高或过低,这样既保证中隔墙的寿命,又不使冷却风带的热量过多造成浪费。当然对上部出风口也采用这种方式调节,具体调节根据墙体所适应的温度进行调节。 Furthermore, in the above technical solution, the middle and lower cooling air inlets and upper air outlets are provided with detachable blocking bricks for sealing the air outlets. This structure utilizes the method that the middle partition wall is made of bricks, By opening the number of sealing bricks, that is, the size of the air inlet, the air volume of the air inlet is adjusted to lower the partition wall, so that the temperature of the partition wall is moderate, and the temperature of the partition is neither too high nor too low, so that It not only guarantees the service life of the partition wall, but also does not waste too much heat in the cooling air belt. Of course, the upper air outlet is also adjusted in this way, and the specific adjustment is adjusted according to the temperature adapted to the wall.

考虑到窑炉后期,蓄热室中隔墙被进一步腐蚀后变薄,这时还可以通过加快风速的流动来延长中隔墙的使用寿命,即进一下降低中隔墙的温度,在限定所述的冷却风进风口上设置强制送风装置,来对墙体进行冷却,以达到延长蓄热室墙体的寿命。 Considering that in the later stage of the kiln, the partition wall in the regenerator is further corroded and thinned. At this time, the service life of the partition wall can be extended by accelerating the flow of wind speed, that is, further reducing the temperature of the partition wall. The above-mentioned cooling air inlet is provided with a forced air supply device to cool the wall, so as to prolong the life of the wall of the regenerator.

另外,还可以在所述的上部出风口处还设置有收集装置,将热空气回收利用,达到节能降耗的目的。 In addition, a collection device may also be provided at the upper air outlet to recycle the hot air to achieve the purpose of saving energy and reducing consumption.

附图说明 Description of drawings

图1是目前利用天然气的玻璃窑炉的结构示意图; Fig. 1 is a structural schematic diagram of a glass furnace currently utilizing natural gas;

图2是目前利用煤气的玻璃窑炉的结构示意图; Fig. 2 is a structural schematic diagram of a glass kiln utilizing gas at present;

图3是本实用新型利用天然气的新型玻璃窑炉蓄热室墙体结构示意图; Fig. 3 is a schematic diagram of the wall structure of the novel glass kiln regenerator utilizing natural gas according to the utility model;

图4是本实用新型利用煤气的新型玻璃窑炉蓄热室墙体结构示意图。 Fig. 4 is a schematic diagram of the wall structure of the new glass kiln regenerator using gas in the utility model.

具体实施方式    Detailed ways

下面结合附图和实例对本实用新型技术方案进一步说明: Below in conjunction with accompanying drawing and example the technical scheme of the utility model is further described:

如图3所示,本技术方案的实施方式一是一种利用天然气的新型玻璃窑炉蓄热室墙体结构,这种新型玻璃窑炉,包括有左空气蓄热室11和右空气蓄热室21两个空气蓄热室,左空气蓄热室11和右空气蓄热室21之间设有中隔墙2,空气蓄热室外周设有周围墙体5;在中隔墙2内设置有冷却通道3及墙体连接砖4,墙体连接砖4将中隔墙2的两侧墙体及冷却通道3连接成一个整体,其中中隔墙2内的冷却通道3中下部设有冷却风进风口,上部设有出风口,中下部冷却风进风口及上部出风口上设置有可拆卸式密封风口的挡砖,冷却风进风口上还设置有强制送风的装置,上部出风口处还可设置热风收集装置。 As shown in Figure 3, the first embodiment of this technical solution is a new type of glass furnace regenerator wall structure using natural gas. This new type of glass furnace includes a left air regenerator 11 and a right air regenerator. Room 21 has two air regenerators, a middle partition wall 2 is arranged between the left air regenerator 11 and the right air regenerator 21, and a surrounding wall 5 is arranged around the air regenerator; There are cooling passages 3 and wall connecting bricks 4, and the wall connecting bricks 4 connect the walls on both sides of the middle partition wall 2 and the cooling passage 3 into a whole, wherein the middle and lower parts of the cooling passage 3 in the middle partition wall 2 are provided with cooling The air inlet, the upper part is equipped with an air outlet, the middle and lower part of the cooling air inlet and the upper air outlet are provided with detachable blocking bricks for sealing the air outlet, and the cooling air inlet is also equipped with a forced air supply device, and the upper air outlet is A hot air collecting device can also be provided.

如图4所示,本技术方案的实施方式二是一种利用煤气的新型玻璃窑炉蓄热室墙体结构,这种新型玻璃窑炉,包括有左空气蓄热室11和右空气蓄热室21两个空气蓄热室,左空气蓄热室11和右空气蓄热室21之间设有中隔墙2;还包括有左煤气蓄热室12和右煤气蓄热室22两个煤气蓄热室,左煤气蓄热室12和右煤气蓄热室22之间也设有中隔墙2,左空气蓄热室11和左煤气蓄热室12之间也设有中隔墙2,右空气蓄热室21和右煤气蓄热室22之间也设有中隔墙2,中隔墙2内也设置有冷却通道3及墙体连接砖4,通过墙体连接砖4将中隔墙2的两侧墙体及冷却通道3连接成一个整体,蓄热室外周设有周围墙体5,中隔墙2内的冷却通道3中下部设有冷却风进风口,上部设有出风口,中下部冷却风进风口及上部出风口上设置有可拆卸式密封风口的挡砖,冷却风进风口上还设置有强制送风的装置,上部出风口处还可设置热风收集装置。 As shown in Figure 4, the second embodiment of this technical solution is a new type of glass kiln regenerator wall structure using gas. This new type of glass furnace includes a left air regenerator 11 and a right air regenerator. Room 21 has two air regenerators, and a middle partition wall 2 is arranged between the left air regenerator 11 and the right air regenerator 21; it also includes two gas regenerators, the left gas regenerator 12 and the right gas regenerator 22. In the regenerator, an intermediate partition wall 2 is also provided between the left gas regenerator 12 and the right gas regenerator 22, and an intermediate partition wall 2 is also provided between the left air regenerator 11 and the left gas regenerator 12. A middle partition wall 2 is also arranged between the right air regenerator 21 and the right gas regenerator 22, and a cooling channel 3 and a wall connecting brick 4 are also arranged in the middle partition wall 2, and the middle partition wall 2 is connected by the wall connecting brick 4. The walls on both sides of the wall 2 and the cooling passage 3 are connected as a whole, the surrounding wall 5 is arranged around the regenerator, the cooling passage 3 in the middle partition wall 2 is provided with a cooling air inlet in the lower part, and an air outlet in the upper part , The middle and lower cooling air inlet and the upper air outlet are provided with detachable sealing bricks, the cooling air inlet is also equipped with a forced air supply device, and the upper air outlet can also be equipped with a hot air collection device.

与现有的蓄热室墙体结构相比,本实用新型技术方案的新型玻璃窑炉有效的解决了蓄热室中隔墙因墙体材料实际荷重软化温度较低或局部温度过高而致使墙体下座带来的裂缝,提高了窑炉的使用寿命,减少了资源的浪费,是具有实用价值和值得推广的,同时该结构通过我公司在玻璃熔炉上的应用,取得很好的效果。 Compared with the existing regenerator wall structure, the new glass furnace of the technical solution of the utility model effectively solves the problem that the partition wall in the regenerator due to the actual load softening temperature of the wall material is low or the local temperature is too high. The cracks caused by the lower seat of the wall improve the service life of the furnace and reduce the waste of resources. It has practical value and is worth promoting. At the same time, this structure has achieved good results through the application of our company on glass melting furnaces. .

以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。 What is described above is only the preferred embodiment of the present utility model. It should be pointed out that for those skilled in the art, some deformations and improvements can be made without departing from the structure of the present utility model. These should also be regarded as The protection scope of the utility model, these all can not affect the effect that the utility model implements and the practicability of the patent.

Claims (6)

1.一种新型玻璃窑炉,包括两个空气蓄热室,两个空气蓄热室之间设有中隔墙,其特征在于:在所述的中隔墙内设置有冷却通道及墙体连接砖,通过墙体连接砖将中隔墙的两侧墙体及冷却通道连接成一个整体。 1. A new type of glass kiln, comprising two air regenerators, with a partition wall between the two air regenerators, characterized in that: a cooling channel and a wall are arranged in the partition wall The connecting brick connects the walls on both sides of the partition wall and the cooling channel into a whole through the wall connecting brick. 2.根据权利要求1所述的新型玻璃窑炉,其特征在于:还包括有两个煤气蓄热室,两个煤气蓄热室之间也设有所述的中隔墙,煤气蓄热室与空气蓄热室之间也设有所述的中隔墙,所述的中隔墙内也设置有所述的冷却通道及所述的墙体连接砖,通过所述的墙体连接砖将所述的中隔墙的两侧墙体及所述冷却通道连接成一个整体。 2. The new glass furnace according to claim 1, characterized in that: it also includes two gas regenerators, the middle partition wall is also arranged between the two gas regenerators, and the gas regenerators The partition wall is also provided between the air regenerator and the partition wall, the cooling channel and the wall connecting brick are also arranged in the partition wall, and the The walls on both sides of the partition wall and the cooling channel are connected as a whole. 3.根据权利要求1或2所述的新型玻璃窑炉,其特征在于:在所述的中隔墙内的冷却通道中下部设有冷却风进风口,上部设有出风口。 3. The novel glass furnace according to claim 1 or 2, characterized in that: the lower part of the cooling channel in the partition wall is provided with a cooling air inlet, and the upper part is provided with an air outlet. 4.根据权利要求3所述的新型玻璃窑炉,其特征在于:所述的中下部冷却风进风口及上部出风口上设置有可拆卸式密封风口的挡砖。 4. The new glass furnace according to claim 3, characterized in that: the cooling air inlet in the middle and lower part and the air outlet in the upper part are provided with detachable blocking bricks for sealing the air outlet. 5.根据权利要求3所述的新型玻璃窑炉,其特征在于:所述的中下部冷却风进风口上还设置有强制送风的装置。 5. The new glass furnace according to claim 3, characterized in that: the cooling air inlet in the middle and lower part is also provided with a forced air supply device. 6.根据权利要求3所述的新型玻璃窑炉,其特征在于:所述的上部出风口处还可设置热风收集装置。 6. The new glass furnace according to claim 3, characterized in that: a hot air collecting device can also be installed at the upper air outlet.
CN2011200014896U 2011-01-05 2011-01-05 Novel glass kiln Expired - Lifetime CN202022840U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104803581A (en) * 2014-01-27 2015-07-29 索尔格投资有限及两合公司 Regenerator for glass melting tank
CN114873903A (en) * 2022-06-17 2022-08-09 湖南邵虹特种玻璃股份有限公司 Combustion system for glass furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104803581A (en) * 2014-01-27 2015-07-29 索尔格投资有限及两合公司 Regenerator for glass melting tank
CN114873903A (en) * 2022-06-17 2022-08-09 湖南邵虹特种玻璃股份有限公司 Combustion system for glass furnace
CN114873903B (en) * 2022-06-17 2023-10-31 湖南邵虹特种玻璃股份有限公司 Combustion system for glass kiln

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