CN202021511U - Numerical control surface grinding machine with vertical spindle and rectangular table - Google Patents
Numerical control surface grinding machine with vertical spindle and rectangular table Download PDFInfo
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- CN202021511U CN202021511U CN2011200004127U CN201120000412U CN202021511U CN 202021511 U CN202021511 U CN 202021511U CN 2011200004127 U CN2011200004127 U CN 2011200004127U CN 201120000412 U CN201120000412 U CN 201120000412U CN 202021511 U CN202021511 U CN 202021511U
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- workbench
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
一种数控立轴矩台平面磨床,它包括床身、工作台、立柱、滑板、砂瓦和数控系统,其特征是砂瓦固定在滑板的主轴上,变频电机固定在滑板上,数控的伺服电机固定在滑板上;伺服电机通过联轴器与滚珠丝杠连接,丝母座固定在立柱上;数控的伺服电机通过连轴器连接滚珠丝杠,丝母座固定在工作台上。本实用新型的优点是实现数控操作,调整方便,显著提高工效和加工精度,操作安全可靠,提高了对机床操作人员的保护性。
A numerical control vertical axis rectangular table surface grinder, which includes a bed, a workbench, a column, a slide plate, a sand tile and a numerical control system, and is characterized in that the sand tile is fixed on the main shaft of the slide plate, the frequency conversion motor is fixed on the slide plate, and the CNC servo motor It is fixed on the skateboard; the servo motor is connected with the ball screw through a coupling, and the nut seat is fixed on the column; the CNC servo motor is connected with the ball screw through a coupling, and the nut seat is fixed on the workbench. The utility model has the advantages of realizing numerical control operation, convenient adjustment, significantly improving work efficiency and processing precision, safe and reliable operation, and improving protection for machine tool operators.
Description
技术领域 technical field
本实用新型属于一种机械加工设备,特别是一种数控立轴矩台平面磨床。。 The utility model belongs to a kind of mechanical processing equipment, in particular to a numerically controlled vertical axis rectangular table surface grinder. .
背景技术 Background technique
原立轴矩台平面磨床的工作台运行是由液压系统靠双活塞杆液压油缸实现往复运动,液压油缸固定在工作台上,双活塞杆两侧固定在床身,活塞杆空心进油使工作台运动。工作台运行的速度是靠液压系统上的调速阀,人工调速。调整的速度靠操作工的工作经验及技术水平调整出近似于工件需要的速度。工作台与床身靠V型导轨与平导轨结合,由液压系统提供润滑油。工作台的换向及往复运行区间,须操作工调整工作台侧面的两个撞块,撞块沿工作台T型槽滑动锁紧,撞块撞击床身上的换向装置通过行程开关使工作台换向,换向时震动大,位置不精确,须调整二次到三次才能近似达到换向位置要求。工作效率低。磨头上下运动有两种,手动进给和快速进给。磨头固定在滑板上,丝母固定在滑板上,丝杠固定在立柱下端。通过十字联轴器与减速箱蜗轮连接,通过蜗轮蜗杆减速,减速箱固定在立柱上,蜗杆前后各装有牙型离合器,通过花键的滑动使牙型离合器前后滑动。正常情况下,前牙型离合器与手动进给装置啮合,通过手轮使滑板上下移动磨削工件。快速进给与快速离开是通过快速搬把上下移动,通过凸轮机构推动牙型离合器使前牙型离合器拖开后牙型离合器啮合,快速电机旋转使滑板快速上下移动。牙型离合器靠弹簧回位。砂瓦修整靠手工操作。 The workbench of the original vertical axis rectangular table surface grinder is operated by the hydraulic system to realize the reciprocating motion by the double piston rod hydraulic cylinder. The hydraulic cylinder is fixed on the workbench, and the two sides of the double piston rod are fixed on the bed. sports. The speed of the workbench is manually adjusted by the speed control valve on the hydraulic system. The adjusted speed depends on the work experience and technical level of the operator to adjust the speed close to the required speed of the workpiece. The workbench and the bed are combined with V-shaped guide rails and flat guide rails, and the lubricating oil is provided by the hydraulic system. In the reversing and reciprocating operation intervals of the workbench, the operator must adjust the two bumpers on the side of the workbench. The bumper slides and locks along the T-shaped groove of the workbench. The bumper hits the reversing device on the bed to make the workbench When reversing, the vibration is large and the position is not accurate. It must be adjusted twice to three times to approximately meet the requirements of the reversing position. Work efficiency is low. There are two types of up and down movement of the grinding head, manual feed and rapid feed. The grinding head is fixed on the slide plate, the screw nut is fixed on the slide plate, and the lead screw is fixed on the lower end of the column. It is connected with the worm gear of the reduction box through the cross coupling, decelerated by the worm gear, and the reduction box is fixed on the column. The front and rear of the worm are respectively equipped with tooth clutches, and the tooth clutches slide back and forth through the sliding of the splines. Under normal circumstances, the front tooth type clutch is engaged with the manual feeding device, and the slide plate is moved up and down to grind the workpiece through the hand wheel. Fast feeding and fast leaving are through moving the handle up and down quickly, pushing the tooth type clutch through the cam mechanism to drag the front tooth type clutch away and the rear tooth type clutch to engage, and the fast motor rotation makes the slide plate move up and down quickly. The dog clutch is returned by spring. The trimming of sand tiles is done by hand.
存在的缺点是:工作台速度的调整,须手工操作液压调速阀调整速度,凭操作工的工作经验及技术水平调整出近似于工件需要的磨削速度。工作台换向时震动较大。磨削工件时通过快速电机接近工件然后手工调整。工作效率低。 The disadvantages are: to adjust the speed of the workbench, the hydraulic speed control valve must be manually operated to adjust the speed, and the grinding speed approximate to the workpiece needs to be adjusted based on the operator's work experience and technical level. The vibration of the workbench is large when the direction is changed. When grinding the workpiece, it is approached by a fast motor and adjusted manually. Work efficiency is low.
发明内容 Contents of the invention
本实用新型的目的是提供一种数控立轴矩台平面磨床,实现数控操作,调整方便,显著提高工效和加工精度,操作安全可靠,提高了对机床操作人员的保护性。 The purpose of the utility model is to provide a numerically controlled vertical axis rectangular table surface grinder, which realizes numerically controlled operation, is convenient to adjust, significantly improves work efficiency and machining accuracy, is safe and reliable to operate, and improves the protection of machine operators.
本实用新型提供的具体技术方案如下:它包括床身、工作台、立柱、滑板、砂瓦和数控系统,其特征是:砂瓦固定在滑板的主轴上,变频电机固定在滑板上,数控的伺服电机固定在滑板上;伺服电机通过联轴器与滚珠丝杠连接,丝母座固定在立柱上;数控的伺服电机通过连轴器连接滚珠丝杠,丝母座固定在工作台上。 The specific technical scheme provided by the utility model is as follows: it includes a bed, a workbench, a column, a slide plate, a sand tile and a numerical control system, and is characterized in that: the sand tile is fixed on the main shaft of the slide plate, the frequency conversion motor is fixed on the slide plate, and the numerical control The servo motor is fixed on the slide plate; the servo motor is connected with the ball screw through a coupling, and the screw base is fixed on the column; the CNC servo motor is connected with the ball screw through a coupling, and the screw base is fixed on the workbench.
本实用新型的优点是:实现数控操作,调整方便,工作台运行速度的调整及换向往复运行区间可通过数控系统一次调整,且运行速度及换向位置准确,准确的调整出工件需要磨削的速度,换向平稳。提高加工工件精度及生产效率。磨头的快速升降及磨削工件时通过数控系统返回人工设定参考点迅速接近工件及磨削工件,显著提高生产效率。操作安全可靠,提高了对机床操作人员的保护性。 The utility model has the advantages of realizing numerical control operation and convenient adjustment, the adjustment of the running speed of the workbench and the reciprocating running interval of the reversing operation can be adjusted through the numerical control system at one time, and the running speed and reversing position are accurate, and the workpiece needs to be ground after accurate adjustment. The speed, the commutation is smooth. Improve the accuracy and production efficiency of the workpiece. The rapid lifting of the grinding head and the return to the manually set reference point through the numerical control system when grinding the workpiece quickly approach the workpiece and grind the workpiece, which significantly improves the production efficiency. The operation is safe and reliable, which improves the protection of machine operators.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2是图1的左视图。 Fig. 2 is a left side view of Fig. 1 .
具体实施方式 Detailed ways
本实用新型具体结构如下:见图1,砂瓦2固定在滑板3的主轴上,变频电机4固定在滑板3上,带动滑板主轴使砂瓦旋转从而磨削工件。伺服电机5通过支架6固定在滑板3上,伺服电机5通过联轴器7与滚珠丝杠9连接,丝母座8固定在立柱11上,立柱固定在床身12上。伺服电机5通过数控系统实现磨头上下运动。磨头磨削工件时的微进给及磨头快速升降可在TFT屏幕上操作,可使磨头快速移动到工作位置。工作效率提高3-4倍。见图2,伺服电机13通过连轴器14连接滚珠丝杠15,工作台16运行是由伺服电机13通过连轴器14带动滚珠丝杠15旋转,丝母座固定在工作台16上。工作台16与床身采用现有的直线导轨,数控系统控制伺服电机13通过数控系统实现工作台往复运动。运行平稳,换向精确,调速准确方便。 The concrete structure of the utility model is as follows: see Fig. 1, sand tile 2 is fixed on the main shaft of slide plate 3, and frequency conversion motor 4 is fixed on the slide plate 3, drives the slide plate main shaft to make sand tile rotate thereby grinding workpiece. The servo motor 5 is fixed on the slide plate 3 through the bracket 6 , the servo motor 5 is connected with the ball screw 9 through the shaft coupling 7 , the screw nut seat 8 is fixed on the column 11 , and the column is fixed on the bed 12 . The servo motor 5 realizes the movement of the grinding head up and down through the numerical control system. The micro-feeding and rapid lifting of the grinding head when grinding the workpiece can be operated on the TFT screen, which can quickly move the grinding head to the working position. Work efficiency increased by 3-4 times. See Fig. 2, servomotor 13 is connected ball screw 15 by shaft coupling 14, and workbench 16 operation is to be that servo motor 13 drives ball screw 15 to rotate by shaft coupling 14, and the nut base is fixed on workbench 16. The workbench 16 and the bed adopt existing linear guide rails, and the numerical control system controls the servo motor 13 to realize the reciprocating motion of the workbench through the numerical control system. Stable operation, precise reversing, accurate and convenient speed regulation.
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CN2011200004127U CN202021511U (en) | 2011-01-04 | 2011-01-04 | Numerical control surface grinding machine with vertical spindle and rectangular table |
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CN2011200004127U CN202021511U (en) | 2011-01-04 | 2011-01-04 | Numerical control surface grinding machine with vertical spindle and rectangular table |
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CN2011200004127U Expired - Fee Related CN202021511U (en) | 2011-01-04 | 2011-01-04 | Numerical control surface grinding machine with vertical spindle and rectangular table |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103465126A (en) * | 2013-09-12 | 2013-12-25 | 临清市齐亚机械有限公司 | Novel numerical control flat grinder |
CN107498310A (en) * | 2017-07-31 | 2017-12-22 | 张志通 | A kind of Numerical control multifunctional compound machine tool |
CN110405561A (en) * | 2019-08-29 | 2019-11-05 | 四川省川磨岷机联合数控机器股份有限公司 | A Hydraulic Feed Horizontal Wheelbase Table Surface Grinding Machine |
-
2011
- 2011-01-04 CN CN2011200004127U patent/CN202021511U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103465126A (en) * | 2013-09-12 | 2013-12-25 | 临清市齐亚机械有限公司 | Novel numerical control flat grinder |
CN107498310A (en) * | 2017-07-31 | 2017-12-22 | 张志通 | A kind of Numerical control multifunctional compound machine tool |
CN110405561A (en) * | 2019-08-29 | 2019-11-05 | 四川省川磨岷机联合数控机器股份有限公司 | A Hydraulic Feed Horizontal Wheelbase Table Surface Grinding Machine |
CN110405561B (en) * | 2019-08-29 | 2024-04-26 | 四川省川磨岷机联合数控机器股份有限公司 | Hydraulic feeding type horizontal axis rectangular table surface grinder |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111102 Termination date: 20140104 |