CN202016980U - Dry-wet combined coke quenching device - Google Patents
Dry-wet combined coke quenching device Download PDFInfo
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- CN202016980U CN202016980U CN2011200926399U CN201120092639U CN202016980U CN 202016980 U CN202016980 U CN 202016980U CN 2011200926399 U CN2011200926399 U CN 2011200926399U CN 201120092639 U CN201120092639 U CN 201120092639U CN 202016980 U CN202016980 U CN 202016980U
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Abstract
Description
技术领域technical field
本实用新型属于炼焦过程中的熄焦工艺装备,具体涉及一种间接干法熄焦和蒸汽熄焦的组合熄焦装置。The utility model belongs to coke quenching process equipment in the coking process, in particular to a coke quenching device combined with indirect dry coke quenching and steam coke quenching.
背景技术Background technique
目前,国内外焦炉的熄焦方法有干法熄焦及湿法熄焦两种。干法熄焦是用低温惰性气体冷却红焦的一种熄焦方法。干熄焦过程中,红焦从干熄炉顶部装入,低温惰性气体由循环风机鼓入干熄炉内,吸收红焦的热量,冷却后的焦炭温度降至200℃以下,从干熄炉底部排出,升温后的高温惰性气体经锅炉进行热交换,产生蒸汽。冷却后的惰性气体由鼓风机重新鼓入干熄焦炉内循环使用。干熄焦在节能、改善焦炭质量方面优于湿熄焦,但其占地面积大、设备结构复杂、制造难度大、维修费用高、投资大,且焦炭烧损严重。对于独立型焦化企业而言,所吸收的热量自身不易平衡。因此,干熄焦在独立型焦化企业难以推广。湿法熄焦是用水喷淋红焦(包括低水分熄焦、稳定熄焦等),将红焦降至100℃以下,产生的蒸汽直接排放到大气。其特点为工艺简单,投资省,操作、维护简便,缺点是:①约占整个炼焦耗热量30~35%的红焦显热没有有效利用;②水资源消耗多;③红焦急剧冷却,降低焦炭质量;④熄焦产生的蒸汽夹带有污染、腐蚀性介质以及粉尘,排入大气不仅环境污染,而是一种热能的浪费。At present, there are two coke quenching methods for coke ovens at home and abroad: dry coke quenching and wet coke quenching. Dry coke quenching is a coke quenching method that cools red coke with low-temperature inert gas. During the CDQ process, red coke is loaded from the top of the CDQ furnace, and the low-temperature inert gas is blown into the CDQ furnace by a circulating fan to absorb the heat of the red coke. The bottom is discharged, and the heated high-temperature inert gas passes through the boiler for heat exchange to generate steam. The cooled inert gas is blown back into the CDQ oven by the blower for recycling. Dry quenching is superior to wet quenching in terms of energy saving and coke quality improvement, but it occupies a large area, complex equipment structure, difficult manufacturing, high maintenance costs, large investment, and serious coke burning loss. For independent coking enterprises, the absorbed heat is not easy to balance. Therefore, CDQ is difficult to popularize in independent coking enterprises. Wet coke quenching is to spray red coke with water (including low-moisture coke quenching, stable coke quenching, etc.), reduce the red coke to below 100°C, and the steam generated is directly discharged into the atmosphere. It is characterized by simple process, low investment, and easy operation and maintenance. The disadvantages are: ① The sensible heat of red coke, which accounts for about 30-35% of the total heat consumption of coking, is not effectively used; Coke quality; ④The steam generated by coke quenching contains pollution, corrosive media and dust, and the discharge into the atmosphere is not only environmental pollution, but also a waste of heat energy.
发明内容Contents of the invention
本实用新型的目的是对现有熄焦技术进行改进,提供一种干湿组合熄焦装置,解决现有干法熄焦占地面积大、结构复杂、焦炭烧损严重;湿法熄焦不能回收热能、浪费水资源、焦炭质量差、污染环境的问题。The purpose of this utility model is to improve the existing coke quenching technology and provide a dry-wet combined coke quenching device to solve the problem that the existing dry coke quenching has a large area, complex structure, and serious coke burning loss; the wet coke quenching cannot Problems of heat recovery, waste of water resources, poor coke quality, and environmental pollution.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种干湿组合熄焦装置,其特征在于:所述熄焦装置由组合熄焦炉、液相载体热能回收系统、惰性气体热能回收系统、蒸汽回收系统构成,所述组合熄焦炉由进料系统、间接干熄焦段、蒸汽熄焦段、水喷淋装置、排料系统组成;所述进料系统设置在所述间接干熄焦段的上部,所述间接干熄焦段的下部与所述蒸汽熄焦段连通,所述水喷淋装置安装在所述蒸汽熄焦段的上部,所述蒸汽熄焦段的下部与所述排料系统连通;所述液相载体热能回收系统与所述间接干熄焦段间接传热,所述惰性气体热能回收系统的入口连接在所述间接干熄焦段的下方,所述惰性气体热能回收系统的出口连接在所述间接干熄焦段的上方,所述蒸汽回收系统的入口就是所述水喷淋装置的出口,所述蒸汽回收系统的出口在蒸汽熄焦段的下部。A combined dry-wet quenching device, characterized in that: the coke quenching device is composed of a combined coke quenching oven, a liquid phase carrier heat energy recovery system, an inert gas heat energy recovery system, and a steam recovery system; material system, indirect coke quenching section, steam coke quenching section, water spray device, and discharge system; the feeding system is set on the upper part of the indirect coke coke The coke quenching section is connected, the water spray device is installed on the upper part of the steam coke quenching section, and the lower part of the steam coke quenching section is connected to the discharge system; the liquid carrier heat recovery system is connected to the indirect coke quenching section Indirect heat transfer, the inlet of the inert gas heat energy recovery system is connected below the indirect CDQ section, the outlet of the inert gas heat energy recovery system is connected above the indirect CDQ section, and the steam recovery system The inlet is the outlet of the water spraying device, and the outlet of the steam recovery system is at the lower part of the steam quenching section.
所述间接干熄焦段的单元熄焦装置壁外和内设中心冷却套管,成为液相载体热能回收系统的组成部分。The unit coke quenching device of the indirect coke quenching section is provided with a central cooling sleeve outside and inside the wall, which becomes an integral part of the heat energy recovery system of the liquid phase carrier.
所述间接干熄焦段的内壁设有翅片。The inner wall of the indirect CDQ coke section is provided with fins.
本实用新型与现有技术相比,具有以下优点和有益效果。Compared with the prior art, the utility model has the following advantages and beneficial effects.
1.间接干熄焦段主要采用间接传热吸收红焦中显热,部分采用惰性气体直接传热吸收红焦中的显热,蒸汽熄焦段采用水喷淋直接熄焦,减少焦炭烧损,合理回收热能,降低熄焦水耗,减少污染物排放。1. The indirect CDQ section mainly uses indirect heat transfer to absorb the sensible heat in red coke, and some uses inert gas to directly transfer heat to absorb the sensible heat in red coke. The steam coke quenching section uses water spray to directly extinguish coke to reduce coke burning loss and reasonably recover heat energy , reduce coke quenching water consumption, and reduce pollutant emissions.
2.间接干熄焦段液相载体为水时,就近似为一台火管式锅炉;液相载体为其他介质时,使之液相载体加热温度低于沸点,使干熄段与常规废热锅炉合二为一,简化了干熄焦装置的结构,节省了设备的投资费用。2. When the liquid phase carrier of the indirect CDQ coke section is water, it is similar to a fire tube boiler; when the liquid phase carrier is other media, the heating temperature of the liquid phase carrier is lower than the boiling point, so that the CDQ section is the same as the conventional waste heat boiler Combining the two into one simplifies the structure of the coke dry quenching device and saves the investment cost of the equipment.
3.蒸汽熄焦段熄焦过程中,产生的蒸汽全部回收,降低熄焦水耗,大幅度减少了环境污染。3. During the coke quenching process in the steam quenching section, all the steam generated is recovered, which reduces the water consumption of coke quenching and greatly reduces environmental pollution.
4.蒸汽熄焦段用水喷淋时,由于焦炭温度为中温,几乎不产生CO2、CO、H2、CH4等有害气体,操作安全,对环境影响很小。4. When the steam quenching section is sprayed with water, because the coke temperature is medium temperature, it hardly produces CO2, CO, H2, CH4 and other harmful gases, which is safe to operate and has little impact on the environment.
附图说明Description of drawings
图1是干湿组合熄焦工艺流程示意图;Fig. 1 is a schematic diagram of dry-wet combined coke quenching process;
图2是干湿组合熄焦装置的结构示意图;Fig. 2 is a structural schematic diagram of a dry-wet combined coke quenching device;
图3是图2的A-A剖面图。Fig. 3 is a cross-sectional view along line A-A of Fig. 2 .
下面结合附图通过较佳实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings through preferred embodiments.
具体实施方式Detailed ways
如图1、2、3所示,一种干湿组合熄焦装置,由组合熄焦炉1、液相载体热能回收系统2、惰性气体热能回收系统3、蒸汽回收系统4构成。所述组合熄焦炉1由进料系统1.1、间接干熄焦段1.2、蒸汽熄焦段1.3、水喷淋装置1.4、排料系统1.5组成。所述进料系统1.1设置在所述间接干熄焦段1.2的上部,所述间接干熄焦段1.2的下部与所述蒸汽熄焦段1.3连通,所述水喷淋装置1.4安装在所述蒸汽熄焦段1.3的上部,所述蒸汽熄焦段1.3的下部与所述排料系统1.5连通;所述液相载体热能回收系统2与所述间接干熄焦段1.2间接传热;所述惰性气体热能回收系统3的入口连接在所述间接干熄焦段1.2的下方,所述惰性气体热能回收系统3的出口连接在所述间接干熄焦段1.2的上方;用惰性气体为载体直接传热回收热能,生产蒸汽。As shown in Figures 1, 2, and 3, a dry-wet combined coke quenching device is composed of a combined coke quenching oven 1, a liquid phase carrier heat energy recovery system 2, an inert gas heat
所述蒸汽回收系统4的入口就是所述水喷淋装置1.4的出口,所述蒸汽回收系统4的出口在蒸汽熄焦段1.3的下部。The inlet of the steam recovery system 4 is the outlet of the water spraying device 1.4, and the outlet of the steam recovery system 4 is at the lower part of the steam coke quenching section 1.3.
所述间接干熄焦段1.2的单元熄焦装置1.2.1壁外和内设有中心冷却套管1.2.2,成为液相载体热能回收系统(2)的组成部分。The unit coke quenching device 1.2.1 of the indirect CDQ section 1.2 is provided with a central cooling jacket 1.2.2 outside and inside the wall, which becomes a component of the liquid phase carrier heat energy recovery system (2).
所述间接干熄焦段1.2的内壁设有翅片1.2.3。The inner wall of the indirect CDQ section 1.2 is provided with fins 1.2.3.
本实用新型的工作过程如下:The working process of the present utility model is as follows:
红焦经进料系统1.1进入间接干熄焦段1.2,通过红焦辐射导热及传热加热液相载体热能回收系统2中的液相载体,回收热能。为保证熄焦炉内微正压,在间接干熄焦段1.2的下方由惰性气体加入系统3加入适量的惰性气体,防止空气进入并提高传热效果,当高温焦炭温度降至中温时,进入蒸汽熄焦段1.3,由水喷淋装置1.4,定量控制喷淋水,产生蒸汽,冷却焦炭,焦炭温度冷却到低于100℃,通过排料系统1.5把焦炭排出。蒸汽通过蒸汽回收系统4回收。The red coke enters the indirect CDQ section 1.2 through the feeding system 1.1, and heats the liquid carrier in the liquid carrier heat recovery system 2 through red coke radiation heat conduction and heat transfer to recover heat energy. In order to ensure the slight positive pressure in the coke quenching oven, an appropriate amount of inert gas is added from the inert
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102191065A (en) * | 2011-03-29 | 2011-09-21 | 山西星宇舟焦化工程设计有限公司 | Dry-wet combined coke quenching device |
CN103604310A (en) * | 2013-11-28 | 2014-02-26 | 天津百思特环保能源开发有限公司 | Device for recovering and storing intermittent steam |
CN111270028A (en) * | 2020-03-06 | 2020-06-12 | 江苏省沙钢钢铁研究院有限公司 | The coping method and coping system of blast furnace dry quenching to wet coke quenching |
-
2011
- 2011-03-29 CN CN2011200926399U patent/CN202016980U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102191065A (en) * | 2011-03-29 | 2011-09-21 | 山西星宇舟焦化工程设计有限公司 | Dry-wet combined coke quenching device |
CN102191065B (en) * | 2011-03-29 | 2013-06-05 | 山西星宇舟焦化工程设计有限公司 | Dry-wet combined coke quenching device |
CN103604310A (en) * | 2013-11-28 | 2014-02-26 | 天津百思特环保能源开发有限公司 | Device for recovering and storing intermittent steam |
CN111270028A (en) * | 2020-03-06 | 2020-06-12 | 江苏省沙钢钢铁研究院有限公司 | The coping method and coping system of blast furnace dry quenching to wet coke quenching |
CN111270028B (en) * | 2020-03-06 | 2022-01-18 | 江苏省沙钢钢铁研究院有限公司 | Coping method and coping system for converting dry quenching into wet quenching of blast furnace |
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