CN202014061U - Broken-strand crimping operation robot mechanism for ultrahigh voltage power transmission line - Google Patents
Broken-strand crimping operation robot mechanism for ultrahigh voltage power transmission line Download PDFInfo
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- CN202014061U CN202014061U CN2011200566340U CN201120056634U CN202014061U CN 202014061 U CN202014061 U CN 202014061U CN 2011200566340 U CN2011200566340 U CN 2011200566340U CN 201120056634 U CN201120056634 U CN 201120056634U CN 202014061 U CN202014061 U CN 202014061U
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Abstract
Description
技术领域technical field
本实用新型涉及输电线路修复机器人,具体地说是一种超高压输电线路断股压接作业机器人机构。The utility model relates to a power transmission line repairing robot, in particular to a broken-strand crimping operation robot mechanism of an ultra-high voltage power transmission line.
背景技术Background technique
输电线路是电力系统极为重要的组成部分。输电线路由于其长期处于野外露天之下,运行的环境很差,受到各种自然条件的影响。输电线路在多种应力的长期作用下会导致材质脆变,而雷击闪络、外力破坏等还会引起导线表面损伤;尤其是在海滨及工业区的输电线更容易受到腐蚀,致使输电线路产生裂纹、断股等缺陷。架空线路的损伤、断股,轻则降低载流量,重则造成断线事故,影响线路的安全运行。因此,一旦发现导线损伤、断股,应立即处理。Transmission lines are an extremely important part of power systems. Because the transmission line is under the open air for a long time, the operating environment is very poor, and it is affected by various natural conditions. Under the long-term action of various stresses, transmission lines will cause material brittleness, and lightning flashover and external force damage will also cause damage to the surface of the conductors; especially the transmission lines in coastal and industrial areas are more likely to be corroded, resulting in transmission lines. Defects such as cracks and broken strands. The damage and broken strands of overhead lines will reduce the current carrying capacity in light cases, or cause disconnection accidents in severe cases, which will affect the safe operation of the lines. Therefore, once the wire is damaged or broken, it should be dealt with immediately.
目前,电力部门在输电线路断股后采用的措施主要是人工对断股进行补修。由于断股的位置处于一档内线路的中央,需要人出线去作业,捋线、缠绕作业的时间长,劳动强度大,危险性高,因此,需要研制能够快速进行断股修复的装备来代替人工对输电线路断股进行修复,提高效率,减轻人员劳动强度,确保输电线路的安全运行。At present, the measures adopted by the electric power sector after the broken strands of the transmission lines are mainly to manually repair the broken strands. Since the position of the broken strand is in the center of the line in the first gear, it is necessary for people to go out of the line to work. The operation of threading and winding takes a long time, the labor intensity is high, and the risk is high. Therefore, it is necessary to develop equipment that can quickly repair broken strands. Manually repair the broken strands of the transmission line, improve efficiency, reduce labor intensity, and ensure the safe operation of the transmission line.
实用新型内容Utility model content
为了解决人工修复断股存在的效率低、劳动强度大、危险性高的问题,本实用新型的目的在于提供一种超高压输电线路断股压接作业机器人机构。该机器人机构对断股进行自动修复,提高效率,减轻人员劳动强度,提高人身安全。In order to solve the problems of low efficiency, high labor intensity and high risk of manual repair of broken strands, the purpose of this utility model is to provide a crimping operation robot mechanism for broken strands of ultra-high voltage transmission lines. The robot mechanism automatically repairs broken strands, improves efficiency, reduces labor intensity of personnel, and improves personal safety.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
本实用新型包括前捋线装置、前行走夹持机构、前臂、电器箱体、压接臂、后臂、后行走夹持机构及后捋线装置,其中前臂及后臂的一端分别固接在电器箱体上,另一端分别与前行走夹持机构和后行走夹持机构铰接,在前行走夹持机构及后行走夹持机构的外侧分别设有前捋线装置和后捋线装置;所述压接臂的一端固接在电器箱体上,另一端为压接端、位于前行走夹持机构及后行走夹持机构之间。The utility model comprises a front threading device, a front traveling clamping mechanism, a forearm, an electrical appliance box, a crimping arm, a rear arm, a rear traveling clamping mechanism and a rear threading device, wherein one end of the forearm and the rear arm are respectively fixed on On the electrical appliance box, the other end is respectively hinged with the front traveling clamping mechanism and the rear traveling clamping mechanism, and a front threading device and a rear threading device are respectively provided on the outer sides of the front traveling clamping mechanism and the rear traveling clamping mechanism; One end of the crimping arm is fixedly connected to the electrical box, and the other end is a crimping end, which is located between the front traveling clamping mechanism and the rear traveling clamping mechanism.
其中:所述前捋线装置与后捋线装置的结构相同,包括开合电机、固定板、第一丝杠、第一左丝母、左导套、左导杆、左捋线器、右导杆、右导套、右捋线器及第一右丝母,其中开合电机安装在固定板的外侧,在固定板的内侧设有与开合电机的输出轴相连接的第一丝杠,该第一丝杠上螺纹连接有第一左丝母、第一右丝母,左导套及右导套分别可转动地安装在第一左丝母、第一右丝母上;所述左导杆的一端与左导套相连,另一端连接有左捋线器,右导杆的一端与右导套相连,另一端连接有右捋线器,所述左捋线器与右捋线器通过转动轴转动连接;所述左捋线器与右捋线器的结构相同,包括基座、外套、外圈、内圈、顶柱、第三弹簧、压片、触发片及固定环,其中基座与导杆固接,在基座上设有固定环,外套固接在基座上,外圈可转动地安装在外套与固定环形成的内孔中,所述内圈与外圈相固接,在内圈与输电线路接触的内表面上沿圆周方向均布有多个捋线导柱;所述顶柱可往复移动地容置于基座的孔内,顶柱上套设有第三弹簧,该第三弹簧通过安装在基座上的压片固定;所述顶柱的一端由外套穿过、抵接在外圈外表面开设的凹槽内,另一端由压片穿出、设有触发片;所述外套、外圈及内圈均为半圆形,在外圈及基座的两个断面上分别设有对接柱及柱套;所述第一丝杠两端的螺纹旋向相反,第一左丝母及第一右丝母的旋向与第一丝杠连接端的螺纹旋向相同;所述左导套、右导套及转动轴的端面上均固接有挡片。Wherein: the structure of the front thread-rolling device is the same as that of the rear thread-rolling device, including an opening and closing motor, a fixed plate, a first lead screw, a first left screw nut, a left guide sleeve, a left guide rod, a left thread threader, a right Guide rod, right guide sleeve, right thread smoother and first right screw nut, wherein the opening and closing motor is installed on the outside of the fixed plate, and the first lead screw connected with the output shaft of the opening and closing motor is arranged on the inside of the fixed plate , the first lead screw is threaded with a first left screw nut and a first right screw nut, and the left guide sleeve and the right guide sleeve are respectively rotatably installed on the first left screw nut and the first right screw nut; One end of the guide rod is connected with the left guide sleeve, and the other end is connected with the left threader, and one end of the right guide rod is connected with the right guide sleeve, and the other end is connected with the right threader, and the left threader and the right threader Rotationally connected by a rotating shaft; the structure of the left thread smoother is the same as that of the right thread smoother, including a base, an outer jacket, an outer ring, an inner ring, a top post, a third spring, a pressing piece, a trigger piece and a fixing ring, wherein The base is fixedly connected with the guide rod, a fixed ring is arranged on the base, the outer sleeve is fixed on the base, and the outer ring is rotatably installed in the inner hole formed by the outer sleeve and the fixed ring. Fixed connection, the inner surface of the inner ring in contact with the transmission line is evenly distributed along the circumferential direction with a plurality of line guide posts; the top post can be reciprocally moved in the hole of the base, and the top post is sleeved with The third spring, the third spring is fixed by the pressure piece installed on the base; one end of the push post is passed through the jacket and abuts in the groove opened on the outer surface of the outer ring, and the other end is passed through the pressure piece, A trigger piece is provided; the outer casing, the outer ring and the inner ring are all semicircular, and the two sections of the outer ring and the base are respectively provided with butt posts and post sleeves; the screw threads at both ends of the first lead screw On the contrary, the direction of rotation of the first left screw nut and the first right screw nut is the same as that of the connecting end of the first screw; the end surfaces of the left guide sleeve, the right guide sleeve and the rotating shaft are fixedly connected with blocking pieces.
所述压接臂包括支撑架、移动副、连接件、调节弹簧及压接装置,其中支撑架的一端固接在电器箱体上,另一端通过移动副与连接件的一端相连,连接件的另一端通过调节弹簧连接有压接装置;所述压接装置包括压接电机、托架、第二丝杠、第二右丝母、第二左丝母、移动座、滑块、导轨及C型夹,其中托架通过调节弹簧与连接件的另一端连接,在托架的外侧设有压接电机,托架内分别上下设置有第二丝杠及导轨;所述第二丝杠的一端与压接电机的输出轴相连,在第二丝杠上螺纹连接第二左丝母及第二右丝母,第二左丝母及第二右丝母上分别固接有移动座,每个移动座上各固接一滑块,在每个移动座上还各安装一C型夹,第二左丝母、第二右丝母及各自的移动座随滑块沿导轨上往复移动,带动左右两个C型夹张开或闭合,实现对断股线路的压接;所述C型夹为两个,相对安装在两个移动座上,每个C型夹的内壁上均开有槽,槽内设有第二弹簧,该第二弹簧的一端固接在C型夹的内壁上,另一端设有推动板,该推动板与安装在C型夹上的C型环抵接;所述第二丝杠两端的螺纹旋向相反,第二左丝母及第二右丝母的旋向与第二丝杠连接端的螺纹旋向相同。The crimping arm includes a support frame, a moving pair, a connecting piece, an adjustment spring and a crimping device, wherein one end of the supporting frame is fixedly connected to the electrical box, and the other end is connected to one end of the connecting piece through the moving pair, and the connecting piece The other end is connected with a crimping device through an adjustment spring; the crimping device includes a crimping motor, a bracket, a second lead screw, a second right screw nut, a second left screw nut, a moving seat, a slider, a guide rail and a C Type clamp, wherein the bracket is connected with the other end of the connector through the adjustment spring, a crimping motor is provided outside the bracket, and a second screw and a guide rail are respectively arranged up and down inside the bracket; one end of the second screw It is connected with the output shaft of the crimping motor, and the second screw nut and the second right nut are threaded on the second lead screw, and the second left nut and the second right nut are respectively fixed with moving seats, each moving A slider is fixed on each seat, and a C-shaped clip is installed on each moving seat. The second left screw nut, the second right screw nut and their respective moving seats move back and forth along the guide rail with the slider, driving the left and right The two C-shaped clips are opened or closed to realize the crimping of the broken strand circuit; there are two C-shaped clips, which are relatively installed on two moving seats, and each C-shaped clip has a groove on the inner wall. A second spring is provided in the groove, one end of the second spring is fixedly connected to the inner wall of the C-shaped clip, and the other end is provided with a push plate, and the push plate abuts against the C-shaped ring installed on the C-shaped clip; The threads at both ends of the second lead screw have opposite directions of rotation, and the directions of rotation of the second left screw nut and the second right screw nut are the same as that of the connecting end of the second lead screw.
所述前行走夹持机构与后行走夹持机构的结构相同,包括右夹子、柔索、卷筒、轮架、左夹子及行走轮,前行走夹持机构与后行走夹持机构中的轮架分别通过第一铰链及第二铰链与前臂和后臂铰接,右夹子、卷筒、左夹子及行走轮分别安装在轮架上;所述柔索的一端缠绕在卷筒上,另一端分成两股、分别连接于右夹子和左夹子;所述右夹子与左夹子的结构相同,包括第一半夹爪、扇齿轮、第二半夹爪及第一弹簧,其中第一半夹爪与第二半夹爪通过扇齿轮连接,在第一半夹爪与第二半夹爪之间设有第一弹簧;所述柔索的两端分别接至右夹子及左夹子中的一个夹爪。The structure of the front clamping mechanism and the rear clamping mechanism is the same, including right clamp, soft cable, reel, wheel frame, left clamp and traveling wheels, and the wheels in the forward clamping mechanism and the rear clamping mechanism. The frame is respectively hinged with the forearm and the rear arm through the first hinge and the second hinge, and the right clip, reel, left clip and walking wheel are installed on the wheel frame respectively; one end of the flexible cable is wound on the reel, and the other end is divided into The two strands are respectively connected to the right clip and the left clip; the structure of the right clip and the left clip is the same, including the first half jaw, the fan gear, the second half jaw and the first spring, wherein the first half jaw and The second half jaw is connected by a sector gear, and a first spring is provided between the first half jaw and the second half jaw; the two ends of the flexible cable are respectively connected to a jaw in the right and left clamps .
本实用新型的优点与积极效果为:Advantage and positive effect of the present utility model are:
1.捋线过程简单、有效。本实用新型充分利用输电线股为螺旋线缠绕方式,随着输电线股螺旋缠绕方向连续转动,捋线导柱沿线槽转动,能有效的将脱出线槽的断股挤进原来的线槽位置,达到捋线的目的。1. The thread stroke process is simple and effective. The utility model makes full use of the helical winding mode of the transmission wire strands. With the continuous rotation of the helical winding direction of the transmission wire strands, the line guide column rotates along the wire groove, and can effectively squeeze the broken strands out of the wire groove into the original wire groove position. , to achieve the purpose of stroking the line.
2.对线路的磨损小。本实用新型的捋线导柱采用尼龙材料,具有摩擦系数低,耐磨性好的特点。在工作过程中,捋线导柱与断股接触,沿线槽呈螺旋转动,将断股挤进原位置,摩擦小,对线路的损伤小。2. Less wear and tear on the line. The line guide post of the utility model adopts nylon material, which has the characteristics of low friction coefficient and good wear resistance. During the working process, the wire-stripping guide post contacts with the broken strand, and rotates helically along the wire groove, squeezing the broken strand into the original position, with less friction and less damage to the wire.
3.断股压接的效果好。本实用新型上的压接装置对断股进行压接后,不仅增加了压接强度,保证断股不再散开,而且还能够保证导电的电流强度,避免电能损耗。3. The crimping effect of broken strands is good. After the crimping device of the utility model crimps the broken strands, it not only increases the crimping strength to ensure that the broken strands are no longer scattered, but also can ensure the current intensity of conduction and avoid power loss.
4.提高人身安全。本实用新型代替工人出线实施捋线压接作业,减少了危险,提高了人身安全。4. Improve personal safety. The utility model replaces the workers who go out of the wire to carry out the crimping and crimping operation, which reduces the danger and improves the personal safety.
5.减轻人员劳动强度。本实用新型在线路发生断股后,代替工人出线对断股实施捋线和压接,能够减轻人员的劳动强度,提高效率。5. Reduce the labor intensity of personnel. After the broken strand occurs in the line, the utility model replaces the worker to go out and carry out the threading and crimping on the broken strand, which can reduce the labor intensity of personnel and improve the efficiency.
6.爬坡角度大。本实用新型充分利用行走轮前后夹子的夹持力来增加行走轮与输电线的正压力,从而增大摩擦力,易于爬更大角度的坡度,最大爬坡线路角度45°。6. Large climbing angle. The utility model makes full use of the clamping force of the front and rear clips of the traveling wheel to increase the positive pressure of the traveling wheel and the transmission line, thereby increasing the frictional force, making it easier to climb a slope with a larger angle, and the maximum climbing line angle is 45°.
7.防脱线,安全保护性好。本实用新型在行走过程中,前、后臂的四个夹子从输电线的下方夹住线,越障时也有两个夹子夹住输电线,夹子的夹爪与行走轮形成封闭结构,使机器人机构在行走和越障过程中防止机器人行走轮从输电线上脱出,起到安全保护作用。7. Anti-offline, good safety protection. During the walking process of the utility model, the four clips of the front and rear arms clamp the wire from the bottom of the power line, and there are two clips to clamp the power line when crossing obstacles. The jaws of the clip and the walking wheels form a closed structure, so that the robot The mechanism prevents the walking wheel of the robot from detaching from the power line during walking and overcoming obstacles, and plays a role of safety protection.
8.越障时间短且越障过程简单。本实用新型采用行走轮直接开过障碍物的方式来跨越障碍,越障动作简单,无需另外调整车体的姿态,能够直接跨越超高压输电线路上的防振锤、压接管。8. Short obstacle-crossing time and simple obstacle-crossing process. The utility model adopts the way that the walking wheels directly drive over the obstacle to cross the obstacle, the obstacle crossing action is simple, and there is no need to adjust the posture of the car body, and it can directly cross the anti-vibration hammer and crimping pipe on the ultra-high voltage transmission line.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为图1中前(后)捋线装置的立体结构示意图;Fig. 2 is the schematic diagram of the three-dimensional structure of the front (rear) thread-strapping device in Fig. 1;
图3为图1中前(后)捋线装置的主视图;Fig. 3 is the front view of the front (rear) thread-strapping device in Fig. 1;
图4为图3中右捋线器的内部剖视图;Fig. 4 is an internal sectional view of the right thread straightening device in Fig. 3;
图5为图1中前(后)行走夹持机构的结构示意图;Fig. 5 is a schematic structural view of the front (rear) travel clamping mechanism in Fig. 1;
图6为图1中压接臂的结构示意图;Fig. 6 is a structural schematic diagram of the crimping arm in Fig. 1;
图7a为图6中压接装置的结构主视图;Fig. 7a is a structural front view of the crimping device in Fig. 6;
图7b为图7a的俯视图;Figure 7b is a top view of Figure 7a;
图8a为图7b中C型夹的主视图;Figure 8a is a front view of the C-shaped clip in Figure 7b;
图8b为图8a的左视图;Fig. 8b is the left view of Fig. 8a;
图9为超高压输电线路环境示意图;Fig. 9 is a schematic diagram of the environment of the ultra-high voltage transmission line;
图10a为本实用新型机器人捋线和压接的流程图之一;Fig. 10a is one of the flow charts of the robot of the present invention to stroke and crimp;
图10b为本实用新型机器人捋线和压接的流程图之二;Fig. 10b is the second of the flow chart of the utility model robot line and crimping;
图10c为本实用新型机器人捋线和压接的流程图之三;Fig. 10c is the third of the flow chart of the robot of the utility model for stroking and crimping;
图10d为本实用新型机器人捋线和压接的流程图之四;Fig. 10d is the fourth of the flow chart of the utility model robot stroke and crimp;
图10e为本实用新型机器人捋线和压接的流程图之五;Fig. 10e is the fifth of the flow chart of the robot of the utility model for stroking and crimping;
图10f为本实用新型机器人捋线和压接的流程图之六;Fig. 10f is the sixth of the flow chart of the robot of the utility model to stroke and crimp;
其中:1为前捋线装置,2为前行走夹持机构,3为第一铰链,4为前臂,5为电器箱体,6为压接臂,7为后臂,8为第二铰链,9为后行走夹持机构,10为后捋线装置,11为开合电机,12为固定板,13为铜套,14为第一丝杠,15为第一左丝母,16为左导套,17为左导杆,18为右捋线器,19为固定环,20为左捋线器,21为转动轴,22为右导杆,23为右导套,24为第二右丝母,25为右夹子,26为柔索,27为卷筒,28为轮架,29为左夹子,30为行走轮,31为第一半夹爪,32为扇齿轮,33为第二半夹爪,34为第一弹簧,35为支撑架,36为移动副,37为连接件,38为调节弹簧,39为压接装置,40为压接电机,41为托架,42为第二丝杠,43为第二右丝母,44为移动座,45为滑块,46为导轨,47为C型夹,48为左C型环,49为右C型环,50为第二左丝母,51为推动板,52为第二弹簧,53为支架,54为基座,55为外套,56为外圈,57为内圈,58为对接柱,59为柱套,60为捋线导柱,61为顶柱,62为第三弹簧,63为压片,64为触发片,65为挡片,66为输电线,67为第一防振锤,68为压接管,69为第二防振锤。Among them: 1 is the front threading device, 2 is the front travel clamping mechanism, 3 is the first hinge, 4 is the forearm, 5 is the electrical box, 6 is the crimping arm, 7 is the rear arm, 8 is the second hinge, 9 is the rear travel clamping mechanism, 10 is the rear threading device, 11 is the opening and closing motor, 12 is the fixed plate, 13 is the copper sleeve, 14 is the first lead screw, 15 is the first left screw nut, and 16 is the left guide Cover, 17 is the left guide rod, 18 is the right threader, 19 is the fixed ring, 20 is the left threader, 21 is the rotating shaft, 22 is the right guide rod, 23 is the right guide sleeve, 24 is the second right wire Female, 25 is the right clip, 26 is the flexible cable, 27 is the reel, 28 is the wheel frame, 29 is the left clip, 30 is the running wheel, 31 is the first half jaw, 32 is the fan gear, 33 is the second half Gripper, 34 is the first spring, 35 is the support frame, 36 is the moving pair, 37 is the connector, 38 is the adjustment spring, 39 is the crimping device, 40 is the crimping motor, 41 is the bracket, 42 is the second Lead screw, 43 is the second right screw nut, 44 is the moving seat, 45 is the slider, 46 is the guide rail, 47 is the C-shaped clip, 48 is the left C-shaped ring, 49 is the right C-shaped ring, 50 is the second left Screw nut, 51 is the push plate, 52 is the second spring, 53 is the bracket, 54 is the base, 55 is the jacket, 56 is the outer ring, 57 is the inner ring, 58 is the docking column, 59 is the column sleeve, 60 is the stroke Line guide post, 61 is the top post, 62 is the third spring, 63 is the pressing piece, 64 is the trigger piece, 65 is the stop piece, 66 is the transmission line, 67 is the first anti-vibration hammer, 68 is the crimping tube, 69 is the Second anti-vibration hammer.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,本实用新型包括前捋线装置1、前行走夹持机构2、前臂4、电器箱体5、压接臂6、后臂7、后行走夹持机构9及后捋线装置10,其中前臂4及后臂7的一端分别固接在电器箱体5上,前臂4的另一端通过第一铰链3与前行走夹持机构2相连,后臂7的另一端通过第二铰链8与后行走夹持机构9相接,在前行走夹持机构2及后行走夹持机构7的外侧分别设有前捋线装置1和后捋线装置10;所述压接臂6的一端固接在电器箱体5上,另一端为压接端、位于前行走夹持机构2及后行走夹持机构7之间。As shown in Figure 1, the utility model includes a front threading device 1, a front traveling clamping mechanism 2, a forearm 4, an electrical box 5, a crimping
如图2~4所示,前捋线装置1与后捋线装置10的结构相同,包括开合电机11、固定板12、铜套13、第一丝杠14、第一左丝母15、左导套16、左导杆17、左捋线器20、转动轴21、右导杆22、右导套23、右捋线器18、第一右丝母24及支架53,其中固定板12为矩形框结构,固定板12高度方向的两个内壁上固接有铜套13,第一丝杠14的两端通过两个铜套13支撑,其中一端由固定板12穿出,与固接在固定板12上的开合电机11的输出轴相连接,由开合电机11驱动,随开合电机11的输出轴转动。在第一丝杠14上螺纹连接有第一左丝母15、第一右丝母24,分别位于第一丝杠14的两端;所述第一丝杠14两端的螺纹旋向相反,一端为左旋,另一端为右旋,第一左丝母15及第一右丝母24的旋向与第一丝杠14连接端的螺纹旋向相同;当第一丝杠14转动时,可以同时向里或同时向外地移动。左导套16及右导套23分别可转动地安装在第一左丝母15、第一右丝母24上,左导套16与右导套23的结构相同,左导套16及右导套23的一端分别与第一左丝母15和第一右丝母24连接,导套自身可转动,左导套16及右导套23的另一端分别与左导杆17和右导杆22相连。左导杆17的一端与左导套16相连、可在左导套16内滑动,另一端固接有左捋线器20;右导杆22的一端与右导套23相连、可在右导套23内滑动,另一端固接有右捋线器18。左捋线器20与右捋线器18一前一后地安装在转动轴21上,可分别绕转动轴21转动。As shown in Figures 2 to 4, the front thread-stripping device 1 has the same structure as the rear thread-stripping device 10, including an opening and closing
左捋线器20包括基座54、外套55、外圈56、内圈57、顶柱61、第三弹簧62、压片63、触发片64及固定环19,其中基座54的一端与左导杆17固接、并与右捋线器18中的基座通过转动轴21相连,基座54的另一端为自由端;在基座54的一面固接有固定环19,外套55固接在基座54上,外圈56可转动地安装在外套55与固定环19形成的内孔中,所述内圈57与外圈56相固接,在内圈57与输电线路接触的内表面上沿圆周方向均布有多个捋线导柱60。顶柱61可往复移动地容置于基座54的孔内,顶柱61上套设有第三弹簧62,该第三弹簧62的一端抵接在顶柱61上的径向延伸部,另一端通过安装在基座54上的压片63固定;所述顶柱61的一端由外套55穿过、抵接在外圈56外表面开设的凹槽内,另一端由压片63穿出、设有触发片64。外套55、外圈56及内圈57均为半圆形,在外圈56及基座54的两个断面上分别设有对接柱58及柱套59,即左捋线器20的基座断面上,一侧设有对接柱58,另一侧设有柱套59;对应地,右捋线器18的基座断面上,一侧设有柱套59,另一侧设有对接柱58,对接柱58在两个捋线器关闭时插入柱套59内。同理,左捋线器20的外圈断面上,一侧设有对接柱58,另一侧设有柱套59;对应地,右捋线器18的外圈断面上,一侧设有柱套59,另一侧设有对接柱58,对接柱58在两个捋线器关闭时插入柱套59内。右捋线器18与左捋线器20的结构相同。The
左导套16、右导套23及转动轴21的端面上均固接有挡片65。固定板12上固接有支架53,前捋线装置1与后捋线装置10分别通过各自的支架53安装在前行走夹持机构2及后行走夹持机构7的外侧。Blocking
如图6所示,压接臂6包括支撑架35、移动副36、连接件37、调节弹簧38及压接装置39,其中支撑架35的一端(下端)固接在电器箱体5上,另一端(上端)通过移动副36与连接件37的一端(下端)相连,连接件37的另一端(上端)通过调节弹簧38连接有压接装置39。As shown in Figure 6, the crimping
如图7a~7b所示,压接装置39包括压接电机40、托架41、第二丝杠42、第二右丝母43、第二左丝母50、移动座44、滑块45、导轨46及两个C型夹47,其中托架41通过调节弹簧38与连接件37的另一端连接,在托架41的外侧固接有压接电机40,托架41内分别上下设置有第二丝杠42及导轨46;所述第二丝杠42的一端由托架41穿出、与压接电机40的输出轴相连,由压接电机40驱动,随压接电机40的输出轴转动。在第二丝杠42上螺纹连接有第二左丝母50及第二右丝母43,第二丝杠42两端的螺纹旋向相反,第二左丝母50及第二右丝母43的旋向与第二丝杠连接端的螺纹旋向相同,;当第二丝杠42转动时,可以同时向里或同时向外地移动。第二左丝母50及第二右丝母43上分别固接有移动座44,每个移动座44上各固接一滑块45,在每个移动座44上还各安装一C型夹47,第二左丝母50、第二右丝母43及各自的移动座44随滑块45沿导轨46上往复移动,带动左右两个C型夹张开或闭合,实现对断股线路的压接。两个C型夹47相对地安装在两个移动座44上,如图8a~8b所示,每个C型夹47的内壁上均开有槽,槽内设有第二弹簧52,该第二弹簧52的一端固接在C型夹的内壁上,另一端设有推动板51;位于左侧的C型夹上安装有左C型环48,位于右侧的C型夹上安装有右C型环49,两个C型夹上的推动板51分别与左C型环48和右C型环49抵接。As shown in Figures 7a to 7b, the crimping
如图5所示,前行走夹持机构2与后行走夹持机构9的结构相同,包括右夹子25、柔索26、卷筒27、轮架28、左夹子29及行走轮30,前行走夹持机构2与后行走夹持机构9中的轮架28分别通过第一铰链3及第二铰链8与前臂4和后臂7铰接,右夹子25、卷筒27、左夹子29及行走轮30分别安装在轮架28上;卷筒27由安装在轮架28上的卷向电机驱动,行走轮30由安装在轮架28上的行走电机驱动。所述右夹子25与左夹子29的结构相同,包括第一半夹爪31、扇齿轮32、第二半夹爪33及第一弹簧34,其中第一半夹爪31与第二半夹爪33通过一对扇齿轮32连接,在第一半夹爪31与第二半夹爪33之间设有第一弹簧34。所述柔索26的一端缠绕在卷筒27上,另一端分成两股、分别接至右夹子25及左夹子29中的一个夹爪。As shown in Figure 5, the structure of the front walking clamping mechanism 2 is the same as that of the rear walking clamping mechanism 9, including the
本实用新型的工作原理为:The working principle of the utility model is:
在输电线66上行走:行走电机工作,驱动行走轮30转动,实现行走轮30在输电线66上行走。Walking on the transmission line 66: the traveling motor works to drive the traveling
夹紧/松开:卷筒电机工作,使卷筒27转动,带动其上的柔索26拉紧,拉动右夹子25的第一半夹爪31和左夹子29的第二半夹爪33的一端分别向外,使得夹爪的另一端绕扇齿轮32的齿轮轴向内转动,从而夹紧输电线66;卷筒电机反转,带动卷筒27反向转动,将其上的柔索26松开,夹爪在其一端的第一弹簧34的作用下,绕扇齿轮32转动,回到初始打开的位置,从而实现对输电线的松开。Clamping/unclamping: the reel motor works to make the
越障:当机器人前臂4中的行走轮30遇到防振锤、压接管68等障碍时,前臂的右夹子25及左夹子29松开,前臂4与后臂7中的两个行走轮30共同由各自的行走电机驱动,使前臂4中的行走轮30直接开上障碍物;前臂4中的行走轮30跨越障碍时,前臂4绕第一铰链3转动,使前臂4中的行走轮30容易越到障碍物的上方;从障碍物上方通过,到达障碍物前方后,前臂4的右夹子25及左夹子29重新夹紧;前臂的行走轮越过障碍后,前臂4与后臂7中的两个行走轮30继续行走,后臂7中的行走轮30以同样的方式直接通过障碍物。Obstacle surmounting: when the
捋线:机器人行走到断股处时,机器人停止前进,此后,开合电机11工作,使第一丝杠14转动,带动其上的第一左丝母15、第一右丝母24同时向里移动,分别通过与第一左、右丝母15、24连接的左、右导套16、23作用,带动左、右导杆17、22和左、右捋线器20、18绕转动轴21向里转动,实现左、右捋线器20、18的闭合。左、右捋线器20、18闭合后,内圈57及外圈56闭合,内圈57位于两股线之间的槽内都有一个捋线导柱60。捋线装置闭合后,机器人继续朝前行走,捋线导柱会沿着螺旋型的线槽移动,并促使内圈57及外圈56做螺旋转动,断股在两侧捋线导柱的挤压作用下,回到原来的线槽位置,这样实现了对断股的捋线作业。Squeeze the thread: when the robot walks to the broken strand, the robot stops moving forward. After this, the opening and closing
压接:机器人捋好线后,压接臂6的移动副36上升,带动连接件37、调节弹簧38、压接装置39上升到输电线处,压接电机40工作,带动第二丝杠42转动,使第二左丝母50、第二右丝母43向里移动,同时带动与第二左、右丝母50、43固接的移动座44、滑块45沿导轨46向里移动,最后使安装在移动座44内的左、右C型环48、49闭合,实现对断股线路的压接。Crimping: After the robot strokes the wire, the moving
断股压接作业机器人上线后,机器人的前、后臂4、7中的两个行走轮30都在输电线66上,行走电机上电后,驱动行走轮30转动,使机器人在输电线66上前进或后退;当输电线66角度较大时,卷筒电机带动卷筒27转动,拉紧柔索26,使前臂4及后臂7中的两对右夹子25、左夹子29夹紧输电线66,增大正压力,便于爬行大角度的输电线。After the broken strand crimping operation robot goes online, two walking
断股压接作业机器人前臂4中的行走轮30在第一防振锤67的锤体右边沿处停下,前臂4的右夹子25、左夹子29打开,前臂4中的行走轮30和后臂7中的行走轮30再带动机器人前进;当前臂4中的行走轮30碰上第一防振锤67后,前臂4绕第一铰链3转动,旋转一定角度,同时在前臂4中的行走轮30和后臂7中的行走轮30的共同带动下,前臂4中的行走轮30从第一防振锤67上边通过,到达第一防振锤67的另一边后,前臂4的右夹子25、左夹子29重新夹线。前臂4中的行走轮30和后臂7中的行走轮30继续带动机器人在线行走,直到后臂7中的行走轮30遇到第一防振锤67的锤体右边沿处后停止,后臂的右夹子25、左夹子29松开;此后,后臂7中的行走轮30跨越第一防振锤67,跨越过程与前臂4中的行走轮30跨越过程相同。The
机器人前后行走轮都跨越第一防振锤67后,继续行走,到达断股处时,机器人停止前进。此后,开合电机11工作,使第一丝杠14转动,带动其上的第一左、右丝母15、24同时向里移动,分别通过与第一左、右丝母15、24连接的左、右导套16、23作用,带动左、右导杆17、22和左、右捋线器20、18绕转动轴21向里转动,实现左、右捋线器20、18的闭合。左、右捋线器20、18闭合后,内圈57与外圈56闭合,内圈57位于两股线之间的槽内都有一个捋线导柱60。捋线装置闭合后,机器人继续朝前行走,捋线导柱会沿着螺旋型的线槽移动,并促使内圈57与外圈56做螺旋转动,断股在两侧捋线导柱的挤压作用下,回到原来的线槽位置,这样实现了对一侧断股的捋线作业。After the front and rear walking wheels of the robot all cross the first
此后,机器人开合电机11工作,使第一丝杠14转动,带动其上的第一左、右丝母15、24同时向外移动,分别通过与第一左、右丝母15、24连接的左、右导套16、23作用,带动左、右导杆17、22和左、右捋线器20、18绕转动轴21向外转动,实现左、右捋线器20、18打开。机器人继续向前行走,前后轮都通过对面另一侧的断股后停止前进。然后,后轮外侧的捋线装置闭合,机器人后退进行另一侧断股的捋线,捋线装置闭合及捋线过程与前臂的捋线装置捋线闭合及捋线过程相同。Thereafter, the opening and closing
机器人捋好两段断股后,通过多传感器的信息,找到两断股的断头位置,机器人行走,使压接臂6处于断头位置的正下方。此后,压接臂6的移动副36上升,带动连接件37、调节弹簧38、压接装置39上升到输电线处,压接电机40工作,带动第二丝杠42转动,使第二左、右丝母50、43向里移动,同时带动与第二左右丝母50、43固接的移动座44、滑块45沿导轨46向里移动,最后使安装在移动座44内的左、右C型环48、49闭合,实现对断股线路的压接。After the robot strokes the two sections of broken strands, it finds the broken ends of the two broken strands through the information of the multi-sensors, and the robot walks so that the crimping
压接完毕后,压接臂6的压接电机40工作,带动第二丝杠42转动,使第二左、右丝母50、43向外移动,同时带动与第二左右丝母50、43固接的移动座44、滑块45沿导轨46向外移动,实现打开。此后,移动副36下降,带动连接件37、调节弹簧38、压接装置39下降到机器人箱体处,机器人返回到杆塔处,整个压接过程结束。After the crimping is completed, the crimping
压接完毕后,压接臂6的压接电机40工作,带动第二丝杠42转动,使第二左、右丝母50、43向外移动,同时带动安装C型环的移动座44打开到一定位置,在第二弹簧52弹力的作用下,推动C型夹47内的一个C型环进入到移动座44内,以备下一次压接使用。After the crimping is completed, the crimping
压接后,断股压接作业机器人再按上述操作越过输电线66上的压接管68及第二防振锤69。After crimping, the broken strand crimping operation robot crosses the crimping
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CN102646944A (en) * | 2012-04-12 | 2012-08-22 | 东北大学 | Wire-stripping device for repairing broken strands of ultra-high voltage transmission lines |
CN102655314A (en) * | 2011-03-04 | 2012-09-05 | 中国科学院沈阳自动化研究所 | Broken strand crimping work robot mechanism of super-high-voltage power transmission line |
CN104218488A (en) * | 2014-08-22 | 2014-12-17 | 国家电网公司 | Method for repairing high voltage transmission line with manipulator and end effector of manipulator for repairing high voltage transmission line |
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CN102655314A (en) * | 2011-03-04 | 2012-09-05 | 中国科学院沈阳自动化研究所 | Broken strand crimping work robot mechanism of super-high-voltage power transmission line |
CN102655314B (en) * | 2011-03-04 | 2015-01-14 | 中国科学院沈阳自动化研究所 | Broken strand crimping work robot mechanism of super-high-voltage power transmission line |
CN102646944A (en) * | 2012-04-12 | 2012-08-22 | 东北大学 | Wire-stripping device for repairing broken strands of ultra-high voltage transmission lines |
CN102646944B (en) * | 2012-04-12 | 2014-12-31 | 东北大学 | Broken strand repairing and wire smoothening device of super-high-voltage power transmission line |
CN104218488A (en) * | 2014-08-22 | 2014-12-17 | 国家电网公司 | Method for repairing high voltage transmission line with manipulator and end effector of manipulator for repairing high voltage transmission line |
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