A kind of high efficiency slotless electrical micro-machine
Technical field
The present invention relates to a kind of electrical micro-machine, be specifically related to a kind of high efficiency slotless electrical micro-machine.
Background technology
At present, existing electrical micro-machine mainly comprises two classes: have tooth that groove electrical micro-machine and anodontia slotless electric machines are arranged.So-called have tooth that groove is arranged, and the stator that is meant its motor is band tooth and multi-groove structure, and it exists, and efficient is low, torque fluctuations is big, electromagnetic noise is big, corresponding slow and with shortcomings such as power phase specific volume are bigger, can not adapt to the demand of people for electrical micro-machine.
Though, existing anodontia slotless electric machines has had certain improvement there being tooth to have on the groove electrical micro-machine basis, such as No. 200620040424.1 utility model patent of China, it comprises stationary part, rotor portion, be provided with radial clearance between rotor and the stator, described stator core is a cylinder-shaped iron core, and described stator winding directly sticks on described stator core internal circular surfaces.Yet its efficient and temperature rise performance are never all bad, and especially efficient has only about 50%.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide the better high efficiency slotless electrical micro-machine of a kind of efficient and temperature rise performance.
For achieving the above object, technical scheme that the present invention adopts is as follows:
A kind of high efficiency slotless electrical micro-machine comprises the stator core that is hollow cylinder, the stator winding coil that sticks on described stator core inwall and the cylindrical rotor magnet that is installed on described stator core inner chamber; The inner and outer diameter specification of described stator core comprises following size:
39.6 ± 0.2 millimeters of external diameters, 27.3 ± 1 millimeters of internal diameters,
22.9 ± 0.2 millimeters of external diameters, 17.0 ± 1 millimeters of internal diameters,
33.8 ± 0.2 millimeters of external diameters, 24.4 ± 1 millimeters of internal diameters,
26.3 ± 0.2 millimeters of external diameters, 17.0 ± 1 millimeters of internal diameters.
Described efficient slotless electrical micro-machine, described stator core is made of multilayer laminated silicon steel sheet together.
Under 26 ℃ of conditions of ambient temperature, with portion size of the present invention with the contrast dimensions, carry out efficient and temperature rise test following table:
Table 1
Table 2
Wherein, first group of external diameter, 39.6 internal diameters 27.3, the 3rd group of external diameter 22.8 internal diameters 17.0, the 4th group of external diameter 26.3 internal diameters 17.0, the 5th group of specification experimental data that external diameter 33.8 internal diameters 2.4 are selected for the present invention, second group of external diameter, 39.6 internal diameters 29.0, the 6th group of external diameter 33.8 internal diameters 26.0 are the contrast reference data; Wherein, long-pending thick is the height of its hollow cylinder of stator core.
The applicant finds that by practice the efficient of electrical micro-machine and temperature rise and its stator dimensions size are closely related, so, found several groups of preferred specifications of the present invention by a large amount of experiment tests and statistical research, make that its efficient is higher, temperature rise is lower.Such as: the magnetic circuit magnetic resistance of the stator core of the 5th group of external diameter 33.8 internal diameters 2.4 is the most reasonable, and magnetic resistance was little when its magnetic line of force passed, and the iron core iron loss is just little, i.e. efficient height, electric machine temperature rise is low, and temperature rise just can be satisfied various high and low rotating speed requirements.As changing its internal diameter into 26.0, as the 6th group of experiment, iron core magnetic conduction narrowed width at this moment will increase the saturation of stator core, and then the magnetic circuit magnetic resistance becomes big, and magnetic resistance became big when the magnetic line of force passed, and the iron core iron loss is just big, i.e. efficient step-down, and electric machine temperature rise raises.As changing its external diameter into 35, promptly be external diameter 35 internal diameters 24.4, will reduce the degree of saturation of stator core, then the magnetic circuit magnetic resistance is littler, magnetic resistance was littler when the magnetic line of force passed, and the iron core iron loss is little, i.e. efficient height, and electric machine temperature rise is low, but materials will increase, and weight increases the weight of, and cost will increase.
Therefore, the present invention not only efficient height, temperature rise is low, and more steadily, material-saving and energy-conservation.
Description of drawings
The picture that this description of drawings provided is used for auxiliary to further understanding of the present invention, constitutes the application's a part, does not constitute to improper qualification of the present invention, in the accompanying drawings:
Fig. 1 is a structural representation of the present invention.
Diagram:
1, casing 2, stator core
3, stator winding coil 4, bonnet
5, bearing 6, rotor axle sleeve
7, lead 8, wire bushing
9, rotor magnet 10, bearing
11, bakelite meson 12, axle core
Embodiment
Describe the present invention in detail below in conjunction with accompanying drawing and specific implementation method, be used for explaining the present invention in schematic enforcement of the present invention and explanation, but not as a limitation of the invention.
Embodiment 1:
As shown in Figure 1, the invention discloses a kind of high efficiency slotless electrical micro-machine, comprise the stator core 2 that is hollow cylinder, the cylindrical rotor magnet 9 that sticks on the stator winding coil 3 of described stator core 2 inwalls and be installed on described stator core inner chamber, 39.6 ± 0.2 millimeters of the external diameters of described stator core 2,27.3 ± 1 millimeters of internal diameters, described stator core 2 is made of multilayer laminated silicon steel sheet together.
The stator core 2 of the hollow cylinder of the anodontia slotless of the present invention, its silicon steel sheet inner surface is pasted with stator winding coil 3, has eliminated the torque fluctuations that has groove motor teeth groove to cause.
When stator winding coil 3 a certain switched on mutually, the magnetic field interaction that the magnetic pole of this electric current and rotor permanent-magnet steel produced and produce torque, the rotation of driving rotor, by position signalling the rotor magnetic steel evolution is become the signal of telecommunication again, remove to control electronic switch circuit, thereby make the every winding of stator by a graded conducting, the stator phase current is commutation according to a certain order with the variation of rotor-position.Because the conducting order of electronic switch circuit is synchronous with angle of rotor, thereby played the commutation effect of mechanical commutator.
Embodiment 2:
Present embodiment and implement 1 the different inside/outside diameter sizes that are the stator core 2 of its hollow cylinder: the stator core 2 in the present embodiment, its external diameter are that 22.9 ± 0.2 millimeters, internal diameter are 17.0 ± 1 millimeters.
Embodiment 3:
Present embodiment and implement 1 the different inside/outside diameter sizes that are the stator core 2 of its hollow cylinder: the stator core 2 in the present embodiment, its external diameter are that 33.8 ± 0.2 millimeters, internal diameter are 24.4 ± 1 millimeters.
Embodiment 4:
Present embodiment and implement 1 the different inside/outside diameter sizes that are the stator core 2 of its hollow cylinder: the stator core 2 in the present embodiment, its external diameter are that 26.3 ± 0.2 millimeters, internal diameter are 17.0 ± 1 millimeters.
The anodontia stator structure of slotless of the present invention makes electric efficiency higher, can alleviate 30% with power weight, material-saving and energy-conservation; Its non-groove stator structure can reduce torque fluctuations, and even running reduces noise, more environmental protection; Simultaneously, the anodontia stator structure of slotless also can reduce the spooling equipment cost, increases work efficiency.
More than the technical scheme that the embodiment of the invention provided is described in detail, used specific case herein the principle and the execution mode of the embodiment of the invention are set forth, the explanation of above embodiment only is applicable to the principle that helps to understand the embodiment of the invention; Simultaneously, for one of ordinary skill in the art, according to the embodiment of the invention, the part that on embodiment and range of application, all can change, in sum, this description should not be construed as limitation of the present invention.