CN202007294U - System equipment for producing 15000D high-modulus and high-strength terylene industrial network thread - Google Patents
System equipment for producing 15000D high-modulus and high-strength terylene industrial network thread Download PDFInfo
- Publication number
- CN202007294U CN202007294U CN2011200741848U CN201120074184U CN202007294U CN 202007294 U CN202007294 U CN 202007294U CN 2011200741848 U CN2011200741848 U CN 2011200741848U CN 201120074184 U CN201120074184 U CN 201120074184U CN 202007294 U CN202007294 U CN 202007294U
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- system equipment
- terylene industrial
- industrial network
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- 229920004933 Terylene® Polymers 0.000 title claims abstract description 14
- 239000005020 polyethylene terephthalate Substances 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 8
- 238000013461 design Methods 0.000 claims description 7
- 239000002243 precursor Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 239000007921 spray Substances 0.000 abstract 2
- 230000003584 silencer Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 14
- 230000001276 controlling effect Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The utility model discloses system equipment for producing a 15000D high-modulus and high-strength terylene industrial network thread. The equipment comprises a bobbin bracket (1) and a technical control computer (9), wherein a crude thread (2) penetrates through the bobbin bracket (1) and passes through a broken thread monitor (10); overfeeding wheels (3) are arranged in front of and behind a network tank (4) respectively; a network spray nozzle (5) is arranged inside the network tank (4); a guide wheel (6), a tension controller (7) and a coiling mechanism (8) are sequentially arranged behind the right overfeeding wheel (3); a gas supplying pressure regulating valve (11) is arranged on the network tank (4); the gas supplying pressure regulating valve (11) is connected with the technical control computer (9); a silencer and a multifunctional spray nozzle bracket is arranged on the network tank (4); and the tension controller (7) adopts a single-arm spring control system. The high-modulus and heavy-denier terylene industrial network thread produced by the system equipment has obvious economic and social benefits.
Description
Technical field
The utility model relates to a kind of used equipment of high-module high-strength type terylene industrial network yarn of producing.
Background technology
Geotechnique's material is the main reinforcement material of engineering construction, facts have proved, the performance of geotechnique's material plays an important role in engineering constructions such as ground, water conservancy, ecological environment, highway, railway, therefore, greatly developing geotechnological manufacture of materials research and development is sciemtifec and technical spheres that state key is supported.In the material sciemtifec and technical sphere, it is extremely important that the performance between the material influences each other, so, in the exploitation of geotechnological material, become the main object of geotechnological material development exploitation as the glass fibre of main raw material(s) and composite fibre materials.The technological cooperation of two industries in recent years, product functionization, specialized exploitation present diversified situation.Wherein developing the dynamics maximum as its mainly novel raw-material terylene industrial fibrous material.Be that mainly polyster fibre not only has excellent properties such as high strength, high-modulus, high temperature resistant, acid and alkali-resistance, and along with the develop rapidly of petroleum chemical industry makes polyster fibre have the abundant raw resource, the production process cost is low.
Geo-grid is the main geotechnological description of materials that polyester industrial yarn is used, and the kind Denier range of the polyester industrial yarn that it is required is from 3000D to 20000D, and fiber number is high more also high more to the physical index demand.Owing to there is not suitable equipment, domestic the highest only fertile fiber number is 12000D at present, and the polyester industrial yarn that surpasses 12000D all can't be produced.
Summary of the invention
The technical problems to be solved in the utility model is, provides a kind of 15000D of production high-module high-strength type terylene industrial network yarn used system equipment, to overcome the deficiency of the above high-module high-strength type of 12000D of can not the producing terylene industrial network yarn that prior art exists.
In order to solve described technical problem, the utility model is by the following technical solutions: it comprises bobbin cradle, technology controlling and process computer, precursor passes and by the fracture of wire monitor from bobbin cradle, at network case forward and backward an overfeeding wheel is set respectively, in the network case, the nozzle of interlace is arranged, be disposed with directive wheel, tension controller, winding mechanism after the overfeeding wheel on the right.
The network case is provided with the supply gas pressure control valve, and the supply gas pressure control valve (is connected with the technology controlling and process computer.
The network case is provided with muffler and multi-functional formula nozzle holder.
Tension controller adopts the single arm type spring control system.
The technology controlling and process computer uses the technology controlling and process software of Specialty Design.
The diameter of the nozzle of interlace is 6.0-10.0mm.
Adopt the utility model can produce the heavy denier polyester industrial network yarn of 15000D high-module high-strength, the heavy denier polyester industrial network yarn of 15000D high-module high-strength demonstrates remarkable economic efficiency and social benefit in geotechnological material is used.Because fiber number improves in the kind of producing same specification and has reduced production process, reduced material usage, thereby cost reduces greatly.Because the raising of fiber number can be produced thick and heavy type specification product, output obviously improves, and enhances productivity greatly.Thick and heavy type geotechnique material product can carry higher load in the unit are in engineering construction, not only reduce material usage, and improved the security and the persistence of engineering greatly.
Description of drawings
Fig. 1 is a schematic diagram of the present utility model.
Among the figure, 1-bobbin cradle, 2-precursor, 3-overfeeding wheel, 4-network case, 5-the nozzle of interlace, 6-directive wheel, 7-tension controller, 8-winding mechanism, 9-technology controlling and process computer, 10-fracture of wire monitor, 11-supply gas pressure control valve.
The specific embodiment
Embodiment of the present utility model: it comprises bobbin cradle 1, technology controlling and process computer 9, precursor 2 passes and by fracture of wire monitor 10 from bobbin cradle 1, (" forward and backward " refers to according to the front and back of technological process order for network case 4 forward and backward, in Fig. 1, be the left and right position of network case 4) an overfeeding wheel 3 respectively is set, the nozzle of interlace 5 is arranged in network case 4, after on the right the overfeeding wheel 3 (" back " herein refer to according to the technological process order, takes turns 3 location right among Fig. 1 for overfeeding) be disposed with directive wheel 6, tension controller 7, winding mechanism 8.
Network case 4 is provided with supply gas pressure control valve 11, and supply gas pressure control valve 11 is connected with technology controlling and process computer 9.
Network case 4 is provided with muffler and multi-functional formula nozzle holder.
Tension controller 7 adopts the single arm type spring control system.
Technology controlling and process computer 9 uses the technology controlling and process software of Specialty Design.
The diameter of the nozzle of interlace 5 is 6.0-10.0mm.
Characteristics of the present utility model are as follows:
1) band infrared monitor control strand operation feeding passage, every road is independently controlled, maximum 8 the feeding passages in every ingot position.
2) the free-standing network of employing mechanism, network mechanism separates with winding mechanism, the control process adjusting separately in every ingot position, network mechanism comprises:
A: network case: include muffler and multi-functional formula nozzle holder, so that the heterogeneous networks nozzle can exchange.
B: air supply system, band microcomputerized control air pressure tunable arrangement, band air pressure regulator.
C: network overfeeding wheel.Respectively design the guide wheel of an independent control before and after the nozzle of interlace, network mechanism separates with winding mechanism, with regulating networks tension force.
D: the nozzle of interlace: according to production product specification difference, the nozzle of interlace of 3 kinds of specifications of Specialty Design.To realize that network effect is good, save compressed gas consumption.
3) tension controller adopts " single arm type " spring control system, to adapt to the needs that heavy dawn high-tension is reeled and controlled.
4) winding mechanism adopts the precise winding shaping mechanism of Specialty Design.
5) the technology controlling and process software of Specialty Design: process control system is by the computer centralized operation, and every ingot position technology can centralized Control also can independently be controlled, and can realize unifying process management and also can do special kinds production and test in any ingot position.The storage area that has 100 technology groups is simultaneously simplified the conversion of production technology and product greatly, enhances productivity.
Claims (6)
1. produce 15000D high-module high-strength type terylene industrial network yarn system equipment for one kind, it is characterized in that: it comprises bobbin cradle (1), technology controlling and process computer (9), precursor (2) passes and by fracture of wire monitor (10) from bobbin cradle (1), the forward and backward overfeeding wheel (3) that respectively is provided with at network case (4), the nozzle of interlace (5) is arranged in network case (4), and overfeeding wheel (3) on the right is disposed with directive wheel (6), tension controller (7), winding mechanism (8) afterwards.
2. production 15000D high-module high-strength type terylene industrial network yarn system equipment according to claim 1, it is characterized in that: network case (4) is provided with supply gas pressure control valve (11), and supply gas pressure control valve (11) is connected with technology controlling and process computer (9).
3. production 15000D high-module high-strength type terylene industrial network yarn system equipment according to claim 1, it is characterized in that: network case (4) is provided with muffler and multi-functional formula nozzle holder.
4. production 15000D high-module high-strength type terylene industrial network yarn system equipment according to claim 1 is characterized in that: tension controller (7) adopts the single arm type spring control system.
5. production 15000D high-module high-strength type terylene industrial network yarn system equipment according to claim 1 is characterized in that: technology controlling and process computer (9) uses the technology controlling and process software of Specialty Design.
6. production 15000D high-module high-strength type terylene industrial network yarn system equipment according to claim 1, it is characterized in that: the diameter of the nozzle of interlace (5) is 6.0-10.0mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200741848U CN202007294U (en) | 2011-03-21 | 2011-03-21 | System equipment for producing 15000D high-modulus and high-strength terylene industrial network thread |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200741848U CN202007294U (en) | 2011-03-21 | 2011-03-21 | System equipment for producing 15000D high-modulus and high-strength terylene industrial network thread |
Publications (1)
Publication Number | Publication Date |
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CN202007294U true CN202007294U (en) | 2011-10-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011200741848U Expired - Lifetime CN202007294U (en) | 2011-03-21 | 2011-03-21 | System equipment for producing 15000D high-modulus and high-strength terylene industrial network thread |
Country Status (1)
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CN (1) | CN202007294U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106400245A (en) * | 2016-12-12 | 2017-02-15 | 江苏柯能新材料有限公司 | Industrial yarn automatic network installation and work method thereof |
-
2011
- 2011-03-21 CN CN2011200741848U patent/CN202007294U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106400245A (en) * | 2016-12-12 | 2017-02-15 | 江苏柯能新材料有限公司 | Industrial yarn automatic network installation and work method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PP01 | Preservation of patent right | ||
PP01 | Preservation of patent right |
Effective date of registration: 20200922 Granted publication date: 20111012 |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20111012 |
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PD01 | Discharge of preservation of patent | ||
PD01 | Discharge of preservation of patent |
Date of cancellation: 20210321 Granted publication date: 20111012 |