A kind of small-sized cremate smoke eliminator
Technical field
The utility model relates to a kind of funeral and interment technology, specifically, relates to a kind of small-sized cremate smoke eliminator.
Background technology
Since China signs the POPs international convention May calendar year 2001, at the funeral profession Cremation Machine under normal operating position, the research in the concentration of emission of dioxin organic pollution, total emission volumn and prevention and cure of pollution field has obtained carrying out energetically, and has obtained Expected Results.According to the GB 13801-2009 that came into effect on December 1st, 2009 " fuel oil type Cremation Machine Air Pollutant Emission limit value ", the dioxin organic pollution is put into to pollute controls the index list, and standard has adopted concentration and the dual control of total amount to it.Be not difficult therefrom to find that this strictness and mandatory provision that country is taked have shown the resolution of thorough improvement funeral profession dioxin contamination.But China differs greatly in the scientific and technological level with Cremation Machine, and the level of pollution of Cremation Machine flue gas is still very high.Report that to the dioxin pollution thing monitoring of 6 Cremation Machine in Shanghai, the 3 tame funeral parlors, Shandong the dioxin pollution thing average emission concentration of 6 Cremation Machine is 4.05ng TEQ/m according to national Institute of Analysis in 2008
3, than (the 0.5ng TEQ/m of primary standard among the GB 13801-2009
3) 8 times more than, pollution level is very serious.For this reason, researching and developing out that a kind of operating cost is low, long service life, purification efficiency height, be fit to the device and the equipment of China's present stage Cremation Machine gas cleaning, honour an agreement for China funeral profession POPs, is very necessary and urgent.
The shortcoming of prior art is: be that the soot dust granule thing can only be removed by the wet cleaning system of chief component one, with the water curtain sprinkling device, and a small amount of sour gas.Can not effectively remove the dioxin organic pollution.Two, with the sack cleaner be the dry cleaning system of chief component, do not have removal effect substantially for the sour gas pollutant.And can't handle " resin oil " composition in the cremate flue gas, easily cause the cloth bag bonding.Three, existing cremate flue gas equipment for after-treatment is comparatively huge, financial cost height, and installation, maintenance inconvenience.
The utility model content
The technical problem that the utility model solved provides a kind of small-sized cremate smoke eliminator, has solved the problem of present stage funeral profession cremation equipment smoke pollution.
Technical scheme is as follows:
A kind of small-sized cremate smoke eliminator, comprise sack cleaner and air-introduced machine, also comprise chemicals dosing plant, exchange caustic scrubber and dried drain separator, described exchange caustic scrubber, dried drain separator are connected by pipeline successively with sack cleaner, described exchange caustic scrubber is provided with smoke inlet, and described air-introduced machine is arranged in the outlet of described sack cleaner; The bottom of described sack cleaner is provided with grey car, and described chemicals dosing plant is connected with described exchange caustic scrubber by pipeline.
Further: the internal structure of described exchange caustic scrubber comprises condenser pipe, filter screen and at least one depickling spiral nozzle, described condenser pipe is arranged on the bottom, described depickling spiral nozzle is arranged on top, described filter screen is arranged between described condenser pipe and the depickling spiral nozzle, and described depickling spiral nozzle is connected with described chemicals dosing plant by pipeline.
Further: the bottom of described dried drain separator is provided with the alkali lye generator.
Further: the outlet of described dried drain separator is by the inlet of pipeline connection book sack cleaner, and described pipeline is provided with activated carbon eductor.
Further: described sack cleaner is provided with automatic ash removing device.
Further: described sack cleaner is provided with at least one filter bag.
Further: the filter type of described sack cleaner is an outside filtering type, adopts the bottom inflow mode.
Further: in the described chemicals dosing plant alkali lye is housed.
Compare the utility model technique effect comprises with prior art:
1, the utility model has solved the problem of present stage funeral profession cremation equipment smoke pollution.By flue gas being carried out alkali cleaning depickling, cold and hot exchange, doing series of processes such as wet separation, charcoal absorption, cloth bag filtration, realized purifying flue gas, reducing the purpose of polluting, improving environment.
2, the utility model can effectively be removed NH3, SO2 in the cremate flue gas, H2S, NO2, HCL, flue dust, oily matter, mercury, dioxin organic pollution, and production cost is low, installation and maintenance convenient.
3, little, the compact in design of the utility model volume, floor space is little, manufacturing cost is low, energy consumption lower (water consumption, power consumption low), marketing has a extensive future.
4, the utility model is designed to an integral body with cold and hot switching fabric and alkali cleaning depickling structure, and volume is very little, compact in design, practicality and high efficiency.
5, the utility model is equipped with alkali lye spray and bag-type dust collector, under the acting in conjunction of activated carbon powder, can remove acid inorganic pollution, dioxin organic pollution and oiliness organic pollution in the cremate flue gas simultaneously effectively, purify more comprehensively with thorough.
6, design has dried drain separator in the utility model, has improved operating efficiency.If not dried drain separator, the cloth bag in the sack cleaner will be in dampness for a long time, and the blowback effect of air compressor machine will be had a greatly reduced quality.
7, less, the compact in design of the utility model structure, transportation, easy to installation and maintenance.
Description of drawings
Fig. 1 is the structure chart of the small-sized cremate smoke eliminator of the utility model.
The specific embodiment
Below with reference to accompanying drawing and preferred embodiment technical solutions of the utility model are described in detail.
As shown in Figure 1, be the structure chart of the small-sized cremate smoke eliminator of the utility model.The structure of small-sized cremate smoke eliminator comprises: chemicals dosing plant, condenser pipe 1, depickling spiral nozzle 2, exchange caustic scrubber 3, dried drain separator 4, alkali lye generator 5, activated carbon eductor 6, sack cleaner 7, grey car 8, air-introduced machine 9 and filter screen 11.
Chemicals dosing plant connects exchange caustic scrubber 3 by pipeline, and condenser pipe 1, depickling spiral nozzle 2 and filter screen 11 are arranged on exchange caustic scrubber 3 inside, are followed successively by depickling spiral nozzle 2, filter screen 11 and condenser pipe 1 from top to bottom.Exchange caustic scrubber 3 is provided with smoke inlet and outlet, and outlet is connected to the inlet of dried drain separator 4.
Depickling spiral nozzle 2 connects chemicals dosing plant by pipeline, and chemicals dosing plant is used for providing alkali lye to depickling spiral nozzle 2.Exchange caustic scrubber 3 is used to remove acidity and the oily matter that enters flue gas as the deacidification structure, inner filter screen 11 forms water membrane under the spray function of depickling spiral nozzle 2, ash-laden gas is purified in the process by moisture film and atomizes, part sour gas that contains in the flue gas in this process such as HCL etc. are neutralized processing, have reduced the probability of dioxin regeneration.The volume of exchange caustic scrubber 3 is about 1.2m
3With quick lime solution is alkali lye, and the pH value of alkali lye generally is controlled in 8~9 scopes.It is raw material that exchange caustic scrubber 3 all adopts stainless steel, and the special anti-corrosion material of inner process is handled, and can effectively prevent the erosion of harmful substance, the service life of having improved equipment; Compare with traditional cooling measure such as wild wind of mixing, this method has characteristics such as the flue gas total amount is little, the operational outfit resistance is little, noise is low, and is shorter cool time than air heat exchange forced cooling method, and running resistance is little.
The cremation of remains flue gas is through the Cremation Machine main combustion chamber more than 850 ℃ behind the high-temp combustion, enter and fire the chamber again, fire room temperature again and should remain on about 850 ℃, gas residence time 〉=2s, and control certain oxygen content, this moment, various organic matters all decomposed, gas fume after burning is carried out chilling, and flowing through when high-temperature flue gas exchanges in the process of caustic scrubber 3, and it is lowered the temperature under the effect of cold water, make it rapidly cooling to below 200 ℃, cross dioxin-like chemical regeneration temperature district to greatest extent.Condenser pipe 1 is made of the long heat exchanger tube of 84 0.5m, and volume is 1.9m
3
In the utility model, depickling spiral nozzle 2 is placed the top of condenser pipe 1, purpose is the alkali lye that sprays through over-quenching flue gas later and 3 the stainless steel depickling spiral nozzles 2 that are arranged on exchange caustic scrubber 3 top diverse locations fully to be contacted in the mode of reverse flow and neutralization takes place, and to washing through the flue gas after the water-cooled, flue-gas temperature is reduced rapidly, promptly play flue gas cooling effect once more, also reach simultaneously and remove sour gas and the organic purpose of oiliness.
The outlet of dried drain separator 4 is provided with activated carbon eductor 6 by the inlet of pipeline connection sack cleaner 7 on pipeline.Enter dried drain separator 4 by nebulization channel after, through sufficient centrifugal motion, large quantity of moisture in the flue gas and particle are discharged under the effect of centrifugal force and gravity through the flue gas after 3 atomizings of exchange caustic scrubber.Realized the purpose of gas-water separation, alleviated operating pressure, improved the use effect next step treating apparatus.Dried drain separator 4 volumes are 1.5m
3The bottom of dried drain separator 4 is provided with alkali lye generator 5, and cooled water enters in the alkali lye generator 5 once more through return line, measures in the using water wisely greatly.
Activated carbon eductor 6 can carry out drying to a little moisture in the flue gas after overdrying drain separator 4 centrifugal actions, and the while can effectively be adsorbed the dioxin of gas suspension in the flue gas and be contained the material of peculiar smell.The emitted dose of activated carbon eductor 6 is controlled at 100~150g/h.
Grey car 8 is installed in the lower end of sack cleaner 7, and outlet is provided with air-introduced machine 9.Sack cleaner 7 is according to the particularity of cremate process, as discharge the technical parameter such as the pressure loss, filter area of the exhaust gas volumn of characteristic, the processing of flue gas, suitable filtrate, permission, the version of filter bag is selected the circle bag for use, filter type is an outside filtering type, filter bag is the glass fibre filtrate, adopts the bottom inflow mode.Sack cleaner 7 is provided with automatic ash removing device, and automatic ash removing device can produce the high-voltage pulse air-flow, filters the flue dust that gets off with the winding-up filter bag.The filtration gas speed of sack cleaner is 2.5m/min, 24 of filter bags, every filter area 0.82m
2
The cremate flue gas enters from bottom to top from the smoke inlet on exchange caustic scrubber 3 right sides, and under the effect of condenser pipe 1, the cigarette temperature reduces rapidly.Then, depickling spiral nozzle 2 spray alkali lye, under the effect of filter screen 11, flue gas mixes fully with the akaline liquid of atomizing, and acidity in the flue gas and oily matter are realized removing.Then, flue gas enters dried drain separator 4, under the effect of dried drain separator 4, flue gas is done wet the separation, and gas rotates into sack cleaner 7, and liquid flows under the influence of gravity into the alkali lye generator 5 of sack cleaner 7 bottoms, activated carbon eductor 6 is installed before the sack cleaner 7, in the running, according to the actual requirements, reasonably add activated carbon powder by the hopper in the activated carbon eductor 6.Flue dust and activated carbon powder through the pulse blowback are slipped in the grey car 8, are convenient to concentrate cleaning.Cremate flue gas after the purification enters chimney 10, then emptying under the effect of air-introduced machine 9.