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CN201984891U - Quakeproof power cable - Google Patents

Quakeproof power cable Download PDF

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Publication number
CN201984891U
CN201984891U CN2011200823833U CN201120082383U CN201984891U CN 201984891 U CN201984891 U CN 201984891U CN 2011200823833 U CN2011200823833 U CN 2011200823833U CN 201120082383 U CN201120082383 U CN 201120082383U CN 201984891 U CN201984891 U CN 201984891U
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layer
conductor
steel wire
round steel
power cable
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Expired - Fee Related
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CN2011200823833U
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Chinese (zh)
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周俊民
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JIANGSU TIANDILONG CABLE CO Ltd
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JIANGSU TIANDILONG CABLE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

抗震电力电缆,包括导体、半导电层、导体屏蔽层、绝缘层、绝缘屏蔽层、铜带屏蔽层、弹性体填充、绕包层、隔离套、细圆钢丝铠装层、粗圆钢丝铠装层、铜导体、隔离层、外护套。其特征在于导体外绕包一层半导电带;绝缘材料、填充材料、隔离套材料、外护套材料均为弹性体聚合物;铠装层采用双层钢丝铠装。本实用新型具有较大的剪切刚度、弯曲刚度、阻尼比,耐剪力、弯矩、轴向力、扭矩等作用明显,具有优良抗震、防震能力。

Earthquake-resistant power cables, including conductor, semi-conductive layer, conductor shielding layer, insulating layer, insulating shielding layer, copper tape shielding layer, elastomer filling, wrapping layer, isolation sleeve, thin round steel wire armor layer, thick round steel wire armor layer, copper conductor, isolation layer, outer sheath. It is characterized in that the conductor is wrapped with a layer of semi-conductive tape; the insulation material, filling material, isolation sheath material, and outer sheath material are all elastomeric polymers; the armor layer is armored by double-layer steel wire. The utility model has relatively large shear stiffness, bending stiffness, and damping ratio, and has obvious effects of resistance to shear force, bending moment, axial force, torque, etc., and has excellent anti-vibration and anti-vibration capabilities.

Description

抗震电力电缆Anti-seismic power cable

技术领域technical field

本实用新型涉及电力电缆,广泛应用于额定电压35kV及以下电力系统中,属于抗震、防震电缆技术领域。The utility model relates to a power cable, which is widely used in power systems with a rated voltage of 35kV and below, and belongs to the technical field of shockproof and shockproof cables.

背景技术Background technique

作为现代工业建设的“动脉血管”——电线电缆,对社会的推进作用是不可磨灭的。电线电缆的辐射方式各种各样,主要以架空、穿管、直埋、桥架等为主。随着社会的不断进步,人们对城市环境倍加关注,绿化城市环境,提高生活质量,所以,人们将“天网”式的架空线路变成了地下管道输电线路,美化了环境。由于近几年大小地震发生频繁,电线电缆等电气设备会出现不同程度的破坏,例如2008年的四川汶川大地震,输电线路严重破坏,不仅给社会造成难以估量的经济损失,而且影响整个社会和国民经济的发展,也严重影响了抗震救灾和震后重建工作。因此,为减轻地震损失、提高输电线路的抗震能力而进行抗震电缆的研究开发是非常必要的。我公司密切关注民生,适应社会发展需求,敢于挑战科技巅峰,研究开发了一种抗震电力电缆。该电缆传输功率大、安全系数高、使用寿命长,特别具有抗震、防震的能力。As the "artery vessel" of modern industrial construction - wire and cable, it has an indelible role in promoting society. There are various radiation methods of wires and cables, mainly overhead, through pipes, direct burial, and bridges. With the continuous progress of the society, people pay more attention to the urban environment, greening the urban environment and improving the quality of life. Therefore, people turn the "Skynet" overhead line into an underground pipeline transmission line to beautify the environment. Due to frequent large and small earthquakes in recent years, electrical equipment such as wires and cables will be damaged to varying degrees. The development of the national economy has also seriously affected the earthquake relief and post-earthquake reconstruction work. Therefore, it is very necessary to research and develop anti-seismic cables in order to reduce earthquake losses and improve the anti-seismic ability of transmission lines. Our company pays close attention to people's livelihood, adapts to the needs of social development, dares to challenge the peak of science and technology, and researches and develops an anti-seismic power cable. The cable has high transmission power, high safety factor, long service life, and especially has the ability of shock resistance and shock resistance.

实用新型内容Utility model content

本实用新型提供了一种抗震电力电缆,该产品具有在地震作用下,化解结构产生的内力(剪力、弯矩、轴向力、扭矩等)或变形(线位移、角位移)等性能,是一种具有抗震、防震能力的电缆产品。The utility model provides an anti-seismic power cable. The product has the performance of resolving the internal force (shear force, bending moment, axial force, torque, etc.) or deformation (linear displacement, angular displacement) generated by the structure under the action of an earthquake. It is a cable product with shock resistance and shock resistance.

本实用新型是通过下述技术方案来实现的:导体采用GB/T 3956-2008规定的第2种铜导体;导体外绕包一层半导电带;半导电带外全干式三层共挤导体屏蔽层、绝缘层、绝缘屏蔽层;绝缘屏蔽外重叠绕包一层铜带构成金属屏蔽层;三根金属屏蔽线芯绞合成缆,缆芯间隙采用硫化的橡皮条填充密实;缆芯外绕包一层加强型无纺布构成绕包层;绕包层外挤包一层隔离套;隔离套外设置双层圆钢丝铠装层,细圆钢丝(钢丝直径0.8~2.5mm)铠装层在内,粗圆钢丝(钢丝直径4.0~6.0mm)铠装层在外,并且外层钢丝中有四根等直径的铜导体平分粗圆钢丝铠装层,内外两层铠装层绞合方向相反。铠装层外重叠绕包2层加强型无纺布构成隔离层,隔离层外紧密挤包弹性体外护套。The utility model is realized through the following technical scheme: the conductor adopts the second type of copper conductor stipulated in GB/T 3956-2008; the conductor is wrapped with a layer of semi-conductive tape; the semi-conductive tape is fully dry three-layer co-extruded Conductor shielding layer, insulating layer, insulating shielding layer; the insulating shielding is overlapped and wrapped with a layer of copper tape to form a metal shielding layer; three metal shielding cores are twisted into a cable, and the gap between the cable cores is filled densely with vulcanized rubber strips; the outer core of the cable is wound A layer of reinforced non-woven fabric is wrapped to form the wrapping layer; a layer of isolation sleeve is extruded around the wrapping layer; a double-layer round steel wire armor layer is arranged outside the isolation sleeve, and the armor layer of thin round steel wire (steel wire diameter 0.8 ~ 2.5mm) Inside, the thick round steel wire (steel wire diameter 4.0~6.0mm) armor layer is outside, and there are four copper conductors of equal diameter in the outer steel wire to divide the thick round steel wire armor layer equally, and the inner and outer two armor layers are twisted in opposite directions . Two layers of reinforced non-woven fabrics are overlapped and wrapped around the armored layer to form an isolation layer, and the outer sheath of the elastic outer sheath is tightly extruded outside the isolation layer.

本实用新型的有益效果是:本实用新型抗震电力电缆是根据地震设计基本要求设计,引进多个地震参数,经过复杂的计算推导选择合乎性能的电缆材料,精制而成。该电缆导体外绕包半导电带,一方面起到了均匀导体电场的作用,另一方面有助于消除导体与绝缘之间的扭转力;导体屏蔽与绝缘屏蔽采用交联型的半导电橡皮,绝缘采用电绝缘性能较好的乙丙橡胶,乙丙橡胶经过特殊处理后机械性能增加:老化前抗张强度≥14N/mm2,断裂伸长率≥280%,经过96h,90℃老化处理后,抗张强度≥12N/mm2,断裂伸长率≥240%,提高了绝缘线芯的耐剪力、弯矩、轴向力、扭矩等作用。成缆填充硫化的橡皮条,起到了减震阻尼装置的效果,且使电缆各点受力均匀。隔离层采用聚氨酯弹性体材料,减小电缆的弹性模量,使电缆的截面惯性矩增大。采用2层钢丝铠装,内层采用细钢丝,使内层致密而有弹性,外层采用粗钢丝提高了电缆单元截面抗压力效果,两层方向相反组合构成的铠装层,具有抗拉力、抗压力、耐剪力、耐轴向力,消除线位移、角位移带来的电缆变形。外层中加放四根铜导体,增大了电缆故障电流容量,在一定程度上减小了电缆涡流损耗。外护套采用聚氨酯弹性体,该材料经过特殊加工后,机械性能大大增强:老化前抗张强度≥17N/mm2,断裂伸长率≥500%,经过48h,100℃老化处理后,抗张强度≥16N/mm2,断裂伸长率≥450%,起到了减震阻尼的作用,使电缆的剪切刚度、弯曲刚度、阻尼比大大增加,能承受住地震作用带来的瞬时加速度0.30g(抗震设防烈度为8)。The beneficial effects of the utility model are: the utility model seismic power cable is designed according to the basic requirements of seismic design, introduces multiple seismic parameters, and selects cable materials that meet the performance through complex calculation and derivation, and is refined. The cable conductor is wrapped with a semi-conductive tape, which on the one hand plays a role in uniforming the electric field of the conductor, and on the other hand helps to eliminate the torsional force between the conductor and the insulation; the conductor shield and the insulation shield are made of cross-linked semi-conductive rubber, The insulation adopts ethylene-propylene rubber with good electrical insulation performance. After special treatment, the mechanical properties of ethylene-propylene rubber increase: the tensile strength before aging is ≥14N/mm 2 , and the elongation at break is ≥280%. After 96h, 90℃ aging treatment , Tensile strength ≥ 12N/mm 2 , elongation at break ≥ 240%, which improves the shear resistance, bending moment, axial force, torque and other effects of the insulated core. The cable is filled with vulcanized rubber strips, which acts as a shock-absorbing and damping device, and makes the stress on each point of the cable even. The isolation layer is made of polyurethane elastomer material, which reduces the elastic modulus of the cable and increases the section moment of inertia of the cable. Two layers of steel wire armor are used, the inner layer is made of thin steel wire, which makes the inner layer dense and elastic, and the outer layer is made of thick steel wire to improve the anti-pressure effect of the cable unit section. The armor layer composed of two layers in opposite directions has tensile strength. , Compression resistance, shear resistance, axial force resistance, eliminating cable deformation caused by line displacement and angular displacement. Adding four copper conductors in the outer layer increases the fault current capacity of the cable and reduces the eddy current loss of the cable to a certain extent. The outer sheath is made of polyurethane elastomer. After special processing, the mechanical properties of this material are greatly enhanced: the tensile strength before aging is ≥17N/mm 2 , and the elongation at break is ≥500%. After 48h, 100℃ aging treatment, the tensile strength Strength ≥ 16N/mm 2 , elongation at break ≥ 450%, play the role of shock absorption and damping, greatly increase the shear stiffness, bending stiffness, and damping ratio of the cable, and can withstand the instantaneous acceleration of 0.30g caused by the earthquake (Seismic fortification intensity is 8).

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

图中:1、导体 ,2、半导电层,3、导体屏蔽层, 4、绝缘层,5、绝缘屏蔽层,6、铜带屏蔽层,7、弹性体填充,8、绕包层,9、隔离套,10、细圆钢丝铠装层,11、粗圆钢丝铠装层,12、铜导体,13、隔离层,14、外护套。In the figure: 1. Conductor, 2. Semi-conductive layer, 3. Conductor shielding layer, 4. Insulation layer, 5. Insulation shielding layer, 6. Copper tape shielding layer, 7. Elastomer filling, 8. Wrapping layer, 9 , isolation sleeve, 10, thin round steel wire armor layer, 11, thick round steel wire armor layer, 12, copper conductor, 13, isolation layer, 14, outer sheath.

具体实施方式Detailed ways

下面结合附图和35kV抗震电力电缆实施例对本实用新型作进一步描述。The utility model will be further described below in conjunction with the accompanying drawings and the embodiment of the 35kV earthquake-resistant power cable.

如图所示:导体1外绕包一层半导电带2;半导电带2外全干式三层共挤导体屏蔽层3、绝缘层4、绝缘屏蔽层5;绝缘屏蔽5外重叠绕包一层铜带构成金属屏蔽层6;三根金属屏蔽线芯绞合成缆,缆芯间隙采用硫化的橡皮条填充7;缆芯外绕包一层加强型无纺布构成绕包层8;绕包层8外挤包一层隔离套9;隔离套9外设置左向细圆钢丝(钢丝直径0.8~2.5mm)铠装层10,细圆钢丝铠装层10外设置右向粗圆钢丝(钢丝直径4.0~6.0mm)铠装层11,粗圆钢丝铠装层11中有四根等直径的铜导体12平分粗圆钢丝铠装层11。铠装层外重叠绕包两层加强型无纺布构成隔离层13,隔离层13外紧密挤包弹性体外护套14。As shown in the figure: Conductor 1 is wrapped with a layer of semi-conductive tape 2; outside of semi-conductive tape 2 is a fully dry three-layer co-extruded conductor shielding layer 3, insulating layer 4, and insulating shielding layer 5; insulating shielding 5 is overlapped and wrapped A layer of copper tape forms the metal shielding layer 6; three metal shielding wire cores are twisted into a cable, and the gap between the cable cores is filled with vulcanized rubber strips 7; the cable core is wrapped with a layer of reinforced non-woven fabric to form the wrapping layer 8; Layer 8 is extruded with a layer of isolation sleeve 9; the isolation sleeve 9 is provided with a left-hand thin round steel wire (wire diameter 0.8-2.5mm) armor layer 10, and a right-hand thick round steel wire (steel wire diameter 0.8-2.5 mm) Diameter 4.0~6.0mm) armor layer 11, there are four copper conductors 12 of equal diameter in the thick round steel wire armor layer 11 to divide the thick round steel wire armor layer 11 equally. Two layers of reinforced non-woven fabrics are overlapped and wrapped around the armor layer to form an isolation layer 13, and an elastic outer sheath 14 is tightly extruded outside the isolation layer 13.

Claims (5)

1. antidetonation power cable comprises conductor, semi-conductive layer, conductor shield, insulating barrier, insulation screen, copper strips screen, elastomer-filled, lapping layer, separation sleeve, thin round steel wire armour, thick round steel wire armour, copper conductor, separator, oversheath.
2. it is characterized in that the outer wrapped one deck semi-conductive tape of conductor; Insulating material, packing material, separation sleeve material, jacket material are elastomer polymer; Armour adopts double wire armor.
3. according to right 1 described antidetonation power cable, it is characterized in that wrapped one deck semi-conductive tape on the described conductor.
4. according to right 1 described antidetonation power cable, it is characterized in that described insulating material adopts the second third rubber material, packing material adopts the rubber bar of sulfuration, and separation sleeve, oversheath are polyurethane elastomer material.
5. according to right 1 described antidetonation power cable, it is characterized in that described armour adopts double wire armor, the thin round steel wire armouring of internal layer, outer thick round steel wire armouring.
CN2011200823833U 2011-03-25 2011-03-25 Quakeproof power cable Expired - Fee Related CN201984891U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102157242A (en) * 2011-03-25 2011-08-17 江苏天地龙电缆有限公司 Seismic-resistant electrical cable
CN102412013A (en) * 2011-11-30 2012-04-11 江苏远洋东泽电缆股份有限公司 Extrusion coating inner lining type marine power cable and manufacturing method thereof
CN103854783A (en) * 2013-09-02 2014-06-11 安徽华菱电缆集团有限公司 Lac cable for airplane lamp illumination
CN107346680A (en) * 2016-05-06 2017-11-14 江苏宝安电缆有限公司 A kind of mesohigh direct current cables

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102157242A (en) * 2011-03-25 2011-08-17 江苏天地龙电缆有限公司 Seismic-resistant electrical cable
CN102412013A (en) * 2011-11-30 2012-04-11 江苏远洋东泽电缆股份有限公司 Extrusion coating inner lining type marine power cable and manufacturing method thereof
CN102412013B (en) * 2011-11-30 2013-06-05 江苏远洋东泽电缆股份有限公司 Inner liner extruded marine power cable and manufacturing method thereof
CN103854783A (en) * 2013-09-02 2014-06-11 安徽华菱电缆集团有限公司 Lac cable for airplane lamp illumination
CN107346680A (en) * 2016-05-06 2017-11-14 江苏宝安电缆有限公司 A kind of mesohigh direct current cables

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Granted publication date: 20110921

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