The utility model content
The purpose of this utility model is to provide a kind of automatic constant-pressure device that can keep in water system hydraulic pressure, the energy-conservation water system according to the deficiencies in the prior art part.
The utility model is realized by following approach:
Automatic constant-pressure device in the water system, its structural feature is, include pressure detecting instrument, flow meter, PLC controller and PID adjuster, include data processing equipment and standard apparatus in the PLC controller, pressure detecting instrument is connected with the input of data processing equipment respectively with flow meter, the control output end of data processing equipment is connected with water pump control end in the water system, the data output end of data processing equipment is connected with the PID adjuster, the reference edge of standard apparatus is connected with data processing equipment, the control end of PID adjuster is connected with frequency converter in the water system, the data feedback end of PID adjuster is connected with data processing equipment simultaneously, and frequency converter connects water pump by the control motor in the water system.
The PLC controller is a kind of programmable logic controller, and the PID adjuster is a kind ofly to be applicable to substantially linear and the time-independent regulating system of behavioral characteristics by what ratio unit P, integral unit I and differentiation element D formed.Have first hydraulic pressure value and second hydraulic pressure value of setting in the said reference device, first hydraulic pressure value is a standard constant water pressure value, and second hydraulic pressure value comprises higher limit and lower limit; Pressure detecting instrument and flow meter are installed on the water supply line in the water system, and workflow of the present utility model is:
When water supply volume increases, when hydraulic pressure reduces, the data that pressure detecting instrument and flow meter detect are sent to data processing equipment, data processing equipment should detect data and first hydraulic pressure value compares, if be lower than the standard hydraulic pressure value, and is lower than lower limit, then switch the water pump operation pattern by data processing equipment, the constant-speed operation of maintenance work water pump, and drop into new water pump operation, reach setting value to increase hydraulic pressure; If be lower than the standard hydraulic pressure value, and be higher than lower limit, then handle and detect data, and send to the PID adjuster;
The regulated quantity of the data computation frequency converter that the PID adjuster provides according to the PLC controller, and this regulated quantity analyzed, the frequency converter frequency after regulating then sends the frequency that control instruction is regulated frequency converter during less than maximum power frequency, thereby improve the rotating speed of water pump, increase hydraulic pressure;
When the frequency converter frequency after regulating is higher than maximum power frequency, then PID sends the data processing equipment that feeds back signal to the PLC controller, switches the water pump operation pattern by data processing equipment, keeps the constant-speed operation of work water pump, and drop into new water pump operation, reach setting value to increase hydraulic pressure;
When water supply volume reduces, when hydraulic pressure increases, the data that pressure detecting instrument and flow meter detect are sent to data processing equipment, data processing equipment should detect data and first hydraulic pressure value compares, if be higher than the standard hydraulic pressure value, and be higher than higher limit, then switch the water pump operation pattern by data processing equipment, turn off the longest water pump running time, reduce hydraulic pressure; If be higher than the standard hydraulic pressure value, be lower than higher limit, then handle and detect data, and send to the PID adjuster;
The regulated quantity of the data computation frequency converter that the PID adjuster provides according to the PLC controller, and this regulated quantity analyzed, the frequency converter frequency after regulating then sends the frequency that control instruction is regulated frequency converter when starting power frequency, thereby reduce the rotating speed of water pump, reduce hydraulic pressure;
Frequency converter frequency after regulating is lower than when starting power frequency, and then PID sends the data processing equipment that feeds back signal to the PLC controller, switches the water pump operation pattern by data processing equipment, turns off the longest water pump running time, reduces hydraulic pressure and reaches setting value.
Like this, control and adjusting through PLC controller and PID adjuster can keep the constant voltage of water supply line to send water, avoid the idle running of insufficient water or motor, reached the technique effect of electricity saving and energy saving, reduced equipment loss, prolonged electrical machinery life, and the application life of improving water supply line.
The utility model can further be specially:
The PLC controller adopts the PLC and the WINCC configuration interface of the S7-200 of Siemens series.
This PLC is applicable in detection, monitoring and the automation field of all trades and professions.No matter it is independently in service or carrying out network links to each other and all can realize complicated control function that the S7-200 strong functions makes it.Therefore have high performance and price ratio.The state of whole system pressure, flow, current of electric and each pump etc. can show at host computer, and can realize operated from a distance control and manual switching controls at host computer.
Pressure detecting instrument is selected hundred special industrial diffused silicon pressure transmitters for use, this transmitter output stable sensitivity height, general strain gauge transducer output only is about 10mv, and diffuse silicon sensor full scale is output as about 100mv, factor affecting such as interference and noise are less relatively, the also corresponding reduction of amplifying circuit cost, resolution ratio improves greatly.Near the no dead band zero pressure.
Flow meter adopts hundred special FBLU series vortex-shedding meters, and this flow meter is a stress-type vortex street flowmeter, has from the low temperature-40 ℃ operating temperature range to 300 ℃ of broadnesses of high temperature.It and the supporting use of flow integrator can be measured the volume flow and the mass flow of steam, air, general gas and liquid, are a kind of quite desirable flow instruments at present.
In sum, the utility model provides a kind of automatic constant-pressure device that can keep in water system hydraulic pressure, the energy-conservation water system, adopt the control and the adjusting of PLC controller and PID adjuster, its automaticity height, guaranteeing under the reliable water supply prerequisite, give full play to the energy-saving potential of frequency control, eliminated the pressure oscillation of person in charge's net, guaranteed quality of water supply; And energy-saving effect is obvious, and has prolonged the application life of being responsible for net and valve thereof.In addition, it also can be connected with various general configuration softwares easily, carries out the presence states monitoring and realizes unmanned operated from a distance.Incorporate the production system operation behind the system trial run into and obtained good result.The automation control and the Long-distance Control of system have been realized, to the real-time monitoring of system, the switching of fault machine.Aspect automation, reached designing requirement originally.
Specific embodiment
Most preferred embodiment:
With reference to accompanying drawing 1, automatic constant-pressure device in the water system, include pressure detecting instrument, flow meter, PLC controller and PID adjuster, include data processing equipment and standard apparatus in the PLC controller, pressure detecting instrument is connected with the input of data processing equipment respectively with flow meter, the control output end of data processing equipment is connected with water pump control end in the water system, the data output end of data processing equipment is connected with the PID adjuster, the reference edge of standard apparatus is connected with data processing equipment, the control end of PID adjuster is connected with frequency converter in the water system, the data feedback end of PID adjuster is connected with data processing equipment simultaneously, and frequency converter connects water pump by the control motor in the water system.
Wherein the PLC controller adopts the PLC and the WINCC configuration interface of the S7-200 of Siemens series; Pressure detecting instrument is selected hundred special industrial diffused silicon pressure transmitters for use; Flow meter adopts hundred special FBLU series vortex-shedding meters.Have first hydraulic pressure value and second hydraulic pressure value of setting in the standard apparatus, first hydraulic pressure value is a standard constant water pressure value, and second hydraulic pressure value comprises higher limit and lower limit; Pressure detecting instrument and flow meter are installed on the water supply line in the water system.The PID adjuster is that a kind of integration module is installed in the PLC controller.
In conjunction with the accompanying drawings 1, with reference to accompanying drawing 2, the operating principle of above-mentioned automatic constant-pressure device is:
When water supply volume increases, when hydraulic pressure reduces, the data that pressure detecting instrument and flow meter detect are sent to data processing equipment, data processing equipment should detect data and first hydraulic pressure value compares, if be lower than the standard hydraulic pressure value, and is lower than lower limit, then switch the water pump operation pattern by data processing equipment, the constant-speed operation of maintenance work water pump, and drop into new water pump operation, reach setting value to increase hydraulic pressure; If be lower than the standard hydraulic pressure value, and be higher than lower limit, then handle and detect data, and send to the PID adjuster;
The regulated quantity of the data computation frequency converter that the PID adjuster provides according to the PLC controller, and this regulated quantity analyzed, the frequency converter frequency after regulating then sends the frequency that control instruction is regulated frequency converter during less than maximum power frequency, thereby improve the rotating speed of water pump, increase hydraulic pressure;
When the frequency converter frequency after regulating is higher than maximum power frequency, then PID sends the data processing equipment that feeds back signal to the PLC controller, switches the water pump operation pattern by data processing equipment, keeps the constant-speed operation of work water pump, and drop into new water pump operation, reach setting value to increase hydraulic pressure;
When water supply volume reduces, when hydraulic pressure increases, the data that pressure detecting instrument and flow meter detect are sent to data processing equipment, data processing equipment should detect data and first hydraulic pressure value compares, if be higher than the standard hydraulic pressure value, and be higher than higher limit, then switch the water pump operation pattern by data processing equipment, turn off the longest water pump running time, reduce hydraulic pressure; If be higher than the standard hydraulic pressure value, be lower than higher limit, then handle and detect data, and send to the PID adjuster;
The regulated quantity of the data computation frequency converter that the PID adjuster provides according to the PLC controller, and this regulated quantity analyzed, the frequency converter frequency after regulating then sends the frequency that control instruction is regulated frequency converter when starting power frequency, thereby reduce the rotating speed of water pump, reduce hydraulic pressure;
Frequency converter frequency after regulating is lower than when starting power frequency, and then PID sends the data processing equipment that feeds back signal to the PLC controller, switches the water pump operation pattern by data processing equipment, turns off the longest water pump running time, reduces hydraulic pressure and reaches setting value.
It is same as the prior art that the utility model is not stated part.