CN201945096U - Evaporator structure - Google Patents
Evaporator structure Download PDFInfo
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- CN201945096U CN201945096U CN201120053385XU CN201120053385U CN201945096U CN 201945096 U CN201945096 U CN 201945096U CN 201120053385X U CN201120053385X U CN 201120053385XU CN 201120053385 U CN201120053385 U CN 201120053385U CN 201945096 U CN201945096 U CN 201945096U
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- 239000003507 refrigerant Substances 0.000 claims abstract description 51
- 238000001704 evaporation Methods 0.000 claims abstract description 38
- 230000008020 evaporation Effects 0.000 claims abstract description 32
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000005057 refrigeration Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及房间空调器技术领域,具体地是涉及一种蒸发器结构。The utility model relates to the technical field of room air conditioners, in particular to an evaporator structure.
背景技术Background technique
随着节能环保理念的越来越深入人心,空调器的高耗能问题受到人们的日益关注。国内空调企业为提高空调器的换热能力,一般采用增大蒸发器和冷凝器的换热面积。增大蒸发器和冷凝器的换热面积常见的方法是采用两排或多排蒸发器和冷凝器。然而普通的两排或多排蒸发器管路布置只是简单的逆流换热的方法,不能很好地解决蒸发器内部的逆向换热时换热效率差的问题,从而导致空调器在工作时,能效比和效能数较低,耗电量较大,不符合当今社会的节能环保理念。With the concept of energy saving and environmental protection becoming more and more popular, the problem of high energy consumption of air conditioners has attracted increasing attention. In order to improve the heat exchange capacity of air conditioners, domestic air-conditioning companies generally increase the heat exchange area of the evaporator and condenser. A common way to increase the heat exchange area of the evaporator and condenser is to use two or more rows of evaporators and condensers. However, the ordinary two-row or multi-row evaporator pipeline layout is only a simple countercurrent heat exchange method, which cannot solve the problem of poor heat exchange efficiency during reverse heat exchange inside the evaporator, resulting in The energy efficiency ratio and efficiency number are low, and the power consumption is large, which does not conform to the concept of energy conservation and environmental protection in today's society.
实用新型内容Utility model content
本实用新型目的为了克服上述已有技术存在的不足,提供一种结合风量和流量,优化蒸发器的换热性能蒸发器结构及其冷媒流量控制方法。The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art, and provide an evaporator structure and a refrigerant flow control method that combines air volume and flow to optimize the heat transfer performance of the evaporator.
本实用新型采用的技术方案是,提供一种蒸发器结构,包括换热器,所述换热器围绕换热风扇包括两个或两个以上的蒸发区域、反复穿设于所述换热器的冷媒流动管路、冷媒进口及冷媒出口,所述冷媒流动管路通过跨接管在所述的两个或两个以上的换热区域内连通,所述冷媒流动管路通过跨接管和一个T形三通将管路分为第一支路和第二支路,所述第一支路连接第一毛细管,所述第二支路连接第二毛细管,所述第一支路和第二支路的部分冷媒流动管路设在一个共同蒸发区域内,在所述两个或两个以上的换热区域内包含有一个表面风量分布最大的换热区域,所述的共同蒸发区域设在表面风量分布最大的换热区域内。The technical solution adopted by the utility model is to provide an evaporator structure, including a heat exchanger, and the heat exchanger includes two or more evaporation regions around the heat exchange fan, and is repeatedly installed in the heat exchanger The refrigerant flow pipeline, the refrigerant inlet and the refrigerant outlet, the refrigerant flow pipeline communicates in the two or more heat exchange areas through a jumper pipe, and the refrigerant flow pipeline passes through a jumper pipe and a T The pipeline is divided into a first branch and a second branch by the shape tee, the first branch is connected to the first capillary, the second branch is connected to the second capillary, the first branch and the second branch Part of the refrigerant flow pipeline of the road is set in a common evaporation area, and a heat exchange area with the largest surface air volume distribution is included in the two or more heat exchange areas, and the common evaporation area is set on the surface In the heat exchange area with the largest air volume distribution.
上述的蒸发器结构,所述换热器围绕换热风扇包括第一副蒸发区域、第二副蒸发区域和共同蒸发区域,所述T形三通设在共同蒸发区域内,所述第一副蒸发区域和共同蒸发区域通过跨接管连接,所述第二副蒸发区域和共同蒸发区域通过跨接管连接。In the above-mentioned evaporator structure, the heat exchanger includes a first sub-evaporation area, a second sub-evaporation area and a common evaporation area around the heat exchange fan, the T-shaped tee is arranged in the common evaporation area, and the first sub-evaporation area The evaporation area and the common evaporation area are connected by a jumper pipe, and the second sub-evaporation area is connected with the common evaporation area by a jumper pipe.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型的一种蒸发器的流程结构及方法,结合风量分布和流量分布下的逆流换热,是对现有的逆流换热技术的优化,与现有的逆流换热技术相比,制冷量提高15%,能效比提高13%,从而提高换热效率,节省电能,更具有市场竞争力。The process structure and method of an evaporator of the utility model, combined with the countercurrent heat exchange under air volume distribution and flow distribution, is an optimization of the existing countercurrent heat exchange technology. Compared with the existing countercurrent heat exchange technology, refrigeration The energy consumption is increased by 15%, and the energy efficiency ratio is increased by 13%, thereby improving the heat exchange efficiency, saving electric energy, and being more competitive in the market.
附图说明Description of drawings
图1是本实用新型的蒸发器结构示意图;Fig. 1 is the structural representation of evaporator of the present utility model;
图2是图1所示的蒸发器的在制冷时冷媒流向的示意图;Fig. 2 is a schematic diagram of the refrigerant flow direction of the evaporator shown in Fig. 1 during refrigeration;
图3是本实用新型的蒸发器结构的风量分布示意图。Fig. 3 is a schematic diagram of the air volume distribution of the evaporator structure of the present invention.
具体实施方式Detailed ways
以下通过具体实施方式,并结合附图对本实用新型作进一步说明。The utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.
由于每个换热单元的换热能力与风量成正比,风量越大的换热单元,换热效果也越好。由于换热器表面风量分布是不同的,如果把换热器划分成若干个换热单元,则每个换热单元的换热能力是不同的。每个换热单元的换热能力与风量成正比,风量越大的换热单元,换热效果也越好。另外,换热单元的换热能力与冷媒的流量也成正比,单位时间内的冷媒流量越大,换热单元的换热能力也就越好。所以,在流程布置优化设计时,要充分考虑风量分布的差异和合理利用风量分布的差异。使冷媒在每个换热单元能得到合理的分配。充分发挥每个换热单元的换热能力,从而提高整个换热器的换热能力。Since the heat exchange capacity of each heat exchange unit is directly proportional to the air volume, the heat exchange unit with larger air volume has better heat exchange effect. Since the air volume distribution on the surface of the heat exchanger is different, if the heat exchanger is divided into several heat exchange units, the heat exchange capacity of each heat exchange unit is different. The heat exchange capacity of each heat exchange unit is directly proportional to the air volume, the heat exchange unit with larger air volume has better heat exchange effect. In addition, the heat exchange capacity of the heat exchange unit is also directly proportional to the flow rate of the refrigerant. The greater the flow rate of the refrigerant per unit time, the better the heat exchange capacity of the heat exchange unit. Therefore, when optimizing the design of process layout, it is necessary to fully consider the difference in air volume distribution and make reasonable use of the difference in air volume distribution. So that the refrigerant can be reasonably distributed in each heat exchange unit. Give full play to the heat exchange capacity of each heat exchange unit, thereby improving the heat exchange capacity of the entire heat exchanger.
本实用新型将蒸发器分为三个蒸发区域,每个区域根据风量、冷媒流动管路的长短(也可以理解为U管的数量多少)来调整冷媒在管路内的流量,具体如下:The utility model divides the evaporator into three evaporation areas, and each area adjusts the flow rate of the refrigerant in the pipeline according to the air volume and the length of the refrigerant flow pipeline (which can also be understood as the number of U tubes), as follows:
如图1、图2所示,本实用新型所述的蒸发器主要包括:冷媒进口1、T形三通管2、跨管3、第二冷媒出口4、第二毛细管5、第一毛细管6、第一冷媒出口7、冷媒流动管路8组成。As shown in Figure 1 and Figure 2, the evaporator described in the utility model mainly includes: refrigerant inlet 1, T-
如图1所示,第一毛细管6和第二毛细管5分别连接蒸发器的第一支路和第二支路的出口,冷媒进入蒸发器后兵分两路,从两支路的冷媒流动管路8中流动,经过第一毛细管6和第二毛细管5后汇总出来。冷媒通过蒸发器的冷媒进口1进入,通过跨接管3和T形三通2,分成两支路,进行换热,分别从两个支路的冷媒出口(第二冷媒出口4和第一冷媒出口7)中流出。其中,由T形三通2出来向下流向第一副蒸发区域11的支路为第一支路,由T形三通2出来,向水平方向流向第二副蒸发区域9的支路为第二支路,图中冷媒流动管路8上的箭头表示冷媒流动管路8中冷媒的流动方向。在冷媒流动过程中,冷媒的温度随流程下降。冷媒流动管路8由多个U形管构成,多次穿插在换热器内,参见图2和图3,从表示冷媒流向的箭头方向所示,当冷媒从共同蒸发区域10内的T形三通2出来后,在第一副蒸发区域11、第二副蒸发区域9均是先沿迎风面的U管流动,再沿背风面的U管流动,从而保证冷媒和空气之间流动为逆流换热,提高冷媒和空气之间的换热效率。As shown in Figure 1, the first capillary 6 and the second capillary 5 are respectively connected to the outlets of the first branch and the second branch of the evaporator. After the refrigerant enters the evaporator, it is divided into two paths. The flow in the road 8 is collected after passing through the first capillary 6 and the second capillary 5. The refrigerant enters through the refrigerant inlet 1 of the evaporator, passes through the
见图2,在共同蒸发区域10内,冷媒先在一段U管内蒸发,再由T形三通2分成第一支路和第二支路中,最后冷媒从两冷媒出口中出来分别流经第一毛细管6和第二毛细管5,再汇总到制冷主回路中。As shown in Figure 2, in the common evaporation area 10, the refrigerant first evaporates in a section of the U tube, and then is divided into the first branch and the second branch by the T-
如图3所示,在第一副蒸发区域11、第二副蒸发区域9、共同蒸发区域10内风量分布是不均匀的,其中,共同蒸发区域10占总风量约55%,第一副蒸发区域11占总风量约25%,第二副蒸发区域9占总风量约20%。因为风量在蒸发器表面的分布是不均匀,所以在第一支路和第二支路换热能力和所需要的冷媒流量是不同的,从而需要由第一毛细管6和第二毛细管5调节两支路的冷媒流量分配。第一支路和第二支路之间的冷媒流量分配由支路所在的换热器的表面风量分布和U管的数量来决定。在风量分布越大的区域,U管设置的数量就越多,冷媒的流量就越大,换热量就越大。As shown in Figure 3, the air volume distribution in the first auxiliary evaporation area 11, the second auxiliary evaporation area 9, and the common evaporation area 10 is uneven, wherein the common evaporation area 10 accounts for about 55% of the total air volume, and the first auxiliary evaporation area Area 11 accounts for about 25% of the total air volume, and the second secondary evaporation area 9 accounts for about 20% of the total air volume. Because the distribution of the air volume on the surface of the evaporator is uneven, the heat exchange capacity and the required refrigerant flow rate of the first branch and the second branch are different, so the first capillary 6 and the second capillary 5 need to be adjusted. Refrigerant flow distribution of branches. The refrigerant flow distribution between the first branch and the second branch is determined by the surface air volume distribution of the heat exchanger where the branch is located and the number of U tubes. In areas with greater air volume distribution, the more U-pipes are installed, the greater the flow of refrigerant and the greater the heat transfer.
通过采用上述的蒸发器的流程结构和方法,制冷量提高15%,能效比提高13%。By adopting the above-mentioned process structure and method of the evaporator, the cooling capacity is increased by 15%, and the energy efficiency ratio is increased by 13%.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102095288A (en) * | 2011-03-03 | 2011-06-15 | Tcl空调器(中山)有限公司 | Evaporator structure and refrigerant flow control method |
CN104848515A (en) * | 2015-04-29 | 2015-08-19 | 广东美的制冷设备有限公司 | Air conditioner heat exchanger and wall-mounted air conditioner indoor unit |
CN106225327A (en) * | 2016-01-27 | 2016-12-14 | 河南新科隆电器有限公司 | A kind of fin heat exchanger pipeline structure |
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2011
- 2011-03-03 CN CN201120053385XU patent/CN201945096U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102095288A (en) * | 2011-03-03 | 2011-06-15 | Tcl空调器(中山)有限公司 | Evaporator structure and refrigerant flow control method |
CN102095288B (en) * | 2011-03-03 | 2013-02-13 | Tcl空调器(中山)有限公司 | Evaporator structure and refrigerant flow control method |
CN104848515A (en) * | 2015-04-29 | 2015-08-19 | 广东美的制冷设备有限公司 | Air conditioner heat exchanger and wall-mounted air conditioner indoor unit |
CN106225327A (en) * | 2016-01-27 | 2016-12-14 | 河南新科隆电器有限公司 | A kind of fin heat exchanger pipeline structure |
CN106225327B (en) * | 2016-01-27 | 2018-09-25 | 河南新科隆电器有限公司 | A kind of fin heat exchanger pipeline structure |
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