CN201903431U - Sealing tester capable of monitoring use of energy and detecting environment - Google Patents
Sealing tester capable of monitoring use of energy and detecting environment Download PDFInfo
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- CN201903431U CN201903431U CN2010206539111U CN201020653911U CN201903431U CN 201903431 U CN201903431 U CN 201903431U CN 2010206539111 U CN2010206539111 U CN 2010206539111U CN 201020653911 U CN201020653911 U CN 201020653911U CN 201903431 U CN201903431 U CN 201903431U
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Abstract
The utility model relates to a sealing tester capable of monitoring use of energy and detecting environment. The sealing tester is capable of monitoring use of energy, detecting environment, collecting sample information and transceiving information, and accordingly monitoring and recording of power utilization of equipment and testing environment conditions, and collection of sample information are realized, and information of a processing unit can be transmitted to an external information server through a communication unit. The sealing tester structurally comprises the processing unit, and the processing unit is communicated with a sealing testing unit and a memory unit bidirectionally. An input end of the processing unit is respectively connected with an energy monitoring device and an environment detecting unit, the energy monitoring device is mounted in a power supply module to monitor use of electricity and transmit information about electricity consumption to the processing unit, and the environment detecting unit is used for detecting environment conditions by the aid of a detecting sensor and transmitting environment information to the processing unit.
Description
Technical field
The utility model relates to a kind of leakage test instrument that the energy uses monitoring and environment detection ability that has.
Background technology
Along with the anxiety of earth energy, the aggravation and the social attention of environmental pollution for low-carbon economy, how rationally, effectively, economically the laboratory room managing personnel use device resource to become a problem that receives much concern, and the energy operating position of monitoring equipment is to realize the economic prerequisite of using.But the current energy operating position of monitoring experiment chamber integral body of wanting is easy, and to monitor every equipment energy operating position difficulty separately, for leakage test instrument (claiming the negative-pressure sealing instrument again), the real consumption information when present checkout equipment all can't be given in the equipment use.
The sealing of packing is meant mainly whether packing material exists the leak point.The minim gap that leakage is a gas by crack, micropore or two storerooms of material releases or enters packing, packing most important performance is exactly sealing property, if gas or the liquid leakage point by package releases or enters packing, will quicken the rotten of content, make the barrier of wrappage lose effectiveness simultaneously.Yet for every kind of concrete packaged form, the index relevant with sealing property is all inequality, and the probability that leaks for example occurs in the positions such as bottleneck of the heat-seal land of packaging bag, container higher.Detect the packing overall tightness and mainly rely on supercharging in the packing, therefore we need simulate its actual pressured state in the inside and outside pressure differential that forms of packing when detecting the package encapsulation performance, implementation method has two kinds of positive platen press (inflation directly increases the pressure in the packing in packing) and negative pressure methods (reduce by the mode of vacuumizing outside packing pressure), detection principle unanimity, just implementation method difference, so the structure of equipment exists than big-difference.On the current market to adopt the leakage test instrument of negative pressure method.Leakage test instrument test philosophy is that elder generation puts into an amount of distilled water in vacuum chamber, sample is fixed on the specimen holder, it is immersed in water again.Cover the gland bonnet of vacuum chamber then, begin vacuum chamber is vacuumized.When vacuum chamber reaches the vacuum tightness of appointment, enter the pressure hold mode, can observe the sample leakage situation under the vacuum state or after sample is in vacuum state to be issued to certain hour, take out sample and observe the sealing that its leak case comes judgement sample again according to the difference of method of testing.Environmental factor is to the highly significant that influences of sealing property test, especially temperature, because temperature to the influence of mechanical index clearly, and the mechanical index of material is one of main influence of package encapsulation, so temperature can not be ignored the influence of sealing property test, in addition, humidity, equipment level degree, vibration etc. also can influence the test effect, use in the time of therefore should be paid attention to and write down in order to data analysis for these factors.At present, the leakage test instrument does not have the detecting function of these environmental factors, and the ambient conditions when therefore testing can't accurately obtain and record, makes testing crew can't conclude whether process of the test is normal, can only be by increasing tested number if will further verify.
In addition, owing to now the test item that wrappage carried out is occurred than leap ahead, therefore also increasing to the manual input of sample message and to the situation of makeing mistakes in the artificially collecting of sample test data, this becomes a hidden danger that influences data accuracy, and has brought the huge workload of checking.And current this data acquisition modes length consuming time, efficient is low, has become an outstanding problem of restriction detection efficiency.
As seen, for current leakage test instrument, use the disappearance of monitoring, lacking of environmental monitoring to become the outstanding problem that this test of restriction develops, influences test accuracy to the equipment energy, and low also should being resolved of device data transmission automaticity think that following information-based detection system construction lays the first stone.
The utility model content
The utility model is for overcoming above-mentioned the deficiencies in the prior art, a kind of leakage test instrument that the energy uses monitoring and environment detection ability that has is provided, it has the energy and uses monitoring and environment detection ability, can have simultaneously the transmission of sample message collection and data, receiving ability, monitoring and record have been realized for equipment electricity consumption situation and experimental enviroment situation, and realized collection for sample message realizing the information server of the data in the processing unit to the outside sent simultaneously by communication unit.
The purpose of this utility model is to adopt following technical proposals to realize:
A kind of leakage test instrument with energy use monitoring and environment detection ability, it comprises processing unit, processing unit and sealing test unit, storage unit two-way communication; The processing unit input end also is connected with the environment detection unit with the energy monitoring device respectively; The energy monitoring device is installed in the supply module, is connected with processing unit, monitors the electric energy operating position, and energy consumption data is sent in the processing unit; The environment detection unit uses acquisition sensor acquisition environment condition, and environmental information is sent in the processing unit.
Described processing unit also links to each other with communication unit.
Described communication unit comprises load module and output module, and load module is connected with the label harvester by network, and output module is connected with information server by network.The label harvester sends to processing unit with sample message through the load module of communication unit, after end of test (EOT), will detect data and be sent to processing unit by the sealing test unit, processing unit is sent to sample message storage unit after in a word and preserves with detecting data sink, and summary information is sent to information server through the output module of communication unit.
Described label harvester and information server all have independently data sending and receiving device.
Described energy monitoring device is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.
Described environment detection unit comprises an acquisition sensor at least, and described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.
Described label harvester is at least a in electronic tag reading apparatus or bar code reader or the information typing instrument.
Described network is at least a in cable network or wireless network or the cordless communication network.
Described information server is at least a in server or the computer.
The leakage test instrument comprises processing unit, sealing test unit, storage unit, energy monitoring device, environment detection unit five parts in the utility model.Processing unit and sealing test unit, storage unit two-way communication; The output terminal of the output terminal of energy monitoring device and environment detection unit is connected with the input end of processing unit.The energy monitoring device is installed in the supply module of leakage test instrument, the electric energy operating position of monitoring leakage test instrument, and energy consumption data sent in the processing unit, described energy monitoring device is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.The environment detection unit comprises an acquisition sensor at least, the environment detection unit uses acquisition sensor acquisition environment condition, and environmental information sent in the processing unit, described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.When carrying out sample detection, sample is sent in the leakage test instrument as requested by setup test in the measurement mechanism of sealing test unit controls, processing unit transmission on-test information is to the sealing test unit, by finishing sample test and test data is sent in the processing unit in the sealing test unit, energy monitoring device and environment detection unit use data and ambient condition information to handling in the unit according to the electric energy that transmitting apparatus is set,, then combined data and analysis result are sent to storage unit and preserve with energy consumption data in the process of the test and environmental information and the sample test data gather together and require to finish data analysis according to being provided with by processing unit.
The utility model also has another kind of structure, can realize between leakage test instrument and external unit exchanges data and to the collection of sample message.The leakage test instrument comprises processing unit, sealing test unit, storage unit, energy monitoring device, environment detection unit, communication unit six parts, will realize that simultaneously the collection of sample message and the exchanges data between leakage test instrument and external unit also need the label harvester, information server is used.Processing unit respectively with sealing test unit, storage unit, communication unit two-way communication; The output terminal of the output terminal of energy monitoring device and environment detection unit is connected with the input end of processing unit.The leakage test instrument passes through cable network or wireless network or wireless communication networks and links to each other respectively with information server with the label harvester.The energy monitoring device is installed in the supply module of leakage test instrument, the electric energy operating position of monitoring leakage test instrument, and energy consumption data sent in the processing unit, described energy monitoring device is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.The environment detection unit comprises an acquisition sensor at least, the environment detection unit uses acquisition sensor acquisition environment condition, and environmental information sent in the processing unit, described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.Communication unit comprises load module and output module, and load module passes through cable network or wireless network or wireless communication networks and is connected with the label harvester, and output module passes through cable network or wireless network or wireless communication networks and is connected with information server.The label harvester is the information acquisition equipment that is complementary with the label form that is arranged on the sample, can collect the sample message in the label, and sample message is sent to processing unit through the load module of communication unit.To detect data by the sealing test unit and be sent to processing unit after end of test (EOT), processing unit is sent to sample message storage unit after in a word and preserves with detecting data sink, and summary information is sent to information server through the output module of communication unit.When carrying out sample detection, at first use the collection of label harvester to be arranged in the specimen material and the manufacturing information of the label on the sample, and the load module of this information through communication unit sent in the processing unit, then the sample of label correspondence is sent in the leakage test instrument as requested by setup test in the measurement mechanism of sealing test unit controls, processing unit transmission on-test information is to the sealing test unit, by finishing sample test and test data is sent in the processing unit in the sealing test unit, energy monitoring device and environment detection unit use data and ambient condition information to handling in the unit according to the electric energy that transmitting apparatus is set, by processing unit with energy consumption data in the process of the test and environmental information and the sample test data gather together and require to finish data analysis according to being provided with, then combined data and analysis result are sent to the storage unit preservation, and summary information is sent to information server through the output module of communication unit.Described label harvester and information server all have independently data sending and receiving device.Described label and label harvester are respectively electronic tag and electronic tag reading apparatus; Or bar-code label and bar code reader; Or hand-written label and information typing instrument.Described information server is at least a in server or the computer.
Advantage of the present utility model is:
1. simplify laboratory network construction burden.
2. can preserve laboratory environment and survey historical data, be convenient to carrying out and passing through of laboratory certification work.
3. room environmental is surveyed by experiment, can effectively guarantee laboratory safety.
4. can accurately judge the validity of test data, realize the test data error-correcting parsing.
5. can realize the management of test effect, the service efficiency of analytical instrument.
6. can realize the laboratory managing power consumption.
7. can adopt the embedded computer module as processing unit, improve security of system and stability.
8. be with good expansibility, can form unobstructed data with a large amount of electronic products and exchange, can be following digital information exchange and lay the foundation.
9. sample message collection and data transmission automaticity height can be guaranteed the accuracy of data and sample data.
10. can the high speed storing mass data, break through the unit storage limit, and for providing any interval product quality analysis report to provide adequate condition.
11. collection provides a great convenience to sample message, can effectively raise the efficiency and significantly reduces consuming time.
12. can realize the Long-distance Control tested.
Description of drawings:
Fig. 1 is a composition synoptic diagram of the present utility model.
Fig. 2 forms synoptic diagram for another embodiment of the utility model.
Wherein, 1. supply module; 2. energy monitoring device; 3. processing unit; 4. sealing test unit; 5. environment detection unit; 6. storage unit; 7. label harvester; 8. load module; 9. output module; 10. communication unit; 11. information server; 12. leakage test instrument.
Embodiment
Below in conjunction with drawings and Examples the utility model is described further.
Embodiment 1:
Among Fig. 1, the leakage test instrument comprises processing unit 3, sealing test unit 4, storage unit 6, energy monitoring device 2, environment detection unit 5 five parts in the utility model.Processing unit 3 and sealing test unit 4, storage unit 6 two-way communications; The output terminal of the output terminal of energy monitoring device 2 and environment detection unit 5 is connected with the input end of processing unit 3.Energy monitoring device 2 is installed in the supply module 1 of leakage test instrument, the electric energy operating position of monitoring leakage test instrument, and energy consumption data sent in the processing unit 3, described energy monitoring device 2 is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.Environment detection unit 5 comprises an acquisition sensor at least, environment detection unit 5 uses acquisition sensor acquisition environment condition, and environmental information sent in the processing unit 3, described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.When carrying out sample detection, sample is sent in the leakage test instrument as requested by setup test in the measurement mechanism of sealing test unit 4 controls, processing unit 3 transmission on-test information are to sealing test unit 4, by finishing sample test and test data is sent in the processing unit 3 in sealing test unit 4, energy monitoring device 2 and environment detection unit 5 use data and ambient condition information to handling in the unit 3 according to the electric energy that transmitting apparatus is set,, then combined data and analysis result are sent to storage unit 6 and preserve with energy consumption data in the process of the test and environmental information and the sample test data gather together and require to finish data analysis according to being provided with by processing unit 3.
Embodiment 2:
Among Fig. 2, leakage test instrument 12 comprises processing unit 3, sealing test unit 4, storage unit 6, energy monitoring device 2, environment detection unit 5, communication unit 10 6 parts in the utility model, will realize that simultaneously the collection of sample message and the exchanges data between leakage test instrument 12 and external unit also need label harvester 7, information server 11 is used.Processing unit 3 respectively with sealing test unit 4, storage unit 6, communication unit 10 two-way communications; The output terminal of the output terminal of energy monitoring device 2 and environment detection unit 5 is connected with the input end of processing unit 3.
Leakage test instrument 12 passes through cable network or wireless network or wireless communication networks and links to each other respectively with information server 11 with label harvester 7.Energy monitoring device 2 is installed in the supply module 1 of leakage test instrument 12, the electric energy operating position of monitoring leakage test instrument 12, and energy consumption data sent in the processing unit 3, described energy monitoring device 2 is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.Environment detection unit 5 comprises an acquisition sensor at least, environment detection unit 5 uses acquisition sensor acquisition environment condition, and environmental information sent in the processing unit 3, described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.Communication unit 10 comprises load module 8 and output module 9, load module 8 passes through cable network or wireless network or wireless communication networks and is connected with label harvester 7, and output module 9 passes through cable network or wireless network or wireless communication networks and is connected with information server 11.Label harvester 7 is the information acquisition equipment that is complementary with the label form that is arranged on the sample, can collect the sample message in the label, and sample message is sent to processing unit 3 through the load module 8 of communication unit 10.After end of test (EOT), will detect data and be sent to processing unit 3 by sealing test unit 4, processing unit 3 is sent to sample message storage unit 6 after in a word and preserves with detecting data sink, and summary information is sent to information server 11 through the output module 9 of communication unit 10.When carrying out sample detection, at first use label harvester 7 to gather specimen material and the manufacturing information that is arranged in the label on the sample, and the load module 8 of this information through communication unit 10 sent in the processing unit 3, then the sample of label correspondence is sent into as requested in the leakage test instrument 12 by setup test in the measurement mechanism of sealing test unit 4 controls, processing unit 3 transmission on-test information are to sealing test unit 4, by finishing sample test and test data is sent in the processing unit 3 in sealing test unit 4, energy monitoring device 2 and environment detection unit 5 use data and ambient condition information to handling in the unit 3 according to the electric energy that transmitting apparatus is set, by processing unit 3 with energy consumption data in the process of the test and environmental information and the sample test data gather together and require to finish data analysis according to being provided with, then combined data and analysis result are sent to storage unit 6 preservations, and summary information is sent to information server 11 through the output module 9 of communication unit 10.Described label harvester 7 and information server 11 all have independently data sending and receiving device.Described label and label harvester 7 are respectively electronic tag and electronic tag reading apparatus; Or bar-code label and bar code reader; Or hand-written label and information typing instrument.Described information server 11 is at least a in server or the computer.
Claims (9)
1. one kind has the leakage test instrument that the energy uses monitoring and environment detection ability, it is characterized in that it comprises processing unit, processing unit and sealing test unit, storage unit two-way communication; The processing unit input end also is connected with the environment detection unit with the energy monitoring device respectively; The energy monitoring device is installed in the supply module, is connected with processing unit.
2. the leakage test instrument with energy use monitoring and environment detection ability as claimed in claim 1 is characterized in that described processing unit also links to each other with communication unit.
3. the leakage test instrument with energy use monitoring and environment detection ability as claimed in claim 2, it is characterized in that, described communication unit comprises load module and output module, and load module is connected with the label harvester by network, and output module is connected with information server by network.
4. the leakage test instrument with energy use monitoring and environment detection ability as claimed in claim 3 is characterized in that described label harvester and information server all have independently data sending and receiving device.
5. as claimed in claim 1 have a leakage test instrument that the energy uses monitoring and environment detection ability, it is characterized in that, described energy monitoring device is at least a in source current sensor and supply voltage sensor or the intelligent electric meter.
6. the leakage test instrument with energy use monitoring and environment detection ability as claimed in claim 1, it is characterized in that, described environment detection unit comprises an acquisition sensor at least, and described acquisition sensor is at least a in temperature sensor or humidity sensor or vibration transducer or horizon sensor or the hazardous gas sensor.
7. describedly have leakage test instrument that the energy uses monitoring and environment detection ability as claim 3 or 4, it is characterized in that, described label harvester is at least a in electronic tag reading apparatus or bar code reader or the information typing instrument.
8. as claimed in claim 3 have a leakage test instrument that the energy uses monitoring and environment detection ability, it is characterized in that, described network is at least a in cable network or wireless network or the cordless communication network.
9. as claimed in claim 3 have a leakage test instrument that the energy uses monitoring and environment detection ability, it is characterized in that, described information server is at least a in server or the computer.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206539111U CN201903431U (en) | 2010-12-13 | 2010-12-13 | Sealing tester capable of monitoring use of energy and detecting environment |
US13/502,302 US9026386B2 (en) | 2010-11-05 | 2011-03-08 | Material property testing devices with capabilities of monitoring energy-consumption and detecting the environment |
PCT/CN2011/000367 WO2012058853A1 (en) | 2010-11-05 | 2011-03-08 | Material property testing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206539111U CN201903431U (en) | 2010-12-13 | 2010-12-13 | Sealing tester capable of monitoring use of energy and detecting environment |
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Publication Number | Publication Date |
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CN201903431U true CN201903431U (en) | 2011-07-20 |
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Application Number | Title | Priority Date | Filing Date |
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CN2010206539111U Expired - Lifetime CN201903431U (en) | 2010-11-05 | 2010-12-13 | Sealing tester capable of monitoring use of energy and detecting environment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104820147A (en) * | 2015-04-23 | 2015-08-05 | 中国电子科技集团公司第四十一研究所 | Multidimensional environment stress condition trigger processing method |
CN106164639A (en) * | 2014-04-07 | 2016-11-23 | 德铃通信部品有限公司 | Endoscope leaks automatic detection device and detection method thereof |
-
2010
- 2010-12-13 CN CN2010206539111U patent/CN201903431U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106164639A (en) * | 2014-04-07 | 2016-11-23 | 德铃通信部品有限公司 | Endoscope leaks automatic detection device and detection method thereof |
CN104820147A (en) * | 2015-04-23 | 2015-08-05 | 中国电子科技集团公司第四十一研究所 | Multidimensional environment stress condition trigger processing method |
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Granted publication date: 20110720 |
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CX01 | Expiry of patent term |