CN201902516U - Gear case for light high-speed ship - Google Patents
Gear case for light high-speed ship Download PDFInfo
- Publication number
- CN201902516U CN201902516U CN2010206847150U CN201020684715U CN201902516U CN 201902516 U CN201902516 U CN 201902516U CN 2010206847150 U CN2010206847150 U CN 2010206847150U CN 201020684715 U CN201020684715 U CN 201020684715U CN 201902516 U CN201902516 U CN 201902516U
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- gear
- input
- shaft
- transmission
- output shaft
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Abstract
A gear case for a light high-speed ship mainly consists of a case body, an input shaft part, a transmission shaft part, an output shaft part and a towing pump lubricating system, wherein the input shaft part and the output shaft part are respectively provided with a clutch close to a power input end; an input transmission gear which is provided with a clutch housing is thermally sleeved on the front end of an input shaft, an input active gear is hollowly sleeved at the back end of the input shaft; the input transmission gear is meshed with a transmission gear which is thermally sleeved on the transmission shaft and is provided with the clutch housing as well; a transmission active gear is hollowly sleeved at the back end of the transmission shaft; the input active gear and the transmission active gear are meshed with an output driven gear at the same time; the output driven gear is thermally sleeved on an output shaft of on the output shaft part; the output shaft is connected with a tail shaft through a coupling which is integrated with the output shaft; and the towing pump lubricating system is arranged on an output back end cover through two deep groove ball bearings. The gear case for the light high-speed ship has the advantages of self lubrication function, large load bearing capacity, advanced index, low cost, more reasonable transmission stress and higher reliability and is convenient to assemble and disassemble.
Description
Technical field
The utility model relates to a kind of suitable by having of hydraulic control, clutch, slow down and bear the light high-speed marine gearbox of propeller thrust, traction pump self lubricating system function, be applicable to boats and ships master propulsion system, belong to the transmission device of ship power propulsion system.
Background technique
The marine gearbox that a kind of identical function is arranged at present, it adopts three five gear transmission layouts, have suitable, clutch, deceleration, fall and be arranged in parallel at the rear end that power is imported along two cover clutches, it provides speed ratio is 2.5:1, in actual use, the reason of its existing structure has increased the huge strength of gear-box, and specified bearing thrust ability reaches 12 tons, it is very high to the gear-box reliability requirement simultaneously, problems such as because of this existing gear-box exists work stressing conditions complexity, reliability is not high, and match power is not enough in addition exist, and do not have self-lubricating function not meet the requirement of future market, thereby be badly in need of seeking a kind of gearbox applications that can address the above problem in the light high-speed ship power propulsion system of reality.
Summary of the invention
The purpose of this utility model is to overcome the deficiency that prior art exists, and provides a kind of volume little, and is in light weight, bearing capacity is big, structural configuration compactness, index advanced person, cost is low, the light high-speed marine gearbox with traction pump band self-lubricating function of good reliability.So-called traction pump lubrication system is exactly that boats and ships at sea berth or when being towed by other ships, main frame is closed down state, the gear-box main oil pump shuts down, but propeller cavitation causes each gear of gear-box and other parts to be in operating condition under unlubricated because current former carries on as before to rotate, damage easily, and this system driven gear case output shaft when utilizing propeller cavitation to rotate exactly drives auxiliary oil pump work indirectly, reaches the system of lubricated each part purpose.When hull when advancing, the scavenger valve in the traction pump lubrication system can be opened (automatically), the lubricant oil that is extracted by auxiliary pump can directly be discharged to the gear-box oil sump, can not influence the work of main pump lubricating oil path.
The purpose of this utility model is finished by following technical solution, it mainly is made up of casing, input shaft parts, transmission shaft parts and output shaft assembly, traction pump lubrication system, and described input shaft parts and transmission shaft parts are respectively arranged with a clutch near power intake; The front end hot jacket of described input shaft has the input drive gear that has clutch outer member, the rear end is set with the input driving gear, input drive gear and hot jacket transmission driving gear on transmission shaft, that have a clutch outer member equally is meshed, the rear end of transmission shaft also is set with transmission gear, input driving gear and transmission gear mesh with the output driven gear simultaneously, the output output shaft of driven gear hot jacket on output shaft assembly, output shaft and coupling are one and link to each other with tailing axle; Described traction pump lubrication system is by traction pump drive gear on the traction pump drive shaft and the engagement of the traction pump driving gear on the output shaft, the work of the drive pump housing.
Two bearings are passed through on casing in described input shaft two ends; Transmission shaft also be by two Bearing Installation on casing; Output shaft is supported on the casing with two self-aligning thrust roller bearings and a roller bearing; Described traction pump lubrication system is installed on the output rear end cover by two deep groove ball bearings.
Described casing is divided into upper, middle, and lower part, casing is the different division center of level, upper box and middle casing are along the oblique subdivision of center transmission shaft line, middle casing and lower box are along input and output shaft line of centres subdivision, and input shaft is connected with the easily detachable connecting structure of output driven gear tapering interference with coupling, output shaft; Output shaft coupling and output shaft are for being wholely set.
The utility model mainly is applicable to large transport ship, compares with the congenerous product, has self-lubricating function, bearing capacity is big, index is advanced, cost is low, mounting or dismounting are convenient, the stressed more reasonable and characteristics such as reliability height of transmission.
Description of drawings
Fig. 1 is an external structure schematic representation of the present utility model.
Fig. 2 is a gear transmission structure schematic representation of the present utility model.
Embodiment
Below will the utility model is further introduced by accompanying drawing: shown in the accompanying drawing 1,2, the utility model mainly is made up of casing, input shaft parts, transmission shaft parts and output shaft assembly, is respectively arranged with clutch 1,11 near power intake on the transmission shaft of the input shaft of described input shaft parts and transmission shaft parts; The front end hot jacket of described input shaft 2 has the input drive gear 3 that has clutch outer member, the rear end is set with input driving gear 4, input drive gear 3 and hot jacket driving gear 9 on transmission shaft 8, that have a clutch outer member equally is meshed, the rear end of transmission shaft 8 also is set with transmission gear 12, input driving gear 4 and transmission gear 12 mesh with output driven gear 15 simultaneously, the output shaft 16 of output driven gear 15 hot jackets on output shaft assembly, output shaft 16 pass through with it, and the coupling 17 of one links to each other with tailing axle.
Shown in the accompanying drawing 2, two bearings are passed through on casing in described input shaft 2 two ends; Transmission shaft 8 also be by two Bearing Installation on casing; Two self-aligning thrust roller bearings of output shaft 16 usefulness and a roller bearing are supported on the casing.
For guaranteeing the maintenance and the mounting or dismounting of gear-box, casing of the present invention is divided into upper, middle, and lower part, upper box 18 and middle casing 19 are along transmission shaft 8 line of centres horizonally splits, middle casing 19 and lower box 20 are along input and output shaft 16 line of centres horizonally splits, and input shaft 2 is connected with coupling 5, output shaft 16 and the easily detachable connecting structure of output driven gear 15 tapering interference.Output shaft coupling and output shaft are to be one.
Shown in Figure 2, on the casing that middle casing 19, lower box 20 constitute, input shaft 2 is installed by a pair of roller bearing, input shaft 2 front ends link with power by coupling 5 and high-elastic coupling 14, front end hot jacket on the axle has the input drive gear 3 that has clutch outer member, and the rear end is set with input driving gear 4.Input drive gear 3 is meshed with the transmission driving gear 9 that has clutch outer member of hot jacket on transmission shaft, and on casing 18,19, the rear end of transmission shaft 8 also is set with transmission gear 12 to transmission shaft 8 by two Bearing Installation.Input driving gear 4 and transmission gear 12 mesh with output driven gear 15 simultaneously, the output shaft 16 of driven gear 15 hot jackets on output shaft assembly, output shaft 16 have on two self-aligning thrust roller bearings and two the roller bearing supporting box 19,20.Output shaft 16 passes through with it, and the shaft coupling 17 of one links to each other with tailing axle.Described input clutch 1 is arranged in the input drive gear 3, Yi Bian clutch 1 has piston 7, piston links to each other with hydraulic control system 13 by hydraulic fluid chamber; During use, when Joystick " stopping " position, promptly simultaneously the work oil duct of the clutch on input shaft 2 and the transmission shaft 81,11 is switched to back oil road, clutch plunger 7,10 is thrown off friction plate rapidly under the effect of return spring, input driving gear 4 and transmission gear 12 sky respectively are enclosed within on input shaft 2 and the transmission shaft 8, thereby, can not drive the driven gear 15 of hot jacket on output shaft 16 and rotate, thereby propeller stops not change.At this moment, the oil in the hydraulic system all is lubricant oil, by each oil duct each lubricating point to gear-box.When Joystick " ahead running " position, the work oil duct conducting of the clutch 1 of input shaft 2, operating oil pressure promotes clutch plunger 7 pressing friction sheets, input driving gear 4 is rotated synchronously with input shaft, and drive output driven gear 15 backward rotation, rotate thereby drive output shaft and propeller, at this moment, boats and ships advance.When Joystick " reversing " position, the work oil duct conducting of the clutch 11 of transmission shaft 8, operating oil pressure promotes clutch plunger 10 pressing friction sheets, transmission gear 12 and transmission shaft are rotated synchronously, and drive output driven gear 15 backward rotation, rotate thereby drive output shaft and propeller, at this moment, boats and ships retreat.
Boats and ships berth or by in being towed, and traction pump lubrication system drives pump housing work by traction pump driving gear 22 engagements on the traction pump drive gear on the traction pump drive shaft 24 23 and the output shaft.Scavenger valve is opened (automatically) during ship running, and the lubricant oil that the traction pump extracts directly flows back to the gear-box oil sump.
The specified input transmission capacity of the utility model gear-box is 1.204kw/r.min
-1(being that moment of torsion is 11498N.m) is middle high power gearbox, is used for the cargo ship about 5000 tons.
Claims (3)
1. light high-speed marine gearbox, it mainly is made up of casing, input shaft parts, transmission shaft parts and output shaft assembly, traction pump lubrication system, it is characterized in that being provided with clutch (1,11) near power intake on the transmission shaft of the input shaft of described input shaft parts and transmission shaft parts; The front end hot jacket of described input shaft (2) has the input drive gear (3) that has clutch outer member, the rear end is set with input driving gear (4), input drive gear (3) and hot jacket are on transmission shaft, the input drive gear (9) that has clutch outer member equally is meshed, the rear end of transmission shaft (8) also is set with transmission gear (12), input driving gear (4) and transmission gear (12) mesh with output driven gear (15) simultaneously, the output shaft (16) of output driven gear (15) hot jacket on output shaft assembly, output shaft (16) pass through with it, and the coupling of one (17) links to each other with tailing axle; Traction pump drive shaft (24) in the described traction pump lubrication system be with traction pump drive gear (23) and with output shaft (16) on traction pump driving gear (22) engagement.
2. light high-speed marine gearbox according to claim 1, it is characterized in that described input shaft parts two ends by two bearings on casing; The transmission shaft parts also be by two Bearing Installation on casing, output shaft assembly is supported on the casing with two self-aligning thrust roller bearings and a roller bearing; Described traction pump lubrication system by two Bearing Installation on output rear end cover (21).
3. light high-speed marine gearbox according to claim 1 and 2, it is characterized in that described casing is divided into upper, middle, and lower part, upper box (18) and middle casing are along center transmission shaft line horizonally split, middle casing (19) and lower box (20) are the different division center of level along input and output shaft line of centres horizonally split; Input shaft (2) is connected with the easily detachable connecting structure of output driven gear (15) tapering interference with coupling (5), output shaft (16); Output shaft coupling (17) and output shaft (16) are structure as a whole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206847150U CN201902516U (en) | 2010-12-28 | 2010-12-28 | Gear case for light high-speed ship |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010206847150U CN201902516U (en) | 2010-12-28 | 2010-12-28 | Gear case for light high-speed ship |
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CN201902516U true CN201902516U (en) | 2011-07-20 |
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Application Number | Title | Priority Date | Filing Date |
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CN2010206847150U Expired - Fee Related CN201902516U (en) | 2010-12-28 | 2010-12-28 | Gear case for light high-speed ship |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103085941A (en) * | 2011-11-07 | 2013-05-08 | 住友重机械工业株式会社 | A speed reducer for use in a ship and a speed reducer with a motor |
CN104214313A (en) * | 2013-06-03 | 2014-12-17 | 中国北车集团大同电力机车有限责任公司 | Locomotive-mounted type gearbox |
CN106122452A (en) * | 2016-06-30 | 2016-11-16 | 杭州发达齿轮箱集团有限公司 | A kind of lightweight heavy duty marine gearbox |
CN112196988A (en) * | 2020-11-02 | 2021-01-08 | 资阳中工机车传动有限公司 | Transmission gearbox |
CN113323995A (en) * | 2021-06-02 | 2021-08-31 | 杭州前进齿轮箱集团股份有限公司 | Marine gear box with compact structure |
-
2010
- 2010-12-28 CN CN2010206847150U patent/CN201902516U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103085941A (en) * | 2011-11-07 | 2013-05-08 | 住友重机械工业株式会社 | A speed reducer for use in a ship and a speed reducer with a motor |
CN104214313A (en) * | 2013-06-03 | 2014-12-17 | 中国北车集团大同电力机车有限责任公司 | Locomotive-mounted type gearbox |
CN104214313B (en) * | 2013-06-03 | 2017-02-15 | 中车大同电力机车有限公司 | Locomotive-mounted type gearbox |
CN106122452A (en) * | 2016-06-30 | 2016-11-16 | 杭州发达齿轮箱集团有限公司 | A kind of lightweight heavy duty marine gearbox |
CN106122452B (en) * | 2016-06-30 | 2018-10-16 | 杭州发达齿轮箱集团有限公司 | A kind of lightweight heavy duty marine gearbox |
CN112196988A (en) * | 2020-11-02 | 2021-01-08 | 资阳中工机车传动有限公司 | Transmission gearbox |
CN113323995A (en) * | 2021-06-02 | 2021-08-31 | 杭州前进齿轮箱集团股份有限公司 | Marine gear box with compact structure |
CN113323995B (en) * | 2021-06-02 | 2024-03-12 | 杭州前进齿轮箱集团股份有限公司 | Marine gearbox with compact structure |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110720 Termination date: 20191228 |
|
CF01 | Termination of patent right due to non-payment of annual fee |