CN201896101U - Microbe suspending medium for moving bed biofilm reactor - Google Patents
Microbe suspending medium for moving bed biofilm reactor Download PDFInfo
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- CN201896101U CN201896101U CN2010205614914U CN201020561491U CN201896101U CN 201896101 U CN201896101 U CN 201896101U CN 2010205614914 U CN2010205614914 U CN 2010205614914U CN 201020561491 U CN201020561491 U CN 201020561491U CN 201896101 U CN201896101 U CN 201896101U
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Abstract
本实用新型涉及废水处理领域,公开了一种用于移动床生物膜反应器的微生物悬浮填料,包括中空的圆柱体,中空的圆柱体内设置有交叉支撑断面,交叉支撑断面将圆柱体的内部腔体分割成多个空腔,中空的圆柱体的内、外侧壁的圆周面上均布竖向导流楞条,竖向导流楞条与圆柱体的径面垂直。本实用新型增大了载体表面积,利于微生物的附着生长,增加生物膜与氧气、污染物的接触机率,利于大批量生产。
The utility model relates to the field of waste water treatment, and discloses a microbial suspension filler for a moving bed biofilm reactor, comprising a hollow cylinder, a cross support section is arranged inside the hollow cylinder, and the cross support section connects the inner cavity of the cylinder The body is divided into a plurality of cavities, the inner and outer walls of the hollow cylinder are evenly distributed with vertical guide flutes, and the vertical guide ribs are perpendicular to the radial surface of the cylinder. The utility model increases the surface area of the carrier, is beneficial to the attachment and growth of microorganisms, increases the contact probability of biofilms with oxygen and pollutants, and is beneficial to mass production.
Description
技术领域technical field
本实用新型涉及废水处理领域,尤其涉及了一种用于移动床生物膜反应器的微生物悬浮填料。The utility model relates to the field of wastewater treatment, in particular to a microbial suspension filler for a moving bed biofilm reactor.
背景技术Background technique
移动床生物膜法(Moving Bed Biofilm Reactor,简称MBBR,也称流动床生物膜法),是生长生物膜的载体层在废水中不断流动的生物接触氧化法。该工艺以特殊结构的悬浮粒子为生物载体,以空气曝气为动力,使填料处于悬浮、流化状态,是悬浮生长的活性污泥法和附着生长的生物膜法相结合的一种工艺,具有良好的脱氮除磷效果。MBBR法先在北欧挪威和瑞典应用然后推广到欧美,如今在国内应用逐渐增多,发展势头良好。Moving Bed Biofilm Reactor (MBBR for short, also known as fluid bed biofilm method) is a biological contact oxidation method in which the carrier layer of the growing biofilm flows continuously in the wastewater. The process uses suspended particles with a special structure as the biological carrier, and uses air aeration as the power to keep the filler in a suspended and fluidized state. It is a process that combines the activated sludge method of suspended growth and the biofilm method of attached growth. Good nitrogen and phosphorus removal effect. The MBBR method was first applied in Northern Europe, Norway and Sweden, and then extended to Europe and the United States. Now, the application in China is gradually increasing, and the development momentum is good.
悬浮填料是MBBR技术的核心部分,它是微生物附着生长的载体。目前国内外生物载体产品种类繁多,如鲍尔环、竖片状,多面空心球等悬浮载体,这些载体由于形体结构设计的限制和原材料选择上缺陷,首先比表面积偏小,一般在50-450m2/m3之间,微生物没有足够的附着面;其次,载体内部没有足够的空间,生物膜与氧气和污染物的接触不够,且容易堵塞,影响填料的悬浮状态导致填料的局部堆积;第三,选用的原材料多为聚乙烯、聚丙烯等树脂材料,微生物挂膜时间长,甚至超过三个月,表面亲水性能差,容易脱落。这些因素,容易导致反应器出现故障,致使出水质量不稳定。Suspended filler is the core part of MBBR technology, and it is the carrier for the growth of microorganisms. At present, there are many types of biological carrier products at home and abroad, such as Pall rings, vertical flakes, multi-faceted hollow spheres and other suspension carriers. Due to the limitation of shape and structure design and defects in raw material selection, the specific surface area of these carriers is small, generally 50-450m 2 /m 3 , there is not enough attachment surface for microorganisms; secondly, there is not enough space inside the carrier, the contact between the biofilm and oxygen and pollutants is not enough, and it is easy to block, which affects the suspension state of the filler and leads to local accumulation of the filler; Third, most of the raw materials used are resin materials such as polyethylene and polypropylene, and the microbes hang on for a long time, even more than three months, and the surface has poor hydrophilicity and is easy to fall off. These factors easily lead to reactor failure, resulting in unstable water quality.
专利号为CN101066800A公开了一种改性微生物膜载体,提出废石粉、焦炭粉、矿渣粉及铁粉及聚乙烯,在造粒机内高温加工而成,目的在于改善载体表面的亲水性。专利号为201165518Y公开了一种微生物载体装置,将数个载体置于一个多孔容器中,避免微生物过度密集在反应器的某一区域。专利号为CN1994921A公开了一种用于水处理的微生物悬浮载体,微生物悬浮载体装于两个半球壳内。这些专利在一定程度上增加了载体的比表面积,利于微生物的附着生长,但是并未在载体单体外形结构及其表面上进行改进和提高,且存在载体单体过大,不利于大批量生产,以及不适应于污水处理能力较小的反应器上。Patent No. CN101066800A discloses a modified microbial membrane carrier, which proposes waste rock powder, coke powder, slag powder, iron powder and polyethylene, which are processed at high temperature in a granulator, and the purpose is to improve the hydrophilicity of the carrier surface. Patent No. 201165518Y discloses a microbial carrier device, placing several carriers in a porous container to avoid excessive concentration of microorganisms in a certain area of the reactor. Patent No. CN1994921A discloses a microbial suspension carrier for water treatment, the microbial suspension carrier is contained in two hemispherical shells. These patents have increased the specific surface area of the carrier to a certain extent, which is conducive to the attachment and growth of microorganisms, but have not improved the shape and surface of the carrier monomer, and the carrier monomer is too large, which is not conducive to mass production. , And it is not suitable for reactors with small sewage treatment capacity.
发明内容Contents of the invention
本实用新型针对现有技术中常规微生物悬浮填料比表面积不足致微生物没有足够的附着空间,造成反应器处理能力下降的缺点,提供了一种结构简单,增大了载体表面积,利于微生物的附着生长,增加生物膜与氧气、污染物的接触机率,利于大批量生产的用于移动床生物膜反应器的微生物悬浮填料。The utility model aims at the shortcoming that the specific surface area of the conventional microbial suspension filler is insufficient, which causes the microorganisms to have no enough attachment space, resulting in a decrease in the processing capacity of the reactor. , increase the contact probability of biofilm with oxygen and pollutants, and facilitate the mass production of microbial suspension fillers for moving bed biofilm reactors.
为了解决上述技术问题,本实用新型通过下述技术方案得以解决:In order to solve the above technical problems, the utility model is solved through the following technical solutions:
用于移动床生物膜反应器的微生物悬浮填料,包括中空的圆柱体,中空的圆柱体内设置有交叉支撑断面,交叉支撑断面将圆柱体的内部腔体分割成4-6个空腔,中空的圆柱体的内、外侧壁的圆周面上均布竖向导流楞条,竖向导流楞条与圆柱体的径面垂直。Microbial suspension packing for moving bed biofilm reactors, including hollow cylinders, with cross-support sections inside the hollow cylinders, the cross-support sections divide the inner cavity of the cylinder into 4-6 cavities, hollow Vertical flow guide corrugated strips are evenly distributed on the circumferential surface of the inner and outer side walls of the cylinder, and the vertical flow guide corrugated strips are perpendicular to the radial surface of the cylinder.
作为优选,所述的交叉支撑断面包括第一支撑断面和第二支撑断面,第一支撑断面与第二支撑断面交叉且相互垂直,第一支撑断面与第二支撑断面连为一体。Preferably, the cross support section includes a first support section and a second support section, the first support section intersects the second support section and is perpendicular to each other, and the first support section and the second support section are connected as a whole.
作为优选,所述的交叉支撑断面包括三个互相交叉的支撑断面,三个支撑断面连为一体。Preferably, the cross support section includes three support sections intersecting each other, and the three support sections are connected as a whole.
作为优选,所述的交叉支撑断面内、外侧壁上设置有竖向导流楞条。As a preference, the inner and outer walls of the cross support section are provided with vertical guide ribs.
作为优选,所述的竖向导流楞条向外突出的部分高度为1-5毫米,相邻两竖向导流楞条之间的间隔距离为2-5毫米。As a preference, the outwardly protruding part of the vertical guide ribs has a height of 1-5 mm, and the distance between two adjacent vertical guide ribs is 2-5 mm.
作为优选,所述的圆柱体的直径为10-26毫米,高度为8-18毫米,管壁厚度为1-6毫米。Preferably, the cylinder has a diameter of 10-26 mm, a height of 8-18 mm, and a wall thickness of 1-6 mm.
作为优选,所述的竖向导流楞条向外突出的部分高度为1-5毫米,相邻两竖向导流楞条之间的间隔距离为2-5毫米。这样增大了填料的比表面积与微生物的附着力,为微生物提供良好的生长和繁殖生存载体。As a preference, the outwardly protruding part of the vertical guide ribs has a height of 1-5 mm, and the distance between two adjacent vertical guide ribs is 2-5 mm. This increases the specific surface area of the filler and the adhesion of microorganisms, providing a good growth and reproduction carrier for microorganisms.
悬浮填料采用高密密度聚乙烯45%-76%,浮石26%-34%,活性炭1%-3.2%,交联剂0.1%-1%以及水溶性单体0.01%-1%。填料挂膜后密度接近于水,约0.93-0.97g/m3,利于填料在反应器内地反转和旋转,轻微的扰动即能使之处于流化、悬浮状态,减少曝气能耗同时使填料能很好的分布在整个反应器内,不会出现过度密集在反应器内某一区域。The suspension filler adopts 45%-76% of high-density polyethylene, 26%-34% of pumice, 1%-3.2% of activated carbon, 0.1%-1% of cross-linking agent and 0.01%-1% of water-soluble monomer. The density of the filler after hanging film is close to that of water, about 0.93-0.97g/m 3 , which is conducive to the inversion and rotation of the filler in the reactor, and a slight disturbance can make it in a fluidized and suspended state, reducing aeration energy consumption and making the The packing can be well distributed in the whole reactor, and there will be no excessive density in a certain area of the reactor.
本实用新型由于采用了以上技术方案,具有显著的技术效果:Due to the adoption of the above technical scheme, the utility model has remarkable technical effects:
本实用新型有效增大了载体表面积,改进后的填料比表面积在600m2/m3以上,内外表面以及支撑断面都设置了凸起竖向导流楞条且为凹凸麻面,微生物更容易附着生长,且挂膜时间缩减至一周左右,导流楞条利于填料在反应器内悬浮状态。中空圆柱体内设置十字或“*”字支撑断面(视载体直径而定),将内部空间分成四个或六个等分空间,这利于水中气泡和污染物可自由穿过填料内部,增加生物膜与氧气、污染物的接触机率。填料主要成分为高密度聚乙烯、浮石和少量无机组分,挂膜后密度接近于水,约0.93-0.97g/m3,填料轻微搅拌下即可获得完全的流态,实现自由通畅的旋转,增加对水中气泡的撞击和切割,破碎大的气泡,延长气泡在水中停留时间,氧的利用率可提高2%-6%,减少能耗并能使填料能很好的分布在整个反应器内,不会出现过度密集在反应器内某一区域。The utility model effectively increases the surface area of the carrier, and the specific surface area of the improved filler is more than 600m 2 /m 3 , and the inner and outer surfaces and the support section are provided with raised vertical guide corrugated strips and are concave-convex pitted surfaces, so that microorganisms are easier to attach and grow , and the film-hanging time is reduced to about one week, and the guide corrugated strips are conducive to the suspension state of the filler in the reactor. A cross or "*" support section is set in the hollow cylinder (depending on the diameter of the carrier), and the internal space is divided into four or six equal spaces, which is beneficial for air bubbles and pollutants in the water to freely pass through the inside of the filler and increase the biofilm Probability of exposure to oxygen and pollutants. The main components of the filler are high-density polyethylene, pumice and a small amount of inorganic components. After the film is formed, the density is close to that of water, about 0.93-0.97g/m 3 . The filler can obtain a complete fluid state under slight stirring, and realize free and smooth rotation. , increase the impact and cutting of air bubbles in water, break up large air bubbles, prolong the residence time of air bubbles in water, increase the utilization rate of oxygen by 2%-6%, reduce energy consumption and enable the filler to be well distributed throughout the reactor Within, there will be no excessive density in a certain area of the reactor.
附图说明Description of drawings
图1是实施例1的立体结构示意图。FIG. 1 is a three-dimensional structural schematic diagram of
图2是图1的平面示意图。FIG. 2 is a schematic plan view of FIG. 1 .
图3是实施例2的平面示意图。3 is a schematic plan view of
以上附图中各数字标号所指代的部位名称如下:其中1-圆柱体、2-交叉支撑断面、3-空腔、4-竖向导流楞条、5-竖向导流楞条、21-第一支撑断面、22-第二支撑断面、23-支撑断面。The names of the parts indicated by the numbers in the above drawings are as follows: 1-cylinder, 2-cross support section, 3-cavity, 4-vertical guide corrugated bar, 5-vertical guide corrugated bar, 21- The first support section, 22 - the second support section, 23 - the support section.
具体实施方式Detailed ways
下面结合附图1至图3与具体实施例对本实用新型作进一步详细描述:Below in conjunction with accompanying
实施例1Example 1
用于移动床生物膜反应器的微生物悬浮填料,如图1至图2所示,用包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成4个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。For the microbial suspension packing of moving bed biofilm reactor, as shown in Fig. 1 to Fig. 2, use comprises
交叉支撑断面2包括第一支撑断面21和第二支撑断面22,第一支撑断面21与第二支撑断面22交叉且相互垂直,第一支撑断面21与第二支撑断面22连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为1毫米,相邻两竖向导流楞条5之间的间隔距离为2毫米。The height of the protruding part of the vertical flow guide
圆柱体1的直径为10毫米,高度为8毫米,管壁厚度为1毫米。The
竖向导流楞条4向外突出的部分高度为1毫米,相邻两竖向导流楞条4之间的间隔距离为2毫米。The height of the protruding part of the vertical flow guide
实施例2Example 2
用于移动床生物膜反应器的微生物悬浮填料,如图1至图2所示,用包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成4个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。For the microbial suspension packing of moving bed biofilm reactor, as shown in Fig. 1 to Fig. 2, use comprises
交叉支撑断面2包括第一支撑断面21和第二支撑断面22,第一支撑断面21与第二支撑断面22交叉且相互垂直,第一支撑断面21与第二支撑断面22连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为3毫米,相邻两竖向导流楞条5之间的间隔距离为3毫米。The height of the part protruding outwards of the vertical guide
圆柱体1的直径为18毫米,高度为13毫米,管壁厚度为3毫米。The
竖向导流楞条4向外突出的部分高度为3毫米,相邻两竖向导流楞条4之间的间隔距离为4毫米。The height of the protruding portion of the vertical flow guide
实施例3Example 3
用于移动床生物膜反应器的微生物悬浮填料,如图1至图2所示,用包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成4个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。For the microbial suspension packing of moving bed biofilm reactor, as shown in Fig. 1 to Fig. 2, use comprises
交叉支撑断面2包括第一支撑断面21和第二支撑断面22,第一支撑断面21与第二支撑断面22交叉且相互垂直,第一支撑断面21与第二支撑断面22连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为1-5毫米,相邻两竖向导流楞条5之间的间隔距离为5毫米。The height of the outward protruding part of the vertical guide corrugated strips 5 is 1-5 millimeters, and the distance between two adjacent vertical guide corrugated strips 5 is 5 millimeters.
圆柱体1的直径为26毫米,高度为18毫米,管壁厚度为6毫米。The
竖向导流楞条4向外突出的部分高度为5毫米,相邻两竖向导流楞条4之间的间隔距离为5毫米。The height of the protruding portion of the vertical flow guide
实施例4Example 4
用于移动床生物膜反应器的微生物悬浮填料,如图3所示,包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成6个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。The microorganism suspension filler that is used for moving bed biofilm reactor, as shown in Figure 3, comprises
交叉支撑断面2包括三个互相交叉的支撑断面23,三个支撑断面23连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为1毫米,相邻两竖向导流楞条5之间的间隔距离为2毫米。The height of the protruding part of the vertical flow guide
圆柱体1的直径为10毫米,高度为8毫米,管壁厚度为1毫米。The
竖向导流楞条4向外突出的部分高度为1毫米,相邻两竖向导流楞条4之间的间隔距离为2毫米。The height of the protruding part of the vertical flow guide
实施例5Example 5
用于移动床生物膜反应器的微生物悬浮填料,如图3所示,包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成6个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。The microorganism suspension filler that is used for moving bed biofilm reactor, as shown in Figure 3, comprises
交叉支撑断面2包括三个互相交叉的支撑断面23,三个支撑断面23连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为3毫米,相邻两竖向导流楞条5之间的间隔距离为4毫米。The height of the part protruding outwards of the vertical guide corrugated strips 5 is 3 millimeters, and the distance between two adjacent vertical guide corrugated strips 5 is 4 millimeters.
圆柱体1的直径为18毫米,高度为13毫米,管壁厚度为3毫米。The
竖向导流楞条4向外突出的部分高度为3毫米,相邻两竖向导流楞条4之间的间隔距离为4毫米。The height of the protruding portion of the vertical flow guide
实施例6Example 6
用于移动床生物膜反应器的微生物悬浮填料,如图3所示,包括中空的圆柱体1,中空的圆柱体1内设置有交叉支撑断面2,交叉支撑断面2将圆柱体1的内部腔体分割成6个空腔3,中空的圆柱体1的内、外侧壁的圆周面上均布竖向导流楞条4,竖向导流楞条4与圆柱体1的径面垂直。The microorganism suspension filler that is used for moving bed biofilm reactor, as shown in Figure 3, comprises
交叉支撑断面2包括三个互相交叉的支撑断面23,三个支撑断面23连为一体。The
交叉支撑断面2内、外侧壁上设置有竖向导流楞条5。The inner and outer walls of the
竖向导流楞条5向外突出的部分高度为5毫米,相邻两竖向导流楞条5之间的间隔距离为5毫米。The height of the protruding part of the vertical flow guide
圆柱体1的直径为26毫米,高度为18毫米,管壁厚度为6毫米。The
竖向导流楞条4向外突出的部分高度为5毫米,相邻两竖向导流楞条4之间的间隔距离为5毫米。The height of the protruding portion of the vertical flow guide
本实用新型有效增大了载体表面积,改进后的填料比表面积在600m2/m3以上,内外表面以及支撑断面都设置了凸起竖向导流楞条且为凹凸麻面,微生物更容易附着生长,且挂膜时间缩减至一周左右,导流楞条利于填料在反应器内悬浮状态。中空圆柱体内设置十字或“*”字支撑断面(视载体直径而定),将内部空间分成四个或六个等分空间,这利于水中气泡和污染物可自由穿过填料内部,增加生物膜与氧气、污染物的接触机率。填料主要成分为高密度聚乙烯、浮石和少量无机组分,挂膜后密度接近于水,约0.93-0.97g/m3,填料轻微搅拌下即可获得完全的流态,实现自由通畅的旋转,增加对水中气泡的撞击和切割,破碎大的气泡,延长气泡在水中停留时间,氧的利用率可提高2%-6%,减少能耗并能使填料能很好的分布在整个反应器内,不会出现过度密集在反应器内某一区域。The utility model effectively increases the surface area of the carrier, and the specific surface area of the improved filler is more than 600m 2 /m 3 , and the inner and outer surfaces and the support section are provided with raised vertical guide corrugated strips and are concave-convex pitted surfaces, so that microorganisms are easier to attach and grow , and the film-hanging time is reduced to about one week, and the guide corrugated strips are conducive to the suspension state of the filler in the reactor. A cross or "*" support section is set in the hollow cylinder (depending on the diameter of the carrier), and the internal space is divided into four or six equal spaces, which is beneficial for air bubbles and pollutants in the water to freely pass through the inside of the filler and increase the biofilm Probability of exposure to oxygen and pollutants. The main components of the filler are high-density polyethylene, pumice and a small amount of inorganic components. After the film is formed, the density is close to that of water, about 0.93-0.97g/m 3 . The filler can obtain a complete fluid state under slight stirring, and realize free and smooth rotation. , increase the impact and cutting of air bubbles in water, break up large air bubbles, prolong the residence time of air bubbles in water, increase the utilization rate of oxygen by 2%-6%, reduce energy consumption and enable the filler to be well distributed throughout the reactor Within, there will be no excessive density in a certain area of the reactor.
总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the utility model should fall within the scope of the utility model patent.
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