CN201881377U - Five-degree of freedom twelve-rod welded robot mechanism with controllable space - Google Patents
Five-degree of freedom twelve-rod welded robot mechanism with controllable space Download PDFInfo
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Abstract
本实用新型涉及一种空间可控五自由度十二杆焊接机器人机构,包括一条平面二自由度可控机构支链、三条姿态调整支链、带法兰盘的动平台以及机架。所述动平台背部通过第一球面副、第三球面副、第五球面副、第七球面副分别与上述四条支链连接,动平台上的法兰盘用于安装焊枪或焊钳等设备。所有伺服电机均安装在机架上,杆件都能做成轻杆,机器人运动惯量小,动力学性能好,能较好满足高速精确焊接的要求。
The utility model relates to a space-controllable five-degree-of-freedom twelve-rod welding robot mechanism, which comprises a planar two-degree-of-freedom controllable branch chain, three attitude-adjusting branch chains, a moving platform with a flange and a frame. The back of the moving platform is connected to the four branch chains respectively through the first spherical pair, the third spherical pair, the fifth spherical pair and the seventh spherical pair, and the flange on the moving platform is used to install equipment such as welding torches or welding tongs. All servo motors are installed on the frame, and the rods can be made into light rods. The robot has a small moment of inertia and good dynamic performance, which can better meet the requirements of high-speed and precise welding.
Description
技术领域technical field
本实用新型涉及工业机器人领域,特别是一种空间可控五自由度十二杆焊接机器人机构。The utility model relates to the field of industrial robots, in particular to a space-controllable five-degree-of-freedom twelve-rod welding robot mechanism.
背景技术Background technique
据不完全统计,全世界在役的工业机器人有近一半为焊接机器人,广泛应用于工业生产的焊接、搬运、码垛、装配、切割等作业当中。焊接机器人是一种在工业机器人上装备送丝机、软管、焊枪、焊炬或焊钳等焊接系统,并配备相应的焊接电源的自动化焊接装备。现有的焊接机器人基本上都属于关节机器人,多为6个轴,通过1、2、3轴的联合动作将术端工具送到不同的空间位置,并辅以4、5、6轴的联动以满足工具姿态的不同要求。机器人本体机械结构主要有平行四边形结构和侧置式结构两种形式,因其具有较大工作空间和较为灵活的动作得到了广泛应用。但这类传统开链式串联焊接机器人机构因其自身结构的限制,电机都需要安装在连接处,会导致手臂重量大、刚性差、惯量大、关节误差累积等问题,机构动力学性能较差,难以满足日益严格的高速高精度焊接要求。According to incomplete statistics, nearly half of the industrial robots in service in the world are welding robots, which are widely used in welding, handling, palletizing, assembly, cutting and other operations in industrial production. Welding robot is a kind of automatic welding equipment equipped with welding systems such as wire feeder, hose, welding torch, welding torch or welding tongs on industrial robots, and equipped with corresponding welding power sources. The existing welding robots are basically articulated robots, mostly with 6 axes, which send the surgical end tools to different spatial positions through joint actions of 1, 2, and 3 axes, supplemented by linkage of 4, 5, and 6 axes To meet the different requirements of tool posture. The mechanical structure of the robot body mainly has two forms: parallelogram structure and side-mounted structure, which have been widely used because of their large working space and relatively flexible movements. However, due to the limitation of its own structure, this kind of traditional open-chain series welding robot mechanism needs to install the motor at the joint, which will lead to problems such as heavy arm weight, poor rigidity, large inertia, joint error accumulation, etc., and the dynamic performance of the mechanism is poor. , It is difficult to meet the increasingly stringent high-speed and high-precision welding requirements.
多自由度可控机构是机械技术与电子技术有机结合的产物,它由多自由度机构和多个伺服电机组成。其输出运动由多个主动件共同决定,是多自变量的函数。而各自变量,即伺服电机的角位移或转速由计算机所控制。因此,通过编制适当的计算机控制程序就可方便地实现复杂的运动规律,包括实现任意轨迹、传动比,以及速度、加速度要求等,而且,改变控制程序即可轻松地改变机构的输出运动,即所谓机构输出的柔性化。这种广义机构的动力学性能也比开式运动链形式的传统机械手优越得多,这类广义机构的驱动电机都安装在机架上,避免了传统开链式串联机器人机构的每一连杆的驱动装置大都安装在其铰链处,导致的刚性差、惯量大等问题。The multi-degree-of-freedom controllable mechanism is the product of the organic combination of mechanical technology and electronic technology. It consists of a multi-degree-of-freedom mechanism and multiple servo motors. Its output motion is jointly determined by multiple active parts and is a function of multiple independent variables. The respective variables, that is, the angular displacement or rotational speed of the servo motor are controlled by the computer. Therefore, by compiling an appropriate computer control program, complex motion laws can be easily realized, including the realization of arbitrary trajectory, transmission ratio, speed, acceleration requirements, etc., and the output motion of the mechanism can be easily changed by changing the control program, that is, The so-called flexibility of institutional output. The dynamic performance of this kind of generalized mechanism is also much superior to the traditional manipulator in the form of open kinematic chain. The driving motors of this kind of generalized mechanism are all installed on the frame, which avoids the need for each link of the traditional open-chain series robot mechanism. Most of the drive devices are installed at their hinges, resulting in problems such as poor rigidity and large inertia.
发明内容Contents of the invention
本实用新型的目的在于提供一种空间可控五自由度十二杆焊接机器人机构,解决传统开链式串联焊接机器人机构的电机安装在其铰链处,导致的手臂笨重、刚性差、惯量大、关节误差累积等问题,此机构具有较好动力学性。The purpose of the utility model is to provide a space-controllable five-degree-of-freedom twelve-rod welding robot mechanism, which solves the problem that the motor of the traditional open-chain series welding robot mechanism is installed at its hinge, which causes the arm to be bulky, poor in rigidity, and large in inertia. Joint error accumulation and other problems, this mechanism has better dynamics.
本实用新型通过以下技术方案达到上述目的:一种空间可控五自由度十二杆焊接机器人机构,包括平面二自由度可控机构支链、姿态调整支链、带法兰盘的动平台以及机架。所述机架安装在回转平台上,实现整个机器人空间三维平动三维转动的六自由度运动。The utility model achieves the above object through the following technical solutions: a space-controllable five-degree-of-freedom twelve-rod welding robot mechanism, including a plane two-degree-of-freedom controllable branch chain, an attitude adjustment branch chain, a moving platform with a flange and frame. The frame is installed on the rotary platform to realize the six-degree-of-freedom movement of three-dimensional translation and three-dimensional rotation of the entire robot space.
所述平面二自由度可控机构支链由第一主动杆、第二主动杆、第一连杆、第二连杆以及机架连接而成。第一主动杆一端通过第一转动副连接到机架上,另一端通过第二转动副与第一连杆连接。第二主动杆一端连接在机架的第三转动副上,另一端通过第四转动副与第二连杆连接。所述第二连杆为折杆,中间弯折部分有第五转动副,通过第五转动副与第一连杆连接,第二连杆末端通过第一球面副与动平台中部连接。所述第一主动杆由第一伺服电机驱动。所述第二主动杆由第二伺服电机驱动。The branch chain of the controllable mechanism with two degrees of freedom in the plane is formed by connecting the first active rod, the second active rod, the first connecting rod, the second connecting rod and the frame. One end of the first active rod is connected to the frame through the first rotating pair, and the other end is connected to the first connecting rod through the second rotating pair. One end of the second active rod is connected to the third rotating pair of the frame, and the other end is connected to the second connecting rod through the fourth rotating pair. The second connecting rod is a folding rod, and the middle bending part has a fifth rotating pair, which is connected to the first connecting rod through the fifth rotating pair, and the end of the second connecting rod is connected to the middle part of the moving platform through the first spherical pair. The first active lever is driven by a first servo motor. The second active lever is driven by a second servo motor.
所述第一姿态调整支链由第三主动杆、第三连杆组成。第三主动杆一端通过第六转动副连接到机架上,另一端通过第二球面副与第三连杆连接。第三连杆前端通过第三球面副与动平台右下部连接。所述第三主动杆由第三伺服电机驱动。The first posture adjustment branch chain is composed of a third active rod and a third connecting rod. One end of the third active rod is connected to the frame through the sixth rotating pair, and the other end is connected to the third connecting rod through the second spherical pair. The front end of the third connecting rod is connected with the lower right part of the moving platform through the third spherical pair. The third active lever is driven by a third servo motor.
所述第二姿态调整支链由第四主动杆、第四连杆组成。第四主动杆一端通过第七转动副连接到机架上,另一端通过第四球面副与第四连杆连接。第四连杆前端通过第五球面副与动平台上部连接。所述第四主动杆由第四伺服电机驱动。The second posture adjustment branch chain is composed of a fourth active rod and a fourth connecting rod. One end of the fourth active rod is connected to the frame through the seventh rotating pair, and the other end is connected to the fourth connecting rod through the fourth spherical pair. The front end of the fourth connecting rod is connected with the upper part of the moving platform through the fifth spherical pair. The fourth active lever is driven by a fourth servo motor.
所述第三姿态调整支链由第五主动杆、第五连杆组成。第五主动杆一端通过第八转动副连接到机架上,另一端通过第六球面副与第五主动杆连接。第五主动杆前端通过第七球面副与动平台左下部连接。所述第五主动杆由第五伺服电机驱动。The third posture adjustment branch chain is composed of a fifth active rod and a fifth connecting rod. One end of the fifth active rod is connected to the frame through the eighth rotation pair, and the other end is connected to the fifth active rod through the sixth spherical pair. The front end of the fifth active rod is connected with the lower left part of the moving platform through the seventh spherical pair. The fifth active lever is driven by a fifth servo motor.
所述动平台上有法兰盘,背部通过第一球面副、第三球面副、第五球面副、第七球面副分别与平面二自由度可控机构支链、第一姿态调整支链、第二姿态调整支链、第三姿态调整支链连接。所述法兰盘上安装焊枪或焊钳等设备。There is a flange on the moving platform, and the back is respectively connected with the planar two-degree-of-freedom controllable mechanism branch chain, the first attitude adjustment branch chain, the first spherical pair, the fifth spherical pair, and the seventh spherical pair on the back. The second attitude adjustment branch chain and the third attitude adjustment branch chain are connected. Equipment such as a welding torch or welding tongs are installed on the flange.
所述机架上安装有第一伺服电机、第二伺服电机、第三伺服电机、第四伺服电机、第五伺服电机。机架安装在回转平台上,实现整个机器人空间三平动三转动的六自由度运动。A first servo motor, a second servo motor, a third servo motor, a fourth servo motor and a fifth servo motor are installed on the frame. The frame is installed on the rotary platform to realize the six-degree-of-freedom movement of three translations and three rotations in the entire robot space.
本实用新型的突出优点在于:The outstanding advantages of the present utility model are:
1、采用外副驱动闭链传动的方式,机器人刚度特性佳、承载能力强、误差累积小、控制精度高;1. Adopting the closed-chain transmission method of external auxiliary drive, the robot has good rigidity characteristics, strong bearing capacity, small error accumulation, and high control accuracy;
2、所有伺服电机均安装在机架上,杆件做成轻杆,机器人运动惯量小,动力学性能好,能较好满足高速精确焊接的要求;2. All servo motors are installed on the frame, and the rods are made of light rods. The robot has a small moment of inertia and good dynamic performance, which can better meet the requirements of high-speed and precise welding;
3、通过在动平台上安装各种不同用途的末端执行器,本机构可应用到搬运、码垛、装配、切割等其它工作中。3. By installing various end effectors for different purposes on the moving platform, this mechanism can be applied to other tasks such as handling, palletizing, assembling, and cutting.
附图说明Description of drawings
图1为本实用新型所述空间可控五自由度十二杆焊接机器人机构的结构示意图。Fig. 1 is a structural schematic diagram of a space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the utility model.
图2为本实用新型所述空间可控五自由度十二杆焊接机器人机构的平面二自由度可控机构支链结构示意图。Fig. 2 is a schematic diagram of the branch chain structure of the planar two-degree-of-freedom controllable mechanism of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the utility model.
图3为本实用新型所述空间可控五自由度十二杆焊接机器人机构的第一姿态调整支链结构示意图。Fig. 3 is a schematic diagram of the structure of the first attitude adjustment branch chain of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the utility model.
图4为本实用新型所述空间可控五自由度十二杆焊接机器人机构的第二姿态调整支链结构示意图。Fig. 4 is a schematic diagram of the structure of the second attitude adjustment branch chain of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the utility model.
图5为本实用新型所述空间可控五自由度十二杆焊接机器人机构的第三姿态调整支链结构示意图。Fig. 5 is a schematic diagram of the structure of the third attitude adjustment branch chain of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the present invention.
图6为本实用新型所述空间可控五自由度十二杆焊接机器人机构安装在回转平台上的第一种工作状态示意图。Fig. 6 is a schematic diagram of the first working state of the space-controllable five-degree-of-freedom twelve-rod welding robot mechanism of the utility model installed on the rotary platform.
图7为本实用新型所述空间可控五自由度十二杆焊接机器人机构安装在回转平台上的第二种工作状态示意图。Fig. 7 is a schematic diagram of the second working state of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the utility model installed on the rotary platform.
图8为本实用新型所述空间可控五自由度十二杆焊接机器人机构安装在回转平台上的第三种工作状态示意图。Fig. 8 is a schematic diagram of the third working state of the space-controllable five-degree-of-freedom twelve-rod welding robot mechanism of the present invention installed on the rotary platform.
图9为本实用新型所述空间可控五自由度十二杆焊接机器人机构安装在回转平台上的第四种工作状态示意图。Fig. 9 is a schematic diagram of the fourth working state of the space-controllable five-degree-of-freedom twelve-bar welding robot mechanism of the present invention installed on the rotary platform.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型的技术方案作进一步说明。The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
对照图1、6、7、8和9,一种空间五自由度十二杆可控焊接机器人机构,包括一条平面二自由度可控机构支链、第一姿态调整支链、第二姿态调整支链、第三姿态调整支链、带法兰盘12的动平台11以及机架13。所述机架13安装在回转平台14上,实现整个机器人空间三维平动三维转动的六自由度运动。Referring to Figures 1, 6, 7, 8 and 9, a 12-bar controllable welding robot mechanism with five degrees of freedom in space includes a branch chain of a controllable mechanism with two degrees of freedom in a plane, a first attitude adjustment branch chain, and a second attitude adjustment Branch chain, the third attitude adjustment branch chain, the moving
对照图1、2,所述平面二自由度可控机构支链由第一主动杆1、第二主动杆4、第一连杆2、第二连杆3以及机架13连接而成。第一主动杆1一端通过第一转动副15连接到机架13上,另一端通过第二转动副16与第一连杆2连接。第二主动杆4一端连接在机架13的第三转动副18上,另一端通过第四转动副19与第二连杆3连接。所述第二连杆3为折杆,中间弯折部分有第五转动副17,通过第五转动副17与第一连杆2连接,第二连杆3末端通过第一球面副29与动平台11中部连接。所述第一主动杆1由第一伺服电机30驱动。所述第二主动杆4由第二伺服电机31驱动。1 and 2, the planar two-degree-of-freedom controllable branch chain is formed by connecting the first
对照图1、3,所述第一姿态调整支链由第三主动杆5、第三连杆6组成。第三主动杆5一端通过第六转动副20连接到机架13上,另一端通过第二球面副21与第三连杆6连接。第三连杆6前端通过第三球面副22与动平台11右下部连接。所述第三主动杆5由第三伺服电机32驱动。1 and 3 , the first posture adjustment branch chain is composed of a third active rod 5 and a third connecting
对照图1、4,所述第二姿态调整支链由第四主动杆7、第四连杆8组成。第四主动杆7一端通过第七转动副23连接到机架13上,另一端通过第四球面副24与第四连杆8连接。第四连杆8前端通过第五球面副25与动平台11上部连接。所述第四主动杆7由第四伺服电机33驱动。1 and 4 , the second attitude adjustment branch chain is composed of the fourth
对照图1、5,所述第三姿态调整支链由第五主动杆9、第五连杆10组成。第五主动杆9一端通过第八转动副26连接到机架13上,另一端通过第六球面副27与第五主动杆9连接。第五主动杆9前端通过第七球面副28与动平台11左下部连接。所述第五主动杆9由第五伺服电机34驱动。1 and 5 , the third posture adjustment branch chain is composed of the fifth
对照图1、2、3、4和5,所述动平台11上有法兰盘12,背部通过第一球面副29、第三球面副22、第五球面副25、第七球面副28分别与平面二自由度可控机构支链、第一姿态调整支链、第二姿态调整支链、第三姿态调整支链连接。所述法兰盘12上安装焊枪或焊钳等设备。所述机架13上安装有第一伺服电机30、第二伺服电机31、第三伺服电机32、第四伺服电机33和第五伺服电机34。所述机架13安装在回转平台14上。1, 2, 3, 4 and 5, there is a
对照图6、7、8和9,所述空间五自由度十二杆可控焊接机器人机构的五台伺服电机联动配合回转平台14的转动,实现机器人空间三维平动三维转动的六自由度运动,完成各种要求的焊接工作。Referring to Figures 6, 7, 8 and 9, the five servo motors of the five-degree-of-freedom twelve-bar controllable welding robot mechanism in space cooperate with the rotation of the
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CN102085659A (en) * | 2010-12-16 | 2011-06-08 | 广西大学 | Space-controlled five degree of freedom twelve-rod welding robot mechanism |
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CN102085659A (en) * | 2010-12-16 | 2011-06-08 | 广西大学 | Space-controlled five degree of freedom twelve-rod welding robot mechanism |
CN102085659B (en) * | 2010-12-16 | 2012-04-18 | 广西大学 | Space-controlled five degree of freedom twelve-rod welding robot mechanism |
CN103737209A (en) * | 2013-12-17 | 2014-04-23 | 广西大学 | Welding robot with symmetrical mechanisms |
CN103737208A (en) * | 2013-12-17 | 2014-04-23 | 广西大学 | Multi-degree-of-freedom welding robot |
CN104551476A (en) * | 2014-12-23 | 2015-04-29 | 广西大学 | Method for carrying out welding construction by using multi-freedom-degree rocker arm type connection rod mechanism |
CN104626191A (en) * | 2014-12-25 | 2015-05-20 | 广西大学 | Four-degree-of-freedom connecting rod type controllable moving operation mechanical arm with rotating platform |
CN105881503A (en) * | 2015-01-13 | 2016-08-24 | 上海奉业机械设备有限公司 | Industrial six-axis robot |
CN106069236A (en) * | 2016-06-12 | 2016-11-09 | 广西大学 | A kind of multi-freedom-degreecontrollable controllable mechanism type branch pruning machinery hands |
CN107433413A (en) * | 2017-07-13 | 2017-12-05 | 柳州福能机器人开发有限公司 | Screw type welding robot arm |
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