CN201827891U - Anti-backfire premixing porous medium burner nozzle - Google Patents
Anti-backfire premixing porous medium burner nozzle Download PDFInfo
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- CN201827891U CN201827891U CN2010205421786U CN201020542178U CN201827891U CN 201827891 U CN201827891 U CN 201827891U CN 2010205421786 U CN2010205421786 U CN 2010205421786U CN 201020542178 U CN201020542178 U CN 201020542178U CN 201827891 U CN201827891 U CN 201827891U
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- 239000000919 ceramic Substances 0.000 claims abstract description 76
- 239000002245 particle Substances 0.000 claims abstract description 16
- 239000006260 foam Substances 0.000 claims description 42
- 239000011148 porous material Substances 0.000 claims description 42
- 238000005496 tempering Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 abstract description 5
- 239000002737 fuel gas Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
Description
技术领域technical field
本实用新型涉及一种气体燃烧装置,特别涉及一种预混多孔介质烧嘴。The utility model relates to a gas combustion device, in particular to a premixed porous medium burner.
背景技术Background technique
工艺炉窑对于温度均匀性要求较高,以往工业炉窑使用的气体燃烧装置大部分使用明火焰加热方式,由于的火焰的形状难以控制,如果火焰直接冲刷到物料往往会损害物料质量。所以现在专门设计了一种烧嘴通过合理的设计烧嘴结构,优化烧嘴中多孔介质材料的成分及结构,使得燃烧装置能够形成稳定的无焰燃烧。Process furnaces have high requirements on temperature uniformity. In the past, most of the gas combustion devices used in industrial furnaces used open flame heating. Because the shape of the flame is difficult to control, if the flame directly scours the material, the quality of the material will often be damaged. So now a kind of burner is specially designed. By rationally designing the structure of the burner, optimizing the composition and structure of the porous media material in the burner, the combustion device can form a stable flameless combustion.
现有技术中CN101128469A中公开了一种分段式多孔陶瓷介质气体燃料燃烧器,如图1所示,燃烧器包括:燃烧器外壳1、大孔泡沫陶瓷多孔介质2、小孔泡沫陶瓷多孔介质3、多孔板4、除尘层5、空气管道6、预混室7、燃气管道8、法兰9、螺帽10、螺栓11和螺孔3,所述燃烧器外壳1上部空腔内部,由上至下依次设置大孔泡沫陶瓷多孔介质2、小孔泡沫陶瓷多孔介质3和多孔板4,多孔板4下配有除尘层5。所述多孔板4夹在燃烧器外壳1上、下部中间由法兰9、螺帽10和螺栓11将多孔板4与燃烧器外壳1连为一体;所述的燃烧器外壳1下部空腔为预混室7,侧壁上设置有空气管道6和燃气管道8。该分段式多孔陶瓷介质气体燃料燃烧器通过增加的多孔板4的散热作用来防止回火,但由于多孔板4的散热作用有限,并不能从根本上解决回火问题。In the prior art, CN101128469A discloses a segmented porous ceramic medium gas fuel burner. As shown in FIG. 3. Perforated plate 4, dust removal layer 5, air pipe 6, premixing chamber 7, gas pipe 8, flange 9, nut 10, bolt 11 and
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种防回火的预混多孔介质烧嘴,该烧嘴在在大、小孔泡沫陶瓷多孔介质之间设置陶瓷颗粒粘结板,并且降低小孔泡沫陶瓷多孔介质材料导热系数,显著提高了防回火安全性能。The technical problem to be solved by the utility model is to provide an anti-tempering premixed porous medium burner, which is provided with a ceramic particle bonding plate between the large and small pore foam ceramic porous media, and reduces the small pore foam The thermal conductivity of ceramic porous media materials significantly improves the safety performance of anti-tempering.
本实用新型是这样实现的:一种防回火的预混多孔介质烧嘴,包括燃烧器外壳,燃烧器外壳的一端与混合燃气管道相连,所述燃烧器外壳内部空腔中与混合燃气管道相连通的一端为预混室,所述燃烧器外壳内部空腔中还顺次设有小孔泡沫陶瓷多孔介质、陶瓷颗粒粘结板和大孔泡沫陶瓷多孔介质,所述小孔泡沫陶瓷多孔介质靠近预混室,所述大孔泡沫陶瓷多孔介质远离预混室,所述的陶瓷颗粒粘结板设置在小孔泡沫陶瓷多孔介质与大孔泡沫陶瓷多孔介质之间将两者连为一体。The utility model is realized in the following way: a premixed porous media burner for anti-tempering, including a burner shell, one end of the burner shell is connected with the mixed gas pipeline, and the inner cavity of the burner shell is connected with the mixed gas pipeline The connected end is a premixing chamber, and the internal cavity of the burner shell is also provided with a small-pore foamed ceramic porous medium, a ceramic particle bonding plate and a large-pored foamed ceramic porous medium, and the small-pored ceramic foamed porous medium The medium is close to the premixing chamber, and the macroporous ceramic foam porous medium is far away from the premixing chamber, and the ceramic particle bonding plate is arranged between the small pore foam ceramic porous medium and the macroporous ceramic foam porous medium to connect the two together .
所述的小孔泡沫陶瓷多孔介质的导热系数小于大孔泡沫陶瓷多孔介质的导热系数。The thermal conductivity of the small-pore foam ceramic porous medium is smaller than that of the large-pore foam ceramic porous medium.
所述的小孔泡沫陶瓷多孔介质平均孔径为10~20PPI,孔隙率为75~85%;所述的小于大孔泡沫陶瓷多孔介质平均孔径为50~60PPI,孔隙率为80~85%。The average pore diameter of the small-pore foam ceramic porous medium is 10-20PPI, and the porosity is 75-85%; the average pore diameter of the smaller than large-pore foam ceramic porous medium is 50-60PPI, and the porosity is 80-85%.
所述的陶瓷颗粒粘结板的平均孔径为2~5PPI,孔隙率为20~40%。The average pore diameter of the ceramic particle bonding plate is 2-5PPI, and the porosity is 20-40%.
所述的小孔泡沫陶瓷多孔介质为圆台形。The small-pore foam ceramic porous medium is in the shape of a truncated cone.
所述的混合燃气管道内置有旋流片。The mixed gas pipeline has a built-in swirl plate.
本实用新型防回火的预混多孔介质烧嘴中的小孔泡沫陶瓷多孔介质的导热系数小于大孔泡沫陶瓷多孔介质的导热系数以保证小孔泡沫陶瓷多孔介质靠近预混室一端表面的温度低于混合燃气的着火点,避免混合燃气在预混室内燃烧,避免烧嘴发生回火现象;并且在大孔泡沫陶瓷多孔介质和小孔泡沫陶瓷多孔介质之间增加了陶瓷颗粒粘结板,并且靠近预混室的泡沫陶瓷多孔介质采用小孔径泡沫陶瓷多孔介质,起到阻止火焰回传的作用。 The thermal conductivity of the small-pore foam ceramic porous medium in the anti-tempering premixed porous medium burner of the utility model is smaller than that of the large-pore foam ceramic porous medium to ensure the temperature of the surface of the small-pore foam ceramic porous medium close to the premixing chamber It is lower than the ignition point of the mixed gas, avoiding the combustion of the mixed gas in the premixed chamber, and avoiding the burner backfire phenomenon; and a ceramic particle bonding plate is added between the large-pore foam ceramic porous medium and the small-pore foam ceramic porous medium, and The foamed ceramic porous medium near the premixing chamber adopts the small-pore foamed ceramic porous medium to prevent the flame from propagating back. the
附图说明Description of drawings
图1为现有的分段式多孔陶瓷介质气体燃料燃烧器结构示意图;Fig. 1 is the structural schematic diagram of existing segmented porous ceramic medium gas fuel burner;
图2为本实用新型防回火的预混多孔介质烧嘴结构示意图。Fig. 2 is a structural schematic diagram of the anti-tempering premixed porous media burner of the present invention.
图中:1燃烧器外壳、2大孔泡沫陶瓷多孔介质、3小孔泡沫陶瓷多孔介质、4多孔板、5除尘层、6空气管道、7预混室、8燃气管道、9法兰、10螺帽、11螺栓、12混合燃气管道、13陶瓷颗粒粘结板、14耐火浇注料、15耐高温密封垫。In the figure: 1 burner shell, 2 large porous ceramic foam porous medium, 3 small porous ceramic foam porous medium, 4 porous plate, 5 dust removal layer, 6 air pipe, 7 premixing chamber, 8 gas pipe, 9 flange, 10 Nuts, 11 bolts, 12 mixed gas pipes, 13 ceramic particle bonded plates, 14 refractory castables, 15 high temperature resistant gaskets.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型表述的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content of the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
实施例1Example 1
如图2所示,一种防回火的预混多孔介质烧嘴,包括燃烧器外壳1,燃烧器外壳1的一端与混合燃气管道12相连,所述的混合燃气管道12内置有旋流片,用于加强管道内可燃气与助燃气体的混合效果;所述燃烧器外壳1内部空腔中与混合燃气管道12相连通的一端为预混室7,所述燃烧器外壳1内部空腔中还顺次设有小孔泡沫陶瓷多孔介质3、陶瓷颗粒粘结板13和大孔泡沫陶瓷多孔介质2,所述小孔泡沫陶瓷多孔介质3靠近预混室7,所述大孔泡沫陶瓷多孔介质2远离预混室7,所述的陶瓷颗粒粘结板13设置在小孔泡沫陶瓷多孔介质3与大孔泡沫陶瓷多孔介质2之间将两者连为一体;在本实施例中,所述的小孔泡沫陶瓷多孔介质3平均孔径为10~20PPI,孔隙率为75~85%;所述的小于大孔泡沫陶瓷多孔介质2平均孔径为50~60PPI,孔隙率为80~85%;所述的陶瓷颗粒粘结板13的平均孔径为2~5PPI,孔隙率为20~40%。As shown in Figure 2, a premixed porous media burner for preventing backfire includes a burner casing 1, one end of the burner casing 1 is connected to a mixed
在本实施例中,所述的小孔泡沫陶瓷多孔介质3的导热系数小于大孔泡沫陶瓷多孔介质2的导热系数以保证小孔泡沫陶瓷多孔介质3靠近预混室7一端表面的温度低于混合燃气的着火点,避免混合燃气在预混室7内燃烧,可以提高烧嘴的防回火安全性能,避免烧嘴发生回火现象。In this embodiment, the thermal conductivity of the small-pore ceramic foam
安装时,首先预埋好螺栓在耐火浇注料14中,燃烧器外壳1通过螺栓固定在耐火浇注料14中,燃烧器外壳1和耐火浇注料14之间用耐高温密封垫15密封。在燃烧器外壳1内依次装入大孔泡沫陶瓷多孔介质2、陶瓷颗粒粘结板13、小孔泡沫陶瓷多孔介质3,燃烧器外壳1再与混合燃气管道12固定连接;燃烧时混合燃气在大孔泡沫陶瓷多孔介质2内稳定的无焰燃烧。During installation, at first pre-embed bolts in the refractory castable 14, the burner housing 1 is fixed in the refractory castable 14 by bolts, and the burner housing 1 and the refractory castable 14 are sealed with a high temperature
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102734799A (en) * | 2012-07-13 | 2012-10-17 | 广东电网公司电力科学研究院 | Screening method for manufacturing materials of porous medium burner |
CN103953929A (en) * | 2014-05-15 | 2014-07-30 | 中国计量学院 | Hydrogen catalytic burner |
CN104566367A (en) * | 2014-12-02 | 2015-04-29 | 中国矿业大学 | Low-concentration coal bed gas or gas combustor and matched system thereof |
CN104633657A (en) * | 2014-12-09 | 2015-05-20 | 沈阳工程学院 | Porous media burner with taper type bluff bodies |
CN104930513A (en) * | 2015-07-02 | 2015-09-23 | 周海波 | Fuel-gas-catalyzing flameless near-infrared direct heating porous medium combustor |
CN108413395A (en) * | 2018-05-15 | 2018-08-17 | 武汉科技大学 | A kind of porous media premix burner |
CN112128746A (en) * | 2020-08-19 | 2020-12-25 | 江苏大学 | Novel random accumulation structure wake flow combustor |
CN112128751A (en) * | 2020-08-19 | 2020-12-25 | 江苏大学 | A porous medium burner with foam ceramic |
CN112856406A (en) * | 2021-01-15 | 2021-05-28 | 中国科学院广州能源研究所 | Multilayer porous medium combustor |
CN114623443A (en) * | 2022-04-11 | 2022-06-14 | 西安交通大学 | A segmented porous medium burner and its working method |
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2010
- 2010-09-26 CN CN2010205421786U patent/CN201827891U/en not_active Expired - Fee Related
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102734799A (en) * | 2012-07-13 | 2012-10-17 | 广东电网公司电力科学研究院 | Screening method for manufacturing materials of porous medium burner |
CN103953929A (en) * | 2014-05-15 | 2014-07-30 | 中国计量学院 | Hydrogen catalytic burner |
CN104566367A (en) * | 2014-12-02 | 2015-04-29 | 中国矿业大学 | Low-concentration coal bed gas or gas combustor and matched system thereof |
CN104633657A (en) * | 2014-12-09 | 2015-05-20 | 沈阳工程学院 | Porous media burner with taper type bluff bodies |
CN104930513A (en) * | 2015-07-02 | 2015-09-23 | 周海波 | Fuel-gas-catalyzing flameless near-infrared direct heating porous medium combustor |
CN108413395B (en) * | 2018-05-15 | 2023-11-03 | 武汉科技大学 | Porous medium premixing burner |
CN108413395A (en) * | 2018-05-15 | 2018-08-17 | 武汉科技大学 | A kind of porous media premix burner |
CN112128746A (en) * | 2020-08-19 | 2020-12-25 | 江苏大学 | Novel random accumulation structure wake flow combustor |
CN112128751B (en) * | 2020-08-19 | 2023-02-17 | 江苏大学 | A Porous Media Burner Cooperating with Foam Ceramics |
CN112128751A (en) * | 2020-08-19 | 2020-12-25 | 江苏大学 | A porous medium burner with foam ceramic |
CN112856406A (en) * | 2021-01-15 | 2021-05-28 | 中国科学院广州能源研究所 | Multilayer porous medium combustor |
CN114623443A (en) * | 2022-04-11 | 2022-06-14 | 西安交通大学 | A segmented porous medium burner and its working method |
CN114623443B (en) * | 2022-04-11 | 2023-01-03 | 西安交通大学 | Sectional type porous medium burner and working method thereof |
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