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CN201827891U - Anti-backfire premixing porous medium burner nozzle - Google Patents

Anti-backfire premixing porous medium burner nozzle Download PDF

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Publication number
CN201827891U
CN201827891U CN2010205421786U CN201020542178U CN201827891U CN 201827891 U CN201827891 U CN 201827891U CN 2010205421786 U CN2010205421786 U CN 2010205421786U CN 201020542178 U CN201020542178 U CN 201020542178U CN 201827891 U CN201827891 U CN 201827891U
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porous medium
ceramic
burner
foam
small
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郭水华
饶文涛
石洪志
林瑜
童辉
施惠康
肖进军
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

The utility model relates to a gas burning device, in particular to a premixing porous medium burner nozzle. An anti-backfire premixing porous medium burner nozzle comprises a burner shell, wherein one end of the burner shell is connected with a mixed fuel gas pipeline; a premixing chamber is formed in the internal cavity of the burner shell; a small-hole foamed ceramic porous medium, a ceramic particle bonding plate and a large-hole foamed ceramic porous medium are arranged in the internal cavity of the burner shell; the small-hole foamed ceramic porous medium is closes to the premixing chamber; the large-hole foamed ceramic medium is far away from the premixing chamber; and the ceramic particle bonding plate is arranged between the small-hole foamed ceramic porous medium and the large-hole foamed ceramic porous medium. The ceramic particle bonding plate is arranged between the large-hole foamed ceramic porous medium and the small-hole foamed ceramic porous medium, so that the thermal conductivity coefficient of a small-hole ceramic foamed porous medium material is lowered and anti-backfire safety performance is enhanced remarkably.

Description

防回火的预混多孔介质烧嘴 Flashback-proof premixed porous media burners

技术领域technical field

本实用新型涉及一种气体燃烧装置,特别涉及一种预混多孔介质烧嘴。The utility model relates to a gas combustion device, in particular to a premixed porous medium burner.

背景技术Background technique

工艺炉窑对于温度均匀性要求较高,以往工业炉窑使用的气体燃烧装置大部分使用明火焰加热方式,由于的火焰的形状难以控制,如果火焰直接冲刷到物料往往会损害物料质量。所以现在专门设计了一种烧嘴通过合理的设计烧嘴结构,优化烧嘴中多孔介质材料的成分及结构,使得燃烧装置能够形成稳定的无焰燃烧。Process furnaces have high requirements on temperature uniformity. In the past, most of the gas combustion devices used in industrial furnaces used open flame heating. Because the shape of the flame is difficult to control, if the flame directly scours the material, the quality of the material will often be damaged. So now a kind of burner is specially designed. By rationally designing the structure of the burner, optimizing the composition and structure of the porous media material in the burner, the combustion device can form a stable flameless combustion.

现有技术中CN101128469A中公开了一种分段式多孔陶瓷介质气体燃料燃烧器,如图1所示,燃烧器包括:燃烧器外壳1、大孔泡沫陶瓷多孔介质2、小孔泡沫陶瓷多孔介质3、多孔板4、除尘层5、空气管道6、预混室7、燃气管道8、法兰9、螺帽10、螺栓11和螺孔3,所述燃烧器外壳1上部空腔内部,由上至下依次设置大孔泡沫陶瓷多孔介质2、小孔泡沫陶瓷多孔介质3和多孔板4,多孔板4下配有除尘层5。所述多孔板4夹在燃烧器外壳1上、下部中间由法兰9、螺帽10和螺栓11将多孔板4与燃烧器外壳1连为一体;所述的燃烧器外壳1下部空腔为预混室7,侧壁上设置有空气管道6和燃气管道8。该分段式多孔陶瓷介质气体燃料燃烧器通过增加的多孔板4的散热作用来防止回火,但由于多孔板4的散热作用有限,并不能从根本上解决回火问题。In the prior art, CN101128469A discloses a segmented porous ceramic medium gas fuel burner. As shown in FIG. 3. Perforated plate 4, dust removal layer 5, air pipe 6, premixing chamber 7, gas pipe 8, flange 9, nut 10, bolt 11 and screw hole 3, inside the upper cavity of the burner shell 1 is composed of The macroporous ceramic foam porous medium 2 , the microporous ceramic foam porous medium 3 and the porous plate 4 are arranged in sequence from top to bottom, and the dust removal layer 5 is arranged under the porous plate 4 . The perforated plate 4 is sandwiched between the upper and lower parts of the burner housing 1, and the perforated plate 4 and the burner housing 1 are connected together by flanges 9, nuts 10 and bolts 11; the lower cavity of the burner housing 1 is The premix chamber 7 is provided with an air pipeline 6 and a gas pipeline 8 on the side wall. The segmented porous ceramic medium gas fuel burner prevents flashback by increasing the heat dissipation effect of the porous plate 4 , but due to the limited heat dissipation effect of the porous plate 4 , it cannot fundamentally solve the tempering problem.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种防回火的预混多孔介质烧嘴,该烧嘴在在大、小孔泡沫陶瓷多孔介质之间设置陶瓷颗粒粘结板,并且降低小孔泡沫陶瓷多孔介质材料导热系数,显著提高了防回火安全性能。The technical problem to be solved by the utility model is to provide an anti-tempering premixed porous medium burner, which is provided with a ceramic particle bonding plate between the large and small pore foam ceramic porous media, and reduces the small pore foam The thermal conductivity of ceramic porous media materials significantly improves the safety performance of anti-tempering.

本实用新型是这样实现的:一种防回火的预混多孔介质烧嘴,包括燃烧器外壳,燃烧器外壳的一端与混合燃气管道相连,所述燃烧器外壳内部空腔中与混合燃气管道相连通的一端为预混室,所述燃烧器外壳内部空腔中还顺次设有小孔泡沫陶瓷多孔介质、陶瓷颗粒粘结板和大孔泡沫陶瓷多孔介质,所述小孔泡沫陶瓷多孔介质靠近预混室,所述大孔泡沫陶瓷多孔介质远离预混室,所述的陶瓷颗粒粘结板设置在小孔泡沫陶瓷多孔介质与大孔泡沫陶瓷多孔介质之间将两者连为一体。The utility model is realized in the following way: a premixed porous media burner for anti-tempering, including a burner shell, one end of the burner shell is connected with the mixed gas pipeline, and the inner cavity of the burner shell is connected with the mixed gas pipeline The connected end is a premixing chamber, and the internal cavity of the burner shell is also provided with a small-pore foamed ceramic porous medium, a ceramic particle bonding plate and a large-pored foamed ceramic porous medium, and the small-pored ceramic foamed porous medium The medium is close to the premixing chamber, and the macroporous ceramic foam porous medium is far away from the premixing chamber, and the ceramic particle bonding plate is arranged between the small pore foam ceramic porous medium and the macroporous ceramic foam porous medium to connect the two together .

所述的小孔泡沫陶瓷多孔介质的导热系数小于大孔泡沫陶瓷多孔介质的导热系数。The thermal conductivity of the small-pore foam ceramic porous medium is smaller than that of the large-pore foam ceramic porous medium.

所述的小孔泡沫陶瓷多孔介质平均孔径为10~20PPI,孔隙率为75~85%;所述的小于大孔泡沫陶瓷多孔介质平均孔径为50~60PPI,孔隙率为80~85%。The average pore diameter of the small-pore foam ceramic porous medium is 10-20PPI, and the porosity is 75-85%; the average pore diameter of the smaller than large-pore foam ceramic porous medium is 50-60PPI, and the porosity is 80-85%.

所述的陶瓷颗粒粘结板的平均孔径为2~5PPI,孔隙率为20~40%。The average pore diameter of the ceramic particle bonding plate is 2-5PPI, and the porosity is 20-40%.

所述的小孔泡沫陶瓷多孔介质为圆台形。The small-pore foam ceramic porous medium is in the shape of a truncated cone.

所述的混合燃气管道内置有旋流片。The mixed gas pipeline has a built-in swirl plate.

    本实用新型防回火的预混多孔介质烧嘴中的小孔泡沫陶瓷多孔介质的导热系数小于大孔泡沫陶瓷多孔介质的导热系数以保证小孔泡沫陶瓷多孔介质靠近预混室一端表面的温度低于混合燃气的着火点,避免混合燃气在预混室内燃烧,避免烧嘴发生回火现象;并且在大孔泡沫陶瓷多孔介质和小孔泡沫陶瓷多孔介质之间增加了陶瓷颗粒粘结板,并且靠近预混室的泡沫陶瓷多孔介质采用小孔径泡沫陶瓷多孔介质,起到阻止火焰回传的作用。 The thermal conductivity of the small-pore foam ceramic porous medium in the anti-tempering premixed porous medium burner of the utility model is smaller than that of the large-pore foam ceramic porous medium to ensure the temperature of the surface of the small-pore foam ceramic porous medium close to the premixing chamber It is lower than the ignition point of the mixed gas, avoiding the combustion of the mixed gas in the premixed chamber, and avoiding the burner backfire phenomenon; and a ceramic particle bonding plate is added between the large-pore foam ceramic porous medium and the small-pore foam ceramic porous medium, and The foamed ceramic porous medium near the premixing chamber adopts the small-pore foamed ceramic porous medium to prevent the flame from propagating back. the

附图说明Description of drawings

图1为现有的分段式多孔陶瓷介质气体燃料燃烧器结构示意图;Fig. 1 is the structural schematic diagram of existing segmented porous ceramic medium gas fuel burner;

图2为本实用新型防回火的预混多孔介质烧嘴结构示意图。Fig. 2 is a structural schematic diagram of the anti-tempering premixed porous media burner of the present invention.

图中:1燃烧器外壳、2大孔泡沫陶瓷多孔介质、3小孔泡沫陶瓷多孔介质、4多孔板、5除尘层、6空气管道、7预混室、8燃气管道、9法兰、10螺帽、11螺栓、12混合燃气管道、13陶瓷颗粒粘结板、14耐火浇注料、15耐高温密封垫。In the figure: 1 burner shell, 2 large porous ceramic foam porous medium, 3 small porous ceramic foam porous medium, 4 porous plate, 5 dust removal layer, 6 air pipe, 7 premixing chamber, 8 gas pipe, 9 flange, 10 Nuts, 11 bolts, 12 mixed gas pipes, 13 ceramic particle bonded plates, 14 refractory castables, 15 high temperature resistant gaskets.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型表述的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content of the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

实施例1Example 1

如图2所示,一种防回火的预混多孔介质烧嘴,包括燃烧器外壳1,燃烧器外壳1的一端与混合燃气管道12相连,所述的混合燃气管道12内置有旋流片,用于加强管道内可燃气与助燃气体的混合效果;所述燃烧器外壳1内部空腔中与混合燃气管道12相连通的一端为预混室7,所述燃烧器外壳1内部空腔中还顺次设有小孔泡沫陶瓷多孔介质3、陶瓷颗粒粘结板13和大孔泡沫陶瓷多孔介质2,所述小孔泡沫陶瓷多孔介质3靠近预混室7,所述大孔泡沫陶瓷多孔介质2远离预混室7,所述的陶瓷颗粒粘结板13设置在小孔泡沫陶瓷多孔介质3与大孔泡沫陶瓷多孔介质2之间将两者连为一体;在本实施例中,所述的小孔泡沫陶瓷多孔介质3平均孔径为10~20PPI,孔隙率为75~85%;所述的小于大孔泡沫陶瓷多孔介质2平均孔径为50~60PPI,孔隙率为80~85%;所述的陶瓷颗粒粘结板13的平均孔径为2~5PPI,孔隙率为20~40%。As shown in Figure 2, a premixed porous media burner for preventing backfire includes a burner casing 1, one end of the burner casing 1 is connected to a mixed gas pipeline 12, and the mixed gas pipeline 12 has a built-in swirl plate , used to strengthen the mixing effect of combustible gas and combustion-supporting gas in the pipeline; one end of the inner cavity of the burner housing 1 that communicates with the mixed gas pipeline 12 is a premixing chamber 7, and the inner cavity of the burner housing 1 Small-pore ceramic foam porous medium 3, ceramic particle bonding plate 13 and large-pore ceramic foam porous medium 2 are also arranged in sequence, and the porous ceramic foam medium 3 with small pores is close to the premixing chamber 7, and the porous ceramic foam with large pores The medium 2 is far away from the premixing chamber 7, and the ceramic particle bonding plate 13 is arranged between the small-pore ceramic foam porous medium 3 and the large-pore ceramic foam porous medium 2 to connect the two together; in the present embodiment, the The average pore diameter of the small-pore ceramic foam porous medium 3 is 10-20PPI, and the porosity is 75-85%; the average pore diameter of the smaller-cell foam ceramic porous medium 2 is 50-60PPI, and the porosity is 80-85%; The average pore diameter of the ceramic particle bonding plate 13 is 2-5PPI, and the porosity is 20-40%.

在本实施例中,所述的小孔泡沫陶瓷多孔介质3的导热系数小于大孔泡沫陶瓷多孔介质2的导热系数以保证小孔泡沫陶瓷多孔介质3靠近预混室7一端表面的温度低于混合燃气的着火点,避免混合燃气在预混室7内燃烧,可以提高烧嘴的防回火安全性能,避免烧嘴发生回火现象。In this embodiment, the thermal conductivity of the small-pore ceramic foam porous medium 3 is lower than that of the large-pore ceramic foam porous medium 2 to ensure that the temperature of the surface of the small-pore ceramic foam porous medium 3 near the premixing chamber 7 is lower than The ignition point of the mixed gas can avoid the combustion of the mixed gas in the premix chamber 7, which can improve the anti-backfire safety performance of the burner and avoid the backfire phenomenon of the burner.

安装时,首先预埋好螺栓在耐火浇注料14中,燃烧器外壳1通过螺栓固定在耐火浇注料14中,燃烧器外壳1和耐火浇注料14之间用耐高温密封垫15密封。在燃烧器外壳1内依次装入大孔泡沫陶瓷多孔介质2、陶瓷颗粒粘结板13、小孔泡沫陶瓷多孔介质3,燃烧器外壳1再与混合燃气管道12固定连接;燃烧时混合燃气在大孔泡沫陶瓷多孔介质2内稳定的无焰燃烧。During installation, at first pre-embed bolts in the refractory castable 14, the burner housing 1 is fixed in the refractory castable 14 by bolts, and the burner housing 1 and the refractory castable 14 are sealed with a high temperature resistant gasket 15. In the burner shell 1, the large-pore foam ceramic porous medium 2, the ceramic particle bonding plate 13, and the small-pore foam ceramic porous medium 3 are sequentially loaded, and the burner shell 1 is fixedly connected with the mixed gas pipeline 12; Stable flameless combustion in macroporous ceramic foam porous media 2.

Claims (5)

1.一种防回火的预混多孔介质烧嘴,包括燃烧器外壳(1),燃烧器外壳(1)的一端与混合燃气管道(12)相连,所述燃烧器外壳(1)内部空腔中与混合燃气管道(12)相连通的一端为预混室(7),其特征是:所述燃烧器外壳(1)内部空腔中还顺次设有小孔泡沫陶瓷多孔介质(3)、陶瓷颗粒粘结板(13)和大孔泡沫陶瓷多孔介质(2),所述小孔泡沫陶瓷多孔介质(3)靠近预混室(7),所述大孔泡沫陶瓷多孔介质(2)远离预混室(7),所述的陶瓷颗粒粘结板(13)设置在小孔泡沫陶瓷多孔介质(3)与大孔泡沫陶瓷多孔介质(2)之间将两者连为一体。1. A premixed porous media burner for preventing tempering, comprising a burner shell (1), one end of the burner shell (1) is connected to the mixed gas pipeline (12), and the inside of the burner shell (1) is empty One end of the chamber connected to the mixed gas pipeline (12) is a premix chamber (7), which is characterized in that: the internal cavity of the burner casing (1) is also sequentially provided with small-pore foam ceramic porous media (3 ), ceramic particle bonding plate (13) and macroporous ceramic foam porous medium (2), described microporous ceramic foam porous medium (3) is close to premixing chamber (7), and described macroporous ceramic foam porous medium (2 ) away from the pre-mixing chamber (7), the ceramic particle bonding plate (13) is arranged between the small-pore foam ceramic porous medium (3) and the large-pore foam ceramic porous medium (2) to connect the two as a whole. 2.如权利要求1所述的防回火的预混多孔介质烧嘴,其特征是:所述的小孔泡沫陶瓷多孔介质(3)的导热系数小于大孔泡沫陶瓷多孔介质(2)的导热系数。2. The anti-tempering premixed porous medium burner as claimed in claim 1, characterized in that: the thermal conductivity of the small-pore ceramic foam porous medium (3) is less than that of the large-pore ceramic foam porous medium (2) Thermal Conductivity. 3.如权利要求1所述的防回火的预混多孔介质烧嘴,其特征是:所述的小孔泡沫陶瓷多孔介质(3)平均孔径为10~20PPI,孔隙率为75~85%;所述的小于大孔泡沫陶瓷多孔介质(2)平均孔径为50~60PPI,孔隙率为80~85%。3. The anti-tempering premixed porous medium burner according to claim 1, characterized in that: the average pore diameter of the small-pore foamed ceramic porous medium (3) is 10-20PPI, and the porosity is 75-85% ; The average pore diameter of the smaller-than-macropore foam ceramic porous medium (2) is 50-60PPI, and the porosity is 80-85%. 4.如权利要求1所述的防回火的预混多孔介质烧嘴,其特征是:所述的陶瓷颗粒粘结板(13)的平均孔径为2~5PPI,孔隙率为20~40%。4. The anti-tempering premixed porous media burner as claimed in claim 1, characterized in that: the average pore diameter of the ceramic particle bonded plate (13) is 2-5PPI, and the porosity is 20-40% . 5.如权利要求1所述的防回火的预混多孔介质烧嘴,其特征是:所述的混合燃气管道(12)内置有旋流片。5. The anti-tempering premixed porous media burner according to claim 1, characterized in that: said mixed gas pipeline (12) has a built-in swirl plate.
CN2010205421786U 2010-09-26 2010-09-26 Anti-backfire premixing porous medium burner nozzle Expired - Fee Related CN201827891U (en)

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CN102734799A (en) * 2012-07-13 2012-10-17 广东电网公司电力科学研究院 Screening method for manufacturing materials of porous medium burner
CN103953929A (en) * 2014-05-15 2014-07-30 中国计量学院 Hydrogen catalytic burner
CN104566367A (en) * 2014-12-02 2015-04-29 中国矿业大学 Low-concentration coal bed gas or gas combustor and matched system thereof
CN104633657A (en) * 2014-12-09 2015-05-20 沈阳工程学院 Porous media burner with taper type bluff bodies
CN104930513A (en) * 2015-07-02 2015-09-23 周海波 Fuel-gas-catalyzing flameless near-infrared direct heating porous medium combustor
CN108413395A (en) * 2018-05-15 2018-08-17 武汉科技大学 A kind of porous media premix burner
CN112128746A (en) * 2020-08-19 2020-12-25 江苏大学 Novel random accumulation structure wake flow combustor
CN112128751A (en) * 2020-08-19 2020-12-25 江苏大学 A porous medium burner with foam ceramic
CN112856406A (en) * 2021-01-15 2021-05-28 中国科学院广州能源研究所 Multilayer porous medium combustor
CN114623443A (en) * 2022-04-11 2022-06-14 西安交通大学 A segmented porous medium burner and its working method

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CN102734799A (en) * 2012-07-13 2012-10-17 广东电网公司电力科学研究院 Screening method for manufacturing materials of porous medium burner
CN103953929A (en) * 2014-05-15 2014-07-30 中国计量学院 Hydrogen catalytic burner
CN104566367A (en) * 2014-12-02 2015-04-29 中国矿业大学 Low-concentration coal bed gas or gas combustor and matched system thereof
CN104633657A (en) * 2014-12-09 2015-05-20 沈阳工程学院 Porous media burner with taper type bluff bodies
CN104930513A (en) * 2015-07-02 2015-09-23 周海波 Fuel-gas-catalyzing flameless near-infrared direct heating porous medium combustor
CN108413395B (en) * 2018-05-15 2023-11-03 武汉科技大学 Porous medium premixing burner
CN108413395A (en) * 2018-05-15 2018-08-17 武汉科技大学 A kind of porous media premix burner
CN112128746A (en) * 2020-08-19 2020-12-25 江苏大学 Novel random accumulation structure wake flow combustor
CN112128751B (en) * 2020-08-19 2023-02-17 江苏大学 A Porous Media Burner Cooperating with Foam Ceramics
CN112128751A (en) * 2020-08-19 2020-12-25 江苏大学 A porous medium burner with foam ceramic
CN112856406A (en) * 2021-01-15 2021-05-28 中国科学院广州能源研究所 Multilayer porous medium combustor
CN114623443A (en) * 2022-04-11 2022-06-14 西安交通大学 A segmented porous medium burner and its working method
CN114623443B (en) * 2022-04-11 2023-01-03 西安交通大学 Sectional type porous medium burner and working method thereof

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