CN201824511U - Two-color injection molding machine - Google Patents
Two-color injection molding machine Download PDFInfo
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- CN201824511U CN201824511U CN2010205518103U CN201020551810U CN201824511U CN 201824511 U CN201824511 U CN 201824511U CN 2010205518103 U CN2010205518103 U CN 2010205518103U CN 201020551810 U CN201020551810 U CN 201020551810U CN 201824511 U CN201824511 U CN 201824511U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000002347 injection Methods 0.000 claims description 31
- 239000007924 injection Substances 0.000 claims description 31
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000003086 colorant Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/1628—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations
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Abstract
Description
技术领域technical field
本实用新型涉及一种射出成型机,特别是指一种用以制造出具有两种颜色(或材质)的产品的双色射出成型机。 The utility model relates to an injection molding machine, in particular to a two-color injection molding machine used to manufacture products with two colors (or materials). the
背景技术Background technique
双色射出成型(Bi-injection),指的是以两种颜色或材质的塑料,制造出外观上能呈现出双色或双材质的区块效果的产品。 Two-color injection molding (Bi-injection) refers to the use of plastics of two colors or materials to manufacture products that can show a two-color or two-material block effect in appearance. the
一般来说,双色射出成型机具有两个独立的出料单元(分别射出不同颜色或材质的塑料)与两幅模具,所述两幅模具的母模是可活动式地分别连接所述两个出料单元,所述两幅模具的公模便分别固定在可以进行180度往复旋转的一块回转模板的相反两表面上。因此,所述两个母模会与所述两个公模接合,进行一次注料,然后开模,该回转模板旋转180度以变换公模位置,让所述两个母模再次与所述两个公模接合,进行两次注料,开模后再予脱模,便能制得双色或双料的产品。 Generally speaking, a two-color injection molding machine has two independent discharge units (injecting plastics of different colors or materials respectively) and two molds, and the master molds of the two molds are movably connected to the two In the discharging unit, the male molds of the two molds are respectively fixed on the opposite two surfaces of a rotary template that can rotate back and forth through 180 degrees. Therefore, the two female molds will be engaged with the two male molds for one injection, and then the mold will be opened, and the rotary template will be rotated 180 degrees to change the position of the male molds, so that the two female molds will be in contact with the two male molds again. The two male molds are joined, the material is injected twice, and the mold is opened and then demoulded, so that a two-color or double-material product can be produced. the
如上述,在双色射出成型过程中,由于固定在该回转模板上的公模会产生旋转运动,造成与公模配接并用以输送油、水、空气等介质的管线,会随着公模旋转而产生卷曲、扭断、溢出或散落等问题,甚至会影响到成型作业的进行,让业者十分困扰,有鉴于此,本案申请人特别针对双色射出成型机的配接活动式模具的管路,设计出一种能予收纳、防护的结构,以克服此类管路所生问题。 As mentioned above, in the process of two-color injection molding, because the male mold fixed on the rotary template will rotate, the pipelines that are connected with the male mold and used to transport oil, water, air and other media will rotate with the male mold. Problems such as curling, twisting, overflowing or scattering will even affect the molding operation, which makes the industry very troubled. In view of this, the applicant in this case is especially concerned with the pipelines that are connected to the movable mold of the two-color injection molding machine. A structure that can be accommodated and protected is designed to overcome the problems caused by such pipelines. the
实用新型内容Utility model content
本实用新型的目的在于提供一种能有效克服管路随模具移动所致卷曲、扭断、溢出或散落等问题的双色射出成型机。 The purpose of the utility model is to provide a two-color injection molding machine that can effectively overcome the problems of curling, twisting, overflowing or scattering of pipelines caused by the movement of the mold. the
本实用新型的双色射出成型机,包含一座机台、一个第一射出单元、 一个第二射出单元、一个能相对旋转地设置在该机台上且位于该第一射出单元与该第二射出单元间的夹模单元,以及一个管线收纳单元;该第一射出单元具有一块设置在该机台上的第一模壁,及一个设置在该第一模壁的一个壁面的第一母模;该第二射出单元具有一块设置在该机台上且平行面对该第一模壁的第二模壁,及一个设置在该第二模壁的面朝该第一模壁的一个壁面的第二母模;该夹模单元具有一个设置在该机台上的底座、一个能相对旋转地设置在底座上且其一个顶部具有一个置线槽的转盘、一块直立固定在该转盘上且平行面对该第二模壁与该第一模壁的回转车壁、一个设置在该回转车壁的一个壁面且能交替压合该第一母模与该第二母模的第一公模,以及一个设置在该回转车壁的另一个壁面且能交替压合该第二母模与该第一母模的第二公模;该管线收纳单元具有一个设置在该底座的一个底面的封套、一个穿置并固定在该转盘中且能相对转动地穿置在该底座中与该封套中的轴管、一个设置在该封套的一个底面的环座,以及一个设置在该底座的底面且围绕该封套与该环座的收纳架,该轴管的相反两端呈开放状且分别连通该置线槽与该环座的内部。 The two-color injection molding machine of the present utility model comprises a machine table, a first injection unit, a second injection unit, and a machine table which can be relatively rotatably arranged on the machine table and is located between the first injection unit and the second injection unit. The clamping unit between them, and a pipeline storage unit; the first injection unit has a first mold wall arranged on the machine platform, and a first master mold arranged on a wall surface of the first mold wall; the The second injection unit has a second mold wall that is arranged on the machine platform and faces the first mold wall in parallel, and a second mold wall that is arranged on a wall surface of the second mold wall facing the first mold wall. Mother mold; the mold clamping unit has a base set on the machine table, a turntable which can be relatively rotatably set on the base and has a wire groove on its top, and a piece which is fixed upright on the turntable and faces parallel to the The rotary car wall of the second mold wall and the first mold wall, a first male mold that is arranged on a wall surface of the rotary car wall and can alternately press the first female mold and the second female mold, and a The second male mold which is arranged on the other wall surface of the revolving car wall and can alternately press the second female mold and the first female mold; the pipeline storage unit has an envelope arranged on a bottom surface of the base, a through set and fixed in the turntable and relatively rotatable through the shaft tube in the base and the envelope, a ring seat arranged on a bottom surface of the envelope, and a ring seat arranged on the bottom surface of the base and surrounding the envelope With the storage frame of the ring seat, the opposite ends of the shaft tube are open and communicate with the wire slot and the interior of the ring seat respectively. the
本实用新型所述的双色射出成型机,该管线收纳单元的环座具有一个圆形的底盘体、一个设置在该底盘体上且为C形的环本体,以及一个自该环本体的一个顶缘向外延伸且面对该底盘体的相对凸出该环本体的一个外侧部的环唇体,该环唇体连接该封套的底面。 In the two-color injection molding machine described in the utility model, the ring seat of the pipeline storage unit has a circular chassis body, a C-shaped ring body arranged on the chassis body, and a top from the ring body. The edge extends outwards and faces a ring lip of the chassis body that protrudes from an outer side of the ring body, and the ring lip is connected to the bottom surface of the envelope. the
本实用新型所述的双色射出成型机,该管线收纳单元的收纳架具有多根相间隔环绕该封套与该环座且其一个顶端连接该底座的底面的支杆,以及一个位在该环座下方且连接所述支杆的一个底端的载盘。 In the two-color injection molding machine described in the utility model, the storage rack of the pipeline storage unit has a plurality of struts spaced apart around the envelope and the ring seat and one top end of which is connected to the bottom surface of the base, and a support rod located on the ring seat Below and connected to the carrier tray at one bottom end of the pole. the
本实用新型所述的双色射出成型机,该管线收纳单元还具有至少一个其一个顶部连接该底座的底面的管线集中链条。 In the two-color injection molding machine described in the present invention, the pipeline storage unit also has at least one pipeline concentration chain whose top is connected to the bottom surface of the base. the
本实用新型的功效在于,配接于该第一公模与该第二公模的管线,能放置在该置线槽中且穿置在该轴管内,进而穿出该轴管与该封套以另收集,或是穿出该轴管以缠绕在该环座上,配合该收纳架的辅助,使得管线于该夹模单元的旋转过程中,不会产生扭断、溢出、卷曲或散落等 状况。 The effect of the utility model is that the pipeline connected to the first male mold and the second male mold can be placed in the wire slot and inserted into the shaft tube, and then pass through the shaft tube and the envelope to Separately collect, or pass through the shaft tube to be wound on the ring seat, with the assistance of the storage frame, the pipeline will not be twisted, spilled, curled or scattered during the rotation of the clamping unit . the
附图说明Description of drawings
图1是一剖视图,说明本实用新型的双色射出成型机的一优选实施例,是呈开模状态; Fig. 1 is a sectional view illustrating a preferred embodiment of the two-color injection molding machine of the present invention, which is in a mold-opening state;
图2是该优选实施例的一端视图; Fig. 2 is an end view of this preferred embodiment;
图3是一剖视图,说明该优选实施例的一支梁、两制转件、一回转车壁与一管线收纳单元间的结构关系; Fig. 3 is a sectional view illustrating the structural relationship between a beam of the preferred embodiment, two rotating parts, a revolving car wall and a pipeline storage unit;
图4是一剖视图,说明该优选实施例是呈首次合模注塑状态; Fig. 4 is a sectional view, illustrates that this preferred embodiment is the first mold closing injection molding state;
图5是一剖视图,说明该优选实施例是呈两次合模注塑状态。 Fig. 5 is a sectional view illustrating that the preferred embodiment is in a state of double clamping injection molding. the
具体实施方式Detailed ways
以下结合附图及实施例对本实用新型进行详细说明。 The utility model is described in detail below in conjunction with accompanying drawings and embodiments. the
如图1至图3所示,本实用新型的双色射出成型机的该优选实施例,该双色射出成型包含一座机台1、一个固定在该机台1的一侧的第一射出单元2、一个能相对平移地设置在该机台1的另一侧的第二射出单元3、一个能相对平移地设置在该机台1上且位在该第一射出单元2与该第二射出单元3间的夹模单元4、一个用以使该第二射出单元3与该夹模单元4稳定平移的导移单元5、一个用以驱使该第二射出单元3与该夹模单元4相对该机台1移动的驱动单元6,以及一个用以收纳保护配接该夹模单元4的管线的管线收纳单元7。 As shown in Figures 1 to 3, the preferred embodiment of the two-color injection molding machine of the present invention, the two-color injection molding includes a machine 1, a first injection unit 2 fixed on one side of the machine 1, A
该第一射出单元2具有一块直立固设在该机台1上的第一模壁21、一个设置在该第一模壁21的一个壁面的第一母模22,以及一个贯穿该第一模壁21的相反两个壁面且能灌料入该第一母模22中的第一水平料管23。 The first injection unit 2 has a
该第二射出单元3具有一块能平移地直立设置在该机台1上且平行面对该第一模壁21的第二模壁31、一个设置在该第二模壁31的面朝该第一模壁21的一壁面的第二母模32,以及一个贯穿该第二模壁31的相反两个壁面且能灌料入该第二母模32中的第二水平料管33。本实施例 中,该第一水平料管23与该第二水平料管33能分别提供不同颜色的塑料。 The
该夹模单元4具有一个能相对平移地设置在该机台1上的底座41、一个能相对转动地设置在该底座41的一个顶面上的转盘42、一块平行面对该第二模壁31与该第一模壁21且其一个底面固接该转盘42的回转车壁43、一个设置在该回转车壁43的一个壁面且能交替压合该第一母模22与该第二母模32的第一公模44,以及一个设置在该回转车壁43的另一个壁面且能交替压合该第二母模32与该第一母模22的第二公模45。 The
其中,该转盘41的一个顶部具有一个呈十字型的置线槽47,该回转车壁43的一个顶部具有两个相间隔且朝下凹陷的凸伸槽46,该回转车壁43能在某一定点相对该机台1往复旋转180度,另能相对该机台1左右平移。 Wherein, a top of the
如图1与图4所示,该夹模单元4能相对该机台1在一开模位置与一合模位置间平移。在该夹模单元4右移至该合模位置(见图4)并压合该第一射出单元2时,该第二射出单元3也会右移以压合该夹模单元4,此时该夹模单元4夹压在该第二射出单元3与该第一射出单元2间,使该第一公模44与该第一母模22接合,该第二公模45与该第二母模32接合;接着,该夹模单元4从该合模位置左移复位至该开模位置(见图1)并脱离该第一射出单元2时,该第二射出单元3也会左移并脱离该夹模单元4,特别是,该回转车壁43在平移过程中是无法相对该机台1旋转的,以能确保该回转车壁43稳定平移而不偏转,而只有在此开模位置处,才能控制该回转车壁43相对该机台1旋转180度,使该第一公模44与该第二公模45的位置左右对调。 As shown in FIGS. 1 and 4 , the
如图1至图3所示,该导移单元5具有一根枢设在该回转车壁43的一个顶面的支梁51、两根呈水平平行的上导柱52、两根呈水平平行的下导柱53,以及两个相间隔地直向贯穿设置在该支梁51中的制转件54。所述两根上导柱52贯穿该第二模壁31的一个顶部的相反两侧、该支梁51的相反两侧,以及该第一模壁21的一个顶部的相反两侧,而所述两根下导柱53贯穿该第二模壁31的一个底部的相反两侧,以及该第一模壁 21的一个底部的相反两侧,用以,该第二射出单元3与该夹模单元4能在所述两根上导柱52与所述两根下导柱53的导引下稳定地往复平移。 As shown in Figures 1 to 3, the
再者,该支梁51的一个底部具有两个相间隔且向上凹陷的缩移槽55,所述两个缩移槽55分别对接连通该回转车壁43的所述两个凸伸槽46。而每一制转件54具有一个穿置在该支梁51中且其一个底端穿入其中一个缩移槽55内的直向式推压缸体56,以及一个固定在该直向式推压缸体56的底端且能在该缩移槽55与该凸伸槽46间往复上下移动的定位块体57。当该夹模单元4位在该开模位置时,该直向式推压缸体56将该定位块体57向上拉移至该缩移槽55中,该回转车壁43便能相对该支梁51旋转180度,而当夹模单元4位在该合模位置或在平移过程中,该直向式推压缸体56则将该定位块体57(见图3的假想线所示)向下推压至该凸伸槽46内,该回转车壁43便受制而无法相对该支梁51旋转。本实施例中,所述两个直向式推压缸体56为气压缸,也可以是液压缸。 Furthermore, a bottom of the support beam 51 has two spaced apart and upwardly recessed shrinkage grooves 55 , and the two shrinkage grooves 55 are respectively connected to the two protruding grooves 46 of the revolving vehicle wall 43 . And each stopper 54 has a straight type pushing cylinder 56 that is inserted in the support beam 51 and a bottom end of which penetrates in one of the shrinkage grooves 55, and a straight type push cylinder body 56 fixed on the straight type push cylinder 56. A positioning block 57 that presses the bottom end of the cylinder body 56 and can reciprocate up and down between the retraction groove 55 and the protruding groove 46 . When the
该驱动单元6具有六个上下间隔平行且进行同向直线运动的水平式推压缸61,以及一个设置在该转盘42的底面下且用以驱使该转盘42相对该底座41往复旋转180度的传动马达62,所述六个水平式推压缸61的丨个杆端分别连接该支梁51的一个顶面的相反两侧、该底座41的相反两侧,以及该第二模壁31的二斜对角的旁侧,用以能驱使该第二射出单元3与该夹模单元4相对该机台1左右平移。本实施例中,所述六个水平式推压缸61是气压缸,也可以是液压缸。 The
如图1、图4与图5所示,在利用该双色射出成型机制造双色产品的过程中,于首次合模注塑时(见图4),可以先使该第一公模44、该第二公模45分别接合该第一母模22与该第二母模32,让该第一水平料管23、该第二水平料管33分别灌料入该第一公模44与该第二公模45中,然后进行首次开模(见图1),使该第一公模44与该第一母模22分离,该第二公模45与该第二母模32分离,并于该夹模单元4移至该开模位置后,解除所述两个制转件54对该回转车壁43的制转作用,让该传动马达62带动该转盘42旋转180度,同时连动该回转车壁43相对该支梁5旋转180度,以对调该第一公模44与该第二公模45的位置,接续进行 两次合模注塑(见图5),该第一公模44、第二公模45会分别接合该第二母模32与该第一母模22,该第一水平料管23、该第二水平料管33分别灌料入该第二公模45与该第一公模44中,再进行两次开模,使该第一公模44与该第二母模32分离,该第二公模45与该第一母模22分离,最后脱模取出所制得双色成品。 As shown in Fig. 1, Fig. 4 and Fig. 5, in the process of using the two-color injection molding machine to manufacture two-color products, the first
另外,如图1与图3所示,该管线收纳单元7具有一个锁设在该底座41的一个底面的封套75、一个穿置在该转盘42、该底座41与该封套75中且能从动于该转盘42而相对该底座41与该封套75旋转的轴管71、一个锁固在该封套75的一个底面的环座72、一个锁固在该底座41的底面且围绕该封套75与该环座72的收纳架73,以及两个相间隔且其一个顶部固接该底座41的底面的中空弯弧状的管线集中链条74。 In addition, as shown in FIG. 1 and FIG. 3 , the pipeline storage unit 7 has a cover 75 locked on a bottom surface of the
其中,该轴管71的相反两端呈开放且分别连通该转盘42的置线槽47与该环座72内部。该环座72具有一个圆形的底盘体721、一个设置在该底盘体721上且能供管线旋绕的C形的环本体722,以及一个自该环本体722的一个顶缘向外延伸且面对该底盘体721的相对凸出该环本体722的一个外侧部724的环唇体723,该环唇体723是锁固在该封套75的底面。该收纳架73具有四根相间隔环绕该封套75与该环座72且其一个顶端锁接该底座41的底面的支杆731,以及一个位在该环座72下方且固接所述支杆731的一个底端的载盘732。 Wherein, opposite ends of the shaft tube 71 are open and communicate with the
主要是,用以提供该第一公模44与该第二公模45的油、空气或水等介质,而配接于该第一公模44与该第二公模45的管线,如水管、油管、气管、电线管等,可以放置在该转盘42的置线槽47中并穿置于该轴管71内,其中,低温、高压状态的部分管线(在本实施例,共有4条水管、3条油管与1条气管),或是一般温度、压力状态的管线,会穿出该轴管71的管壁的下半部与该封套75的周壁,并进入所述管线集中链条74中,至于,其它能耐高温高压的管线(在本实施例,共有4条急冷急热水管、2条高压气辅管与1条电线管),则可以穿出该轴管71的底端与该环本体722的缺口,进而旋绕在该环本体722上。用以,在该夹模单元4相对该机台1旋转作动时,所述管线便得以配合旋转,而不会 产生卷曲、溢出或扭断等状况,配合该收纳架73的设计,还可以防止管线脱出并散落于地,再者,所述管线集中链条74能够将从该封套75、该环座72与该收纳架73等向外延伸出的管线长度,或是该传动马达62的电线予以集中管理,确保在该夹模单元4相对该机台平移时,所述管线不会散开。 Mainly, it is used to provide media such as oil, air or water for the first
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102954393A (en) * | 2011-08-24 | 2013-03-06 | 冠捷投资有限公司 | Backlight module |
CN103128930A (en) * | 2011-11-28 | 2013-06-05 | 马斯特模具(昆山)有限公司 | Hot runner integral hoisting system |
CN103302821A (en) * | 2012-03-09 | 2013-09-18 | 住友重机械工业株式会社 | Injection modeling machine |
CN110653990A (en) * | 2018-12-24 | 2020-01-07 | 上海紫丹食品包装印刷有限公司 | Injection molding machine and injection molding process |
-
2010
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102954393A (en) * | 2011-08-24 | 2013-03-06 | 冠捷投资有限公司 | Backlight module |
CN103128930A (en) * | 2011-11-28 | 2013-06-05 | 马斯特模具(昆山)有限公司 | Hot runner integral hoisting system |
CN103302821A (en) * | 2012-03-09 | 2013-09-18 | 住友重机械工业株式会社 | Injection modeling machine |
CN103302821B (en) * | 2012-03-09 | 2015-09-30 | 住友重机械工业株式会社 | Injection machine |
CN110653990A (en) * | 2018-12-24 | 2020-01-07 | 上海紫丹食品包装印刷有限公司 | Injection molding machine and injection molding process |
CN110653990B (en) * | 2018-12-24 | 2024-04-02 | 上海紫丹食品包装印刷有限公司 | Injection molding machine and injection molding process |
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