CN201811716U - Detection equipment of ceramic plate - Google Patents
Detection equipment of ceramic plate Download PDFInfo
- Publication number
- CN201811716U CN201811716U CN2010205170133U CN201020517013U CN201811716U CN 201811716 U CN201811716 U CN 201811716U CN 2010205170133 U CN2010205170133 U CN 2010205170133U CN 201020517013 U CN201020517013 U CN 201020517013U CN 201811716 U CN201811716 U CN 201811716U
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- conveying mechanism
- ceramic wafer
- linear laser
- checkout equipment
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Abstract
The utility model relates to detection equipment of a ceramic plate, which not only can quickly and accurately detect the technical parameters of the ceramic plate to be detected but also can carry out marking treatment on the ceramic plate according to a detection result. The detection equipment of the ceramic plate comprises a conveying mechanism and a bracket, wherein the arranged conveying mechanism is positioned in the bracket, the four sides of the bracket positioned above the conveying mechanism are respectively provided with a linear laser transmitter, the angles of the linear laser transmitters are adjustable, and linear laser rays which are slantways transmitted by the linear laser transmitters from top to bottom form a rectangular linear laser frame on a conveying face of the conveying mechanism; and the bracket and the four corners of the upper part of an intersection part of the conveying mechanism are respectively provided with an ultrahigh-resolution industrial camera, and the signal output ends of the ultrahigh-resolution industrial cameras are connected with the signal input end of a computer. The utility model has the following advantages that: (1) the detection process is simple and quick, the detection is accurate, and the detection efficiency is high; and (2) the utility model has simple structure, has the function of identifying marks automatically and prevents a manual sorting error effectively.
Description
Technical field
The utility model relates to a kind ofly can either accurate detection go out tested ceramic wafer technical parameter, can carry out the ceramic wafer checkout equipment that mark is handled to ceramic wafer according to testing result again, belongs to ceramic wafer checkout equipment manufacturing technology field.
Background technology
CN101169452A, name are called " ceramic tile quality detection method and equipment ".It comprises conveying device, data collector, data transmission dress, pause device and the data processing equipment that is arranged on the frame, the pause device is made up of preceding floater guide block detent mechanism, back floater guide block detent mechanism, centering body, dome brick mechanism, upper limit mechanism, optoelectronic switch support, and the pause device is the gauge tap that sensor is controlled or manually controlled or the programmed control conveying device is moved; The detector of data collector is installed on the detector frame, and the both sides of detector are provided with the power supply tube respectively.Its testing process is: measured object is transported on the detection position of checkout equipment, the pause device starts floater guide block mechanism and earlier measured object is blocked, centering body is located measured object centering, lifting table rises the measured object ceramic tile and moves to the position that limit for height mechanism sets, with measured object pause carrying out data acquisition, after image data finishes, blocking mechanism is removed and is blocked measured object, general who has surrendered's measured object is put back into and is transported to later process on the conveying device under the lifting table, and data transmission device is handled the data delivery that collects and the display process result to data processing equipment.Its weak point: 1, testing process complexity, efficient is lower; 2, detection method is advanced inadequately, make detect stable inadequately and accurately; 3, detect good product needed manual sort, increased manpower; 4, complex structure, the manufacturing cost height, and break down easily.
The utility model content
Purpose of design: avoid the weak point in the background technology, it is simple, accurate, quick, efficient to design a kind of testing process, and can carry out the ceramic wafer checkout equipment that mark is handled to the ceramic wafer product according to testing result.
Design proposal: to achieve these goals.1, the centre of ladder frame cross bar is provided with the design of generating laser, is one of technical characterictic of the present utility model.The purpose of doing like this is: because generating laser can go out laser in the edge illumination of tested ceramic wafer, if ceramic wafer is smooth, laser rays will be straight, if the not straight problems such as certain angularity or scarce limit, unfilled corner, drum limit that exist with regard to the explanation ceramic wafer of laser.2, the design of backlight luminous board is two of a technical characterictic of the present utility model.The purpose of doing like this is: by the irradiation of backlight luminous board to the ceramic wafer edge, can demonstrate the edge contour of ceramic wafer, finally handle drawing the length at ceramic wafer edge and the angle between the adjacent side by analytical calculation.3, prismatoid upper end camera installing plate is provided with the design of industrial camera, is three of technical characterictic of the present utility model.The purpose of doing like this is: the image taking storage of ceramic wafer can be transferred to computer system with image then automatically by industrial camera, by computer system image be carried out analyzing and processing.4, the design of carriage one side marking pen is four of a technical characterictic of the present utility model.The purpose of doing like this is: because marking pen divides the marking pen of two kinds of different colours, the ceramic wafer that detection is finished, according to the data that analytical calculation draws ceramic wafer is carried out mark, the color line of up-to-standard a kind of appointment of mark, the color line of the another kind of appointment of underproof mark has so just made things convenient for the classification of product quality.5, the design of test side detection probe and mark end detection probe is five of a technical characterictic of the present utility model.The purpose of doing like this is: the detection by test side detection probe and mark end detection probe can position tested ceramic wafer, and servomotor stops operating, and makes tested ceramic wafer stop motion, and respectively tested ceramic wafer is detected and marking operation.6, the outside of conveying belt is provided with the design of backplate, is six of technical characterictic of the present utility model.The purpose of doing like this is: backplate can prevent that tested ceramic wafer from dropping in the process of carrying, and has certain guide effect.7, the first half of prismatoid is coated with the design of case, is seven of technical characterictic of the present utility model.The purpose of doing like this is: because case enveloped the test section, can prevent that therefore dust from falling on the backlight luminous board, avoid light-source brightness to be affected, guarantee the accuracy of testing result.8, the left and right sides, top of case is provided with the design of exhaust fan, is eight of technical characterictic of the present utility model.The purpose of doing like this is: can produce certain heat during owing to backlight luminous board work, the hot-fluid that produces can influence the exposure pathways of laser, thereby influence the accuracy of testing result, heat discharge can be gone out, guaranteed the accuracy of testing result by exhaust fan.
Technical scheme: ceramic wafer checkout equipment, it comprises conveying mechanism and support, the described conveying mechanism that is provided with is positioned at support, four limits that are positioned at conveying mechanism top support are respectively equipped with linear laser transmitter and adjustable angle, and the linear laser line of linear laser transmitter oblique fire from top to bottom forms rectangle linear laser frame on the conveyor surface of conveying mechanism; The cantilever tip installing plate is provided with four ultrahigh resolution industrial cameras and over against four jiaos of tested ceramic wafers, ultrahigh resolution industrial camera signal output part is connected with the Computer signal input end.
The utility model is compared with background technology, and the one, testing process is simple and direct, detects accurately, and detection efficiency is efficient; The 2nd, simple in structure, have the function of automatic identification marking, prevent that effectively artificial go-on-go from makeing mistakes.
Description of drawings
Fig. 1 is the main TV structure figure of ceramic wafer checkout equipment.
Fig. 2 is the sectional structure chart at B-B place among Fig. 1.
Fig. 3 is the sectional structure chart at A-A place among Fig. 1.
Embodiment:
Embodiment 1: with reference to accompanying drawing 1～3.A kind of ceramic wafer checkout equipment, it comprises conveying mechanism 1 and support 16, the described conveying mechanism 1 that is provided with is positioned at support 16, four limits that are positioned at conveying mechanism 1 top support 16 are respectively equipped with linear laser transmitter 7 and adjustable angle, and the linear laser line of linear laser transmitter 7 oblique fire from top to bottom forms rectangle linear laser frame on the conveyor surface of conveying mechanism; Four jiaos of support 16 and conveying mechanism 1 cross-shaped portion top are respectively equipped with ultrahigh resolution industrial camera 18, and ultrahigh resolution industrial camera 18 signal output parts are connected with computing machine 2 signal input parts.
Described support 16 up-small and down-big prismatoids, institute's support 16 inner zones that constitute with conveying mechanism 1 crossing place are surveyed area.Be provided with 25, four cross bars of four cross bars 25 at the detection position of prismatoid and form a square, the centre of every cross bar 25 is provided with generating laser 7, and the angle of generating laser 7 can be regulated.
On four angles below the square that four cross bars 25 are formed, be provided with the area of the shared area of 22, four backlight luminous boards of four backlight luminous boards 22 greater than detected ceramic wafer; The prismatoid upper end is provided with camera installing plate 9, and corresponding backlight luminous board 22 is provided with four ultrahigh resolution industrial cameras 18 on the camera installing plate 9; Described ultrahigh resolution industrial camera 18 belows are respectively equipped with backlight luminous board 22 on four angles, and detection probe 24 is positioned at backlight luminous board 22 1 sides.
Described conveying mechanism 1 output terminal one side is provided with two groups of cylinders 5 and 26, and every group of cylinder 5 is different with the color of the intrinsic marking pen 20 of 26 piston rod and two marking pens.That is to say, conveying mechanism 1 one sides are provided with two cylinders 5 and 26, all be connected with a marking pen 20 on two cylinders 5 and 26 the piston rod, 20 fens two kinds of different colors of marking pen draw the mark of different colours respectively to up-to-standard product and underproof product; The left side of mark assembly 5 is provided with mark end detection probe 4.
The first half of described prismatoid is coated with case 10, and the front and back of case 10 are provided with door 11, and the left and right sides, top of case 10 is provided with exhaust fan 8.
Conveying mechanism 1 is made up of servomotor 21, rotating shaft 27, two groups of rollers 3 and two conveying belt 23, the outside of the conveying belt 23 in the conveying mechanism 1 is provided with backplate 14, backplate 14 is connected on the connecting shaft 19, connecting shaft 19 is fixedly mounted on the backplate support column 13, and backplate support column 13 is fixedly mounted on mechanism's cross bar 15.
The shared area of described four backlight luminous boards 22 is greater than the area of detected ceramic wafer.
One side of conveying mechanism 1 is provided with pilot lamp 6, one sides and is provided with control knob box 12, and the below of conveying mechanism 1 is provided with panel box 17; The information of Equipment Inspection is by computing machine 2 and detection head is gathered and analytical calculation; The manufacture craft of above-mentioned each parts and installation method all adopt existing feasible technology.
Embodiment 2: on the basis of embodiment 1, a kind of ceramic wafer detection method, (1) optical detection that is positioned at streamline one side pops one's head in 24, after detecting the ceramic wafer arrival, stop to carry by controller instruction conveying mechanism, the shared area of four backlight luminous boards 22 is greater than the area of detected ceramic wafer, so the illumination of locating four backlight luminous boards, 22 projections under the ceramic wafer is mapped to the ceramic wafer edge, the profile that manifests ceramic wafer, the ceramic wafer that four ultrahigh resolution industrial cameras 18 directly over be arranged in this moment set off flicker free planar backlight source is immediately taken pictures and is inputed to computing machine and deposits figure, after quick graph image analytical calculation is handled through computer software, draw the angle of the ceramic wafer four limit length of sides and formation; (2) be positioned at the linear laser line oblique fire ceramic plate edge that four linear laser transmitters 7 of ceramic wafer oblique upper are launched, four ultrahigh resolution industrial cameras 18 are taken pictures and are input in the computing machine once more and the standard picture of built-in computer compares, calculate the ceramic plate angularity, whether draw has the edge to lack drum corner phenomenon, and the marking pen by on two groups of cylinders 5 and 26 marks qualified and underproof product respectively.
When test side detection probe 24 detects ceramic wafer, stop operating by controller instruction servomotor 21, this moment, four backlight luminous boards 22 were on four corners of ceramic wafer, part backlight luminous board 22 is sheltered from by ceramic wafer, the profile of ceramic wafer is revealed, four linear laser transmitter 7 emitted laser line oblique fires are at the edge of ceramic wafer, wherein the linear laser transmitter 7 emitted laser lines of left side and front end are radiated at the right side edge and the back edge of ceramic wafer respectively, and the linear laser transmitter 7 emitted laser lines of right side and rear end are radiated at the left side and the front edge of ceramic wafer respectively, if ceramic wafer is smooth, laser rays will be straight; If ceramic wafer out-of-flatness, laser rays will produce bending, and four high resolution industrial cameras 18 that are positioned at prismatoid 16 upper end are taken pictures ceramic wafer and are transferred to computing machine and deposit figure, and and the standard picture of calculation machine 2 internal memories compares, analyze, after Image Information Processing is finished, computing machine is by 21 work of controller instruction servomotor, ceramic wafer moves forward, when detection probe 4 detects ceramic wafer, servomotor stops operating again, marking pen 20 on this moment two groups of cylinders 5 carries out marking according to measured result to ceramic wafer, if certified products are then drawn the line of certain designated color, if be non-certified products then draw the line of another kind of designated color, servomotor remained in operation after line was finished, operating personnel take off ceramic wafer, and equipment continues to detect other ceramic wafers.
It will be appreciated that: though the foregoing description has been done more detailed description to mentality of designing of the present utility model, but mentality of designing of the present utility model is not limited only to foregoing description, any combination, increase or modification that does not exceed the utility model mentality of designing all falls in the technical scope of the present utility model.
Claims (8)
1. ceramic wafer checkout equipment, it comprises conveying mechanism (1) and support (16), it is characterized in that: the described conveying mechanism (1) that is provided with is positioned at support (16), four limits that are positioned at conveying mechanism (1) top support (16) are respectively equipped with linear laser transmitter (7) and adjustable angle, the linear laser line of linear laser transmitter (7) oblique fire from top to bottom forms rectangle linear laser frame on the conveyor surface of conveying mechanism, support (16) top installing plate (9) is provided with four ultrahigh resolution industrial cameras (18) and over against four jiaos of tested ceramic wafers, ultrahigh resolution industrial camera (18) signal output part is connected with computing machine (2) signal input part.
2. ceramic wafer checkout equipment according to claim 1 is characterized in that: the inner zone that constitutes with the crossing place of conveying mechanism (1) of institute's support (16) is a surveyed area.
3. ceramic wafer checkout equipment according to claim 1 is characterized in that: described ultrahigh resolution industrial camera (18) below is respectively equipped with backlight luminous board (22) on four angles, and detection probe (24) is positioned at backlight luminous board (22) one sides.
4. ceramic wafer checkout equipment according to claim 1 is characterized in that: described conveying mechanism (1) output terminal one side is provided with two groups of cylinders (5), the color difference of the intrinsic marking pen of the piston rod of every group of cylinder (5) (20) and two marking pens.
5. ceramic wafer checkout equipment according to claim 1 is characterized in that: the up-small and down-big prismatoid of described support (16).
6. ceramic wafer checkout equipment according to claim 1 is characterized in that: the first half of described prismatoid is coated with case (10), and the front and back of case (10) are provided with door (11), and the left and right sides, top of case (10) is provided with exhaust fan (8).
7. ceramic wafer checkout equipment according to claim 1, it is characterized in that: the outside of the conveying belt (23) in the described conveying mechanism (1) is provided with backplate (14), backplate (14) is connected on the connecting shaft (19), connecting shaft (19) is fixedly mounted on the backplate support column (13), and backplate support column (13) is fixedly mounted on mechanism's cross bar (15).
8. ceramic wafer checkout equipment according to claim 1 is characterized in that: the shared area of described four backlight luminous boards (22) is greater than the area of detected ceramic wafer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205170133U CN201811716U (en) | 2010-08-31 | 2010-08-31 | Detection equipment of ceramic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205170133U CN201811716U (en) | 2010-08-31 | 2010-08-31 | Detection equipment of ceramic plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201811716U true CN201811716U (en) | 2011-04-27 |
Family
ID=43894655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205170133U Expired - Fee Related CN201811716U (en) | 2010-08-31 | 2010-08-31 | Detection equipment of ceramic plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201811716U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN102937422A (en) * | 2012-10-30 | 2013-02-20 | 中广核太阳能开发有限公司 | Surface type detection equipment and method of solar light collecting mirror surface |
| CN103048048A (en) * | 2012-12-12 | 2013-04-17 | 杭州三速科技有限公司 | Detection device and detection method for ceramic tile color difference |
| CN107443545A (en) * | 2017-09-19 | 2017-12-08 | 北京星航机电装备有限公司 | A kind of concrete prefabricated sheet material production line location equipment |
| CN109916298A (en) * | 2019-03-08 | 2019-06-21 | 广州佳昕机电科技有限公司 | A plate detection device |
-
2010
- 2010-08-31 CN CN2010205170133U patent/CN201811716U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN102937422A (en) * | 2012-10-30 | 2013-02-20 | 中广核太阳能开发有限公司 | Surface type detection equipment and method of solar light collecting mirror surface |
| CN103048048A (en) * | 2012-12-12 | 2013-04-17 | 杭州三速科技有限公司 | Detection device and detection method for ceramic tile color difference |
| CN103048048B (en) * | 2012-12-12 | 2015-05-27 | 杭州联鹰科技有限公司 | Detection device and detection method for ceramic tile color difference |
| CN107443545A (en) * | 2017-09-19 | 2017-12-08 | 北京星航机电装备有限公司 | A kind of concrete prefabricated sheet material production line location equipment |
| CN107443545B (en) * | 2017-09-19 | 2020-06-30 | 北京星航机电装备有限公司 | Positioning equipment for concrete precast slab production line |
| CN109916298A (en) * | 2019-03-08 | 2019-06-21 | 广州佳昕机电科技有限公司 | A plate detection device |
| CN109916298B (en) * | 2019-03-08 | 2025-03-11 | 广州佳昕机电科技有限公司 | Plate detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110427 Termination date: 20130831 |