CN201795493U - Garbage gasifier - Google Patents
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- CN201795493U CN201795493U CN2010202682464U CN201020268246U CN201795493U CN 201795493 U CN201795493 U CN 201795493U CN 2010202682464 U CN2010202682464 U CN 2010202682464U CN 201020268246 U CN201020268246 U CN 201020268246U CN 201795493 U CN201795493 U CN 201795493U
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Abstract
Description
技术领域technical field
本实用新型属于垃圾焚烧技术领域,具体涉及一种垃圾气化炉。The utility model belongs to the technical field of garbage incineration, in particular to a garbage gasifier.
背景技术Background technique
从我国现有垃圾焚烧技术的运用情况来看,主要存在以下几个方面的问题:我国生活垃圾中主要成分是未经过分选的厨余类垃圾,同时由于厨余类垃圾恶臭严重,再次分选的难度较大;且垃圾热值季节性的变化幅度较大和垃圾的含水量较高。Judging from the application of the existing waste incineration technology in my country, there are mainly the following problems: the main component of domestic waste in my country is unsorted kitchen waste, and at the same time, due to the serious stench of kitchen waste, it is difficult to sort it again The selection is more difficult; and the seasonal variation of the calorific value of the garbage is larger and the moisture content of the garbage is higher.
因生活垃圾主要为厨余类垃圾,而塑料、废纸等高热值垃圾较少,故我国生活垃圾的热值较低,难以适应从国外引进的工作温度较高的焚烧炉,而为了保证焚烧炉能够稳定顺利的工作,因此需要向焚烧炉中添加较多的燃料,造成了燃料的浪费;而我国自行研究开发出的焚烧炉种类虽然较多,且其中也有部分类型适宜焚烧处理我国垃圾,但其焚烧温度较低,如多数焚烧炉只能达到600~800℃的焚烧温度,由于处于此温度区段的垃圾燃烧将产生大量的二恶英和呋喃,同时气体燃烧不完全,焚烧烟气中含有大量的有机物,因此对大气环境造成的污染较为严重。Because domestic waste is mainly kitchen waste, and plastic, waste paper and other high calorific value waste is less, the calorific value of domestic waste in our country is low, and it is difficult to adapt to the incinerator with higher working temperature imported from abroad. In order to ensure the incineration The incinerator can work stably and smoothly, so it is necessary to add more fuel to the incinerator, resulting in a waste of fuel; and although there are many types of incinerators developed by our country, and some of them are suitable for incineration of garbage in our country, However, its incineration temperature is relatively low. For example, most incinerators can only reach the incineration temperature of 600-800 ° C. Because the waste in this temperature range will produce a large amount of dioxins and furans, and the gas will not be completely burned. Contains a large amount of organic matter, so the pollution to the atmospheric environment is relatively serious.
同时也正因为我国生活垃圾的热值较低,因此我国生活垃圾不能放入水泥窑直接焚烧,严重地妨碍了垃圾的再循环利用。At the same time, because of the low calorific value of domestic waste in our country, domestic waste in our country cannot be put into cement kilns for direct incineration, which seriously hinders the recycling of waste.
发明内容Contents of the invention
本实用新型的目的是提供一种垃圾气化炉,其结构简单且适宜于燃烧处理我国生活垃圾。The purpose of the utility model is to provide a garbage gasifier, which has a simple structure and is suitable for burning domestic garbage in my country.
为实现上述目的,本实用新型采用了以下技术方案:一种垃圾气化炉,本垃圾气化炉包括筒状的壳体,壳体的上侧分设有物料投入口和烟气出口,壳体的下侧设置有排渣口,壳体的中下部装填有流化砂,散气管自壳体的外侧穿入壳体的内侧并埋设在流化砂中,散气管位于壳体外侧的进气端与热风炉相连,散气管位于壳体内侧的管身上设置有散气孔,热风炉与散气管配合使得流化砂处于静止沉积状态或沸腾流化状态。In order to achieve the above purpose, the utility model adopts the following technical solutions: a garbage gasification furnace, the garbage gasification furnace includes a cylindrical shell, the upper side of the shell is respectively provided with a material input port and a flue gas outlet, and the shell There is a slag outlet on the lower side of the shell, and the middle and lower part of the shell is filled with fluidized sand. The end is connected with the hot blast stove, and the air diffuser pipe is located on the inner side of the shell. There are air diffuser holes on the tube body. The hot blast stove and the air diffuser pipe cooperate to make the fluidized sand be in a static deposition state or a boiling fluidized state.
本实用新型的技术效果在于:在基于我国生活垃圾不进行深度分选、热值不高的情况下,采用气化炉装置中的流化砂沸腾气化垃圾,由于气化垃圾需要的温度比现有焚烧炉的工作温度低很多,因此本实用新型既能较为容易地进行垃圾预处理,焚烧并气化垃圾,防止了垃圾的恶臭扩散,减少了焚烧气化垃圾后的排渣、运渣工作量,也为其他焚烧炉或水泥窑提供了可燃性气源,有利于垃圾焚烧的后续处理。The technical effect of the utility model lies in: under the condition that domestic waste in our country does not undergo deep sorting and the calorific value is not high, the fluidized sand in the gasification furnace device is used to boil and gasify the waste. The working temperature of existing incinerators is much lower, so the utility model can easily carry out garbage pretreatment, incinerate and gasify garbage, prevent the stench of garbage from spreading, and reduce slag discharge and slag transportation after incineration and gasification of garbage It also provides a combustible gas source for other incinerators or cement kilns, which is beneficial to the subsequent treatment of waste incineration.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3是散气管的排布示意图。Figure 3 is a schematic diagram of the arrangement of the diffuser tubes.
具体实施方式Detailed ways
如图1所示,一种垃圾气化炉,本垃圾气化炉包括筒状的壳体10,壳体10的上侧分设有物料投入口11和烟气出口12,壳体10的下侧设置有排渣口13,壳体10的中下部装填有流化砂,散气管20自壳体10的外侧穿入壳体10的内侧并埋设在流化砂中,散气管20位于壳体外侧的进气端与热风炉相连,散气管20位于壳体内侧的管身上设置有散气孔,热风炉与散气管20配合使得流化砂处于静止沉积状态或沸腾流化状态。As shown in Figure 1, a garbage gasifier, the garbage gasifier includes a
开始工作时热风炉通过散气管20向壳体10中鼓入500℃的热风,热风通过散气管20上的散气孔排出,自散气孔排出的热风使得埋设在散气管20上侧的流化砂由原来的静止沉积状态转化为沸腾流化状态,流化砂的温度上升并与自物料投入口11投入壳体内的垃圾充分混合,垃圾瞬时间被引燃并继续燃烧气化,燃烧生成的具有较高温度的烟气自壳体上侧的烟气出口12进入到下游设备;当投入壳体10内侧的破碎垃圾已经稳定燃烧时,热风炉不再继续提供热风,而只需要向壳体10中鼓入常温空气即可;垃圾中含有的铁分、铝分以及瓦砾等不燃物从壳体10下部的排渣口13和流化砂一起排出。When starting to work, the hot blast stove blows hot air at 500°C into the
本实用新型中的流化砂为石英砂,所述的物料投入口11也即垃圾投入口。The fluidized sand in the utility model is quartz sand, and the described material input port 11 is also the garbage input port.
如图1、2所示,所述的壳体10自外向内由钢板101、隔火层102和耐火层103组成,钢板101起承载作用,隔火层102和耐火层103用于耐受高温,以保持气化炉内的高温和防止壳体10被烧损。隔火层102和耐火层103选用的隔火材料和耐火材料可参考现有技术。As shown in Figures 1 and 2, the
为保证气化炉运行的安全稳定,所述的壳体10在烟气出口12处设置有泄压阀,当投入的垃圾中混有爆炸性物质或因操作失误等引起气化炉内的异常高压时,泄压阀将自动且迅速的将炉内压力向大气释放以达到减压效果并保护气化炉不受损伤。In order to ensure the safe and stable operation of the gasifier, the
作为本实用新型的优选方案,如图1、2所示,所述的壳体10呈长筒状,且壳体10分为互相连通的上下两段,下段壳体的横截面形状为圆形,上段壳体的横截面形状为半圆形或弓形,所述下段壳体与上段壳体的圆形外侧面位于同一圆周面上,下段壳体与上段壳体相交处的旁侧设有凸台14,所述的物料投入口11设置在凸台14处,烟气出口12设置在上段壳体的顶部,流化砂和散气管20均设置在下段壳体中,所述的凸台14的位置高于流化砂处于沸腾流化状态时的砂层的最顶端。As a preferred solution of the present utility model, as shown in Figures 1 and 2, the
所述的下段壳体的横截面也即垂直于下段壳体中轴线方向的截面,由于流化砂分处在静止沉积状态或沸腾流化状态,因此流化砂的处于沸腾流化状态时的砂层的最顶端要高于其处于静止沉积状态时的砂层最顶端,凸台14的位置高于流化砂处于沸腾流化状态时的砂层的最顶端,能够保证流化砂和垃圾的充分混合以及垃圾的顺利燃烧气化。The cross-section of the lower shell is also the cross-section perpendicular to the central axis of the lower shell. Since the fluidized sand is in a static deposition state or a boiling fluidized state, the fluidized sand is in a boiling fluidized state. The top of the sand layer is higher than the top of the sand layer when it is in a static deposition state, and the position of the
如图2所示,所述的物料投入口11向下呈倾斜状朝向下段壳体的中轴线,这种设置方式使得垃圾和垃圾中的污水能够落入气化炉的中心部位,以防止在气化炉的内壁附近形成焚烧死角。As shown in Figure 2, the material input port 11 is inclined downward toward the central axis of the lower casing. This arrangement enables garbage and sewage in the garbage to fall into the center of the gasifier to prevent the A burning dead zone is formed near the inner wall of the gasifier.
使物料投入口11呈向下倾斜状有多种实现方式,比如将上段壳体和凸台14设计为Y形相接即可。There are many ways to realize that the material inlet 11 is inclined downward, for example, the upper casing and the
作为本实用新型的优选方案,如图2所示,所述的下段壳体位于凸台处下侧的部位设置有向壳体10内部凹陷的凹部15,凹部15的最低端高于流化砂处于沸腾流化状态时的砂层的最顶端。As a preferred solution of the present utility model, as shown in Figure 2, the lower section of the housing is provided with a
进一步的,所述的凹部15沿下段壳体轴向的截面呈夹角状,夹角β的角度为80~100°。Further, the cross-section of the
凹部15的设置不但使得物料投入口11的垃圾出口被设置为朝向气化炉的中心,而且由于凹部下斜面151呈向上并向上段壳体倾斜,因此凹部15本身还起到引导烟气流向上段壳体的功能,有利于烟气的顺利排出。The setting of the
进一步的,所述的物料投入口11的旁侧设置有碎煤进口18,则当进入壳体10内的垃圾中的可燃物不足造成焚烧温度下降时,通过碎煤进口18倾入碎煤以帮助燃烧,使得垃圾气化炉保持稳定的工作状态。Further, the side of the material inlet 11 is provided with a pulverized coal inlet 18, and when the incineration temperature drops due to insufficient combustibles in the garbage entering the
如图1、2所示,所述的下段壳体上设置有供砂口16和垃圾污水进口17,供砂口16和垃圾污水进口17设置在与物料投入口11相对的壳体的外侧面上,且供砂口16和垃圾污水进口17的位置均高于流化砂处于沸腾流化状态时的砂层的最顶端。As shown in Figures 1 and 2, the lower casing is provided with a
供砂口16可供装入石英砂或当炉内砂量减少时及时补充石英砂;垃圾污水进口17在气化炉工作时喷入垃圾污水或垃圾渗滤液,以使得垃圾污水在高温下焚烧气化,以实现对垃圾的全面处理。为减小在投砂或喷入污水时对入炉的垃圾产生影响,因此将供砂口16和垃圾污水进口17设置在与物料投入口11相对的壳体的外侧面上。The
如图3所示,所述的壳体10的两侧沿下段壳体的轴线对称设置有两个配气箱30,两个配气箱30上设置有相对伸出且彼此交错排列的散气管20;所述的散气管20沿水平向贯穿壳体10,且散气管20的轴线均互相平行且处于同一水平面上,散气管20的一端与配气箱30相连通,另一端封闭。As shown in Figure 3, two
所述的散气管20上的散气孔沿水平向排布在散气管20的两侧。The air diffusion holes on the
散气管20即在两侧壁设置了很多散气孔的圆管,散气管20水平横穿壳体10,且散气管20的两端伸出壳体10外侧,两只配气箱30分别安装在壳体10的两边,与两个配气箱30分别连通的各个散气管20彼此交错排列在气化炉中的同一水平面上。高压风机通过配气箱30向散气管20供风,风从散气孔向气化炉内喷入流化砂内部以使得流化砂处于沸腾流化状态。为了使气化炉内的流化砂达到高温状态,配气箱30及位于炉外部分的散气管20的配管表面上均应实施保温措施。The
下面结合附图1~3对本实用新型做进一步说明:Below in conjunction with accompanying drawing 1~3, the utility model is described further:
本气化炉的壳体10采用钢制结构,壳体10的下部为锥形,中部为圆柱形,上部为半圆柱形,自上而下依次分为空筒部10a、流动层10b、移动层10c。所述的空筒部10a包括上段壳体和下段壳体的流化砂沸腾区域的上方,空筒部10a的内部为空腔,主要提供生活垃圾投入和烟气向上排出的空间;流动层10b位于散气管20与流化砂沸腾区域之间,主要提供流化砂沸腾和生活垃圾焚烧气化的空间;移动层10c位于散气管20的下方,在此区域中的生活垃圾焚烧后的灰渣和流化砂在重力作用下逐渐向下方的排渣口13移动,最终通过输送设备排出。The
本实用新型克服了低热值垃圾难以焚烧的困难,解决了我国垃圾处理事业中生活垃圾未分选和垃圾有严重恶臭的问题,妥善处理了炉渣、飞灰以及垃圾渗滤液,同时也为其他焚烧炉或水泥窑提供了可燃性气源,环保指标符合国家环保标准。The utility model overcomes the difficulty that low-calorific-value garbage is difficult to incinerate, solves the problems of unsorted domestic garbage and garbage with serious stench in the garbage treatment industry in our country, properly handles slag, fly ash and garbage leachate, and is also suitable for other incinerators. The furnace or cement kiln provides a flammable gas source, and the environmental protection indicators meet the national environmental protection standards.
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CN2010202682464U CN201795493U (en) | 2010-07-21 | 2010-07-21 | Garbage gasifier |
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CN2010202682464U CN201795493U (en) | 2010-07-21 | 2010-07-21 | Garbage gasifier |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102338386A (en) * | 2010-07-21 | 2012-02-01 | 安徽海螺集团有限责任公司 | Garbage gasification furnace |
CN109943363A (en) * | 2019-03-27 | 2019-06-28 | 湖南薪火传环保科技有限责任公司 | Gas distribution plate and gasifier having the same |
-
2010
- 2010-07-21 CN CN2010202682464U patent/CN201795493U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102338386A (en) * | 2010-07-21 | 2012-02-01 | 安徽海螺集团有限责任公司 | Garbage gasification furnace |
CN102338386B (en) * | 2010-07-21 | 2013-06-05 | 安徽海螺集团有限责任公司 | Garbage gasification furnace |
CN109943363A (en) * | 2019-03-27 | 2019-06-28 | 湖南薪火传环保科技有限责任公司 | Gas distribution plate and gasifier having the same |
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