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CN201786407U - Marine diesel engine exhaust valve - Google Patents

Marine diesel engine exhaust valve Download PDF

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Publication number
CN201786407U
CN201786407U CN2010201571924U CN201020157192U CN201786407U CN 201786407 U CN201786407 U CN 201786407U CN 2010201571924 U CN2010201571924 U CN 2010201571924U CN 201020157192 U CN201020157192 U CN 201020157192U CN 201786407 U CN201786407 U CN 201786407U
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China
Prior art keywords
valve
valve seat
marine diesel
diesel engine
cooling water
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Expired - Fee Related
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CN2010201571924U
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Chinese (zh)
Inventor
朱雪军
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NINGBO YUANDA SHIP MACHINERY PARTS CO Ltd
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NINGBO YUANDA SHIP MACHINERY PARTS CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本实用新型公开了一种船用柴油机排气阀,包括下部密封连接于气缸盖(3)内的阀体(1),它还包括密封连接于阀体(1)下端,且密封连接于气缸盖(3)内的阀座(4),所述的阀座(4)设有与阀体(1)下端面相贴合的支承面(Z),所述的阀座(4)的支承面沿座体向下设有多个与阀体(1)的冷却水道相通的冷却水盲孔(4.1)。该船用柴油机排气阀的的优点为:当阀座密封面发生磨损,阀座密封面密封不严时,无需报废整个排气阀体,只需更换阀座即可,节省了更换成本。且该船用柴油机排气阀使得排气阀的工作更加可靠,避免了一些安全隐患。

Figure 201020157192

The utility model discloses an exhaust valve for a marine diesel engine, which comprises a valve body (1) whose lower part is sealed and connected to the cylinder head (3), and which also includes a valve body (1) which is sealed and connected to the lower end of the valve body (1) and is sealed and connected to the cylinder head. The valve seat (4) in (3), the valve seat (4) is provided with a support surface (Z) that is attached to the lower end surface of the valve body (1), and the support surface of the valve seat (4) is along the A plurality of cooling water blind holes (4.1) communicating with the cooling water channel of the valve body (1) are provided downward on the seat body. The advantages of the exhaust valve for marine diesel engines are: when the sealing surface of the valve seat is worn and the sealing surface of the valve seat is not tightly sealed, the entire exhaust valve body does not need to be scrapped, and only the valve seat needs to be replaced, which saves the replacement cost. Moreover, the exhaust valve of the marine diesel engine makes the work of the exhaust valve more reliable and avoids some potential safety hazards.

Figure 201020157192

Description

船用柴油机排气阀 Exhaust valve for marine diesel engine

技术领域technical field

本实用新型涉及船用柴油机的技术领域,特别涉及一种船用柴油机排气阀。 The utility model relates to the technical field of marine diesel engines, in particular to an exhaust valve for marine diesel engines. the

背景技术Background technique

船用柴油机中排气阀的工作条件十分恶劣,气阀底面的阀座与高温燃爆产物直接接触,在气阀开启期间还承受着高温和具有腐蚀性气体的高速冲刷。过高的温度会使金属材料的机械性能降低,材料发生热变形,在闭阀时阀杆与阀座发生撞击,很容易形成阀座密封锥面的变形和严重的磨损,造成高温燃气泄漏,就会引起高温燃气对阀面的烧损,甚至熔穿金属材料,从而导致柴油机的可靠性受到了影响。现有技术中的排气阀阀体一般为铸件,一旦排气阀阀座密封面发生磨损,阀座密封面密封不严时,就需要报废整个排气阀体,其更换成本很高,造成了很大的浪费。 The working conditions of the exhaust valve in the marine diesel engine are very harsh. The valve seat on the bottom surface of the valve is in direct contact with the high-temperature combustion and explosion products, and it is also subjected to high-temperature and high-speed erosion of corrosive gases during the opening of the valve. Excessively high temperature will reduce the mechanical properties of the metal material, thermal deformation of the material, and the valve stem collides with the valve seat when the valve is closed, which will easily cause deformation and severe wear of the sealing cone surface of the valve seat, resulting in high-temperature gas leakage. It will cause high-temperature gas to burn the valve surface, and even melt through the metal material, which will affect the reliability of the diesel engine. The exhaust valve body in the prior art is generally a casting. Once the sealing surface of the exhaust valve seat is worn and the sealing surface of the valve seat is not tight, the entire exhaust valve body needs to be scrapped, and the replacement cost is very high, resulting in A lot of waste. the

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种可靠性高、更换成本低的船用柴油机排气阀。 The technical problem to be solved by the utility model is to provide a marine diesel engine exhaust valve with high reliability and low replacement cost. the

本实用新型解决上述问题所采用的技术方案为:一种船用柴油机排气阀,包括下部密封连接于气缸盖内的阀体,它还包括密封连接于阀体下端,且密封连接于气缸盖内的阀座,所述的阀座设有与阀体下端面相贴合的支承面,所述的阀座的支承面沿座体向下设有多个与阀体的冷却水道相通的冷却水盲孔。 The technical solution adopted by the utility model to solve the above problems is: a marine diesel engine exhaust valve, which includes a valve body whose lower part is sealed and connected to the cylinder head, and which also includes a valve body that is sealed and connected to the lower end of the valve body and is sealed and connected to the cylinder head. The valve seat, the valve seat is provided with a support surface that fits with the lower end surface of the valve body, and the support surface of the valve seat is provided with a plurality of cooling water blinds communicating with the cooling water channel of the valve body along the seat body. hole. the

与现有技术相比,本实用新型的优点在于:该船用柴油机排气阀的阀座密封连接于阀体下端,且密封连接于气缸盖内。当阀座密封面发生磨损,阀座密封面密封不严时,无需报废整个排气阀体,只需更换阀座即可,节省了更换成本。且该船用柴油机排气阀使得排气阀的工作更加可靠,避免了一些安全隐患。 Compared with the prior art, the utility model has the advantages that: the valve seat of the exhaust valve of the marine diesel engine is sealed and connected to the lower end of the valve body, and is sealed and connected to the cylinder head. When the sealing surface of the valve seat is worn and the sealing surface of the valve seat is not tightly sealed, it is not necessary to scrap the entire exhaust valve body, only the valve seat needs to be replaced, which saves the replacement cost. Moreover, the exhaust valve of the marine diesel engine makes the work of the exhaust valve more reliable and avoids some potential safety hazards. the

作为优选,所述的冷却水盲孔的数量为36个,所述的36个冷却水盲孔沿座体均匀分布。这样,冷却水盲孔的布置合理,且能够充分地对阀座内壁进行水冷却,使阀座受热均匀,增强了阀座的冷却效果。 Preferably, the number of the cooling water blind holes is 36, and the 36 cooling water blind holes are evenly distributed along the base body. In this way, the arrangement of the cooling water blind hole is reasonable, and the inner wall of the valve seat can be fully cooled by water, so that the valve seat is evenly heated, and the cooling effect of the valve seat is enhanced. the

作为优选,所述的冷却水盲孔与第一轴线之间的夹角为26°。这样,对阀座的密封锥面的冷却更加有效。 Preferably, the included angle between the cooling water blind hole and the first axis is 26°. In this way, the cooling of the sealing tapered surface of the valve seat is more effective. the

作为优选,所述的阀座为锻件。原有的排气阀为整体式铸件,其组织结构较为疏松,对 阀座这种工作条件比较复杂、易发生磨损的部位来说,其力学性能达不到需求。锻件的力学性能明显优于铸件,可保证阀座具有更长的使用寿命。 Preferably, the valve seat is a forging. The original exhaust valve is an integral casting with a relatively loose structure. For the valve seat, which has complicated working conditions and is prone to wear, its mechanical properties cannot meet the requirements. The mechanical properties of forgings are significantly better than castings, which can ensure a longer service life of the valve seat. the

附图说明Description of drawings

图1本实用新型船用柴油机排气阀的结构示意图。 Fig. 1 is a structural schematic diagram of the exhaust valve of a marine diesel engine of the present utility model. the

图2图1沿A-A方向的阀座的剖视结构示意图。 Fig. 2 Fig. 1 is a schematic cross-sectional structure diagram of the valve seat along the direction A-A. the

图1-2中:1阀体、2阀杆、2.1阀盘、3气缸盖、4阀座、4.1冷却水盲孔、4.2密封锥面、X水平线、Y第一轴线、Z支承面。 In Figure 1-2: 1 valve body, 2 valve stem, 2.1 valve disc, 3 cylinder head, 4 valve seat, 4.1 cooling water blind hole, 4.2 sealing cone surface, X horizontal line, Y first axis, Z bearing surface. the

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例作进一步描述。 Embodiments of the utility model will be further described below in conjunction with the accompanying drawings. the

如图1-2所示,一种船用柴油机排气阀,包括下部通过O形密封圈密封连接于气缸盖3内的阀体1,它还包括通过O形密封圈密封连接于阀体1下端,同时通过O形密封圈密封连接于气缸盖3内的阀座4,阀座4设有与阀体1的下端面相贴合的支承面Z,阀座4的支承面Z沿座体向下设有36个与阀体1的冷却水道相通的冷却水盲孔4.1,36个冷却水盲孔4.1沿座体内壁圆周均匀分布。 As shown in Figure 1-2, an exhaust valve for a marine diesel engine includes a valve body 1 whose lower part is sealed and connected to the cylinder head 3 through an O-ring, and which is also connected to the lower end of the valve body 1 through an O-ring. At the same time, it is sealed and connected to the valve seat 4 in the cylinder head 3 through an O-ring seal. The valve seat 4 is provided with a support surface Z that fits the lower end surface of the valve body 1, and the support surface Z of the valve seat 4 is downward along the seat body. There are 36 cooling water blind holes 4.1 communicating with the cooling water channel of the valve body 1, and the 36 cooling water blind holes 4.1 are evenly distributed along the inner wall circumference of the seat. the

阀杆2滑动配合在阀体1内,且阀座4的下端设有与阀杆2的阀盘2.1形成线密封的密封锥面4.2;密封锥面4.2与水平线X的夹角为30°。 The valve stem 2 is slidingly fitted in the valve body 1, and the lower end of the valve seat 4 is provided with a sealing cone surface 4.2 forming a line seal with the valve disc 2.1 of the valve stem 2; the angle between the sealing cone surface 4.2 and the horizontal line X is 30°. the

所述的冷却水盲孔4.1与第一轴线Y之间的夹角为24°~30°。在本实施例中,冷却水盲孔4.1与第一轴线Y之间的夹角为26°。这样对阀座4的密封锥面4.2的冷却更加有效。 The included angle between the cooling water blind hole 4.1 and the first axis Y is 24°-30°. In this embodiment, the angle between the cooling water blind hole 4.1 and the first axis Y is 26°. In this way, the cooling of the sealing cone surface 4.2 of the valve seat 4 is more effective. the

本例中阀座4为锻件,对阀座4这种工作条件比较复杂、易发生磨损的部位来说,锻件的力学性能明显优于铸件,可保证阀座4具有更长的使用寿命。 In this example, the valve seat 4 is a forging. For the valve seat 4, which has complicated working conditions and is prone to wear, the mechanical performance of the forging is obviously better than that of the casting, which can ensure that the valve seat 4 has a longer service life. the

以上仅就本实用新型的最佳实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅局限于以上实施例,其具体结构允许有变化,如:冷却水盲孔4.1的数量可变;等。凡在本实用新型独立权利要求的保护范围内所作的各种变化均在本实用新型保护范围内。 The above only illustrates the best embodiments of the present utility model, but should not be construed as a limitation on the claims. The utility model is not limited to the above embodiments, and its specific structure is allowed to be changed, such as: the number of cooling water blind holes 4.1 is variable; and so on. All changes made within the scope of protection of the independent claims of the utility model are within the scope of protection of the utility model. the

Claims (5)

1. marine diesel engine outlet valve, comprise that lower seal is connected in the valve body (1) in the cylinder head (3), it is characterized in that: it also comprises and is sealedly attached to valve body (1) lower end, and be sealedly attached to the valve seat (4) in the cylinder head (3), described valve seat (4) is provided with the supporting surface (Z) that fits with valve body (1) lower end surface, the supporting surface of described valve seat (4) along pedestal to having the cooling water blind hole (4.1) that cooling water channel a plurality of and valve body (1) communicates.
2. marine diesel engine outlet valve according to claim 1 is characterized in that: the quantity of described cooling water blind hole (4.1) is 36, and described 36 cooling water blind holes (4.1) evenly distribute along the base vivo wall circumference.
3. marine diesel engine outlet valve according to claim 1 is characterized in that: the angle between described cooling water blind hole (4.1) and the first axle (Y) is 24 °~30 °.
4. marine diesel engine outlet valve according to claim 3 is characterized in that: the angle between described cooling water blind hole (4.1) and the first axle (Y) is 26 °.
5. marine diesel engine outlet valve according to claim 1 is characterized in that: described valve seat (4) is a forging.
CN2010201571924U 2010-04-07 2010-04-07 Marine diesel engine exhaust valve Expired - Fee Related CN201786407U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201571924U CN201786407U (en) 2010-04-07 2010-04-07 Marine diesel engine exhaust valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201571924U CN201786407U (en) 2010-04-07 2010-04-07 Marine diesel engine exhaust valve

Publications (1)

Publication Number Publication Date
CN201786407U true CN201786407U (en) 2011-04-06

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Application Number Title Priority Date Filing Date
CN2010201571924U Expired - Fee Related CN201786407U (en) 2010-04-07 2010-04-07 Marine diesel engine exhaust valve

Country Status (1)

Country Link
CN (1) CN201786407U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533347A (en) * 2018-05-03 2018-09-14 哈尔滨工程大学 Low speed machine double containment conical surface air bleeding valve
CN109973170A (en) * 2019-05-07 2019-07-05 哈尔滨工程大学 A shock-absorbing and noise-reducing air valve for marine diesel engines

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533347A (en) * 2018-05-03 2018-09-14 哈尔滨工程大学 Low speed machine double containment conical surface air bleeding valve
CN109973170A (en) * 2019-05-07 2019-07-05 哈尔滨工程大学 A shock-absorbing and noise-reducing air valve for marine diesel engines
CN109973170B (en) * 2019-05-07 2024-05-17 哈尔滨工程大学 Damping and noise-reducing air valve applied to marine diesel engine

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110406

Termination date: 20130407