The utility model content
Technical problem to be solved in the utility model is to provide a kind of folding refill inserts placement machine that auxiliary filter core injection moulding is produced that is used for, and it can cooperate injection moulding to produce will to fold refill accurately, reliably, apace and is positioned in the mould chisel teeth.
For solving the problems of the technologies described above, technical solution of the present utility model is:
A kind of folding refill inserts placement machine, comprise main workbench, in advance put folding refill the preview pallet, be used for depositing the preview pallet and be located in the refill access device on the main workbench, in order to the folding refill on the gripping preview pallet and will fold refill gripping body that refill is positioned over the mould chisel teeth, the refill gripping body is rotated to main workbench top or the whirligig of mould chisel teeth top and the control device of controlling each mechanism action; Described main workbench is provided with the locating piece that can position the preview pallet; The disk body of described preview pallet is provided with some double wedges, and the bottom of described folding refill is inserted on this double wedge; Described refill gripping body comprises the holding paper lift cylinder that can make its lifting, two clampings comb, can make holding paper cylinder, the pressboard of two clampings comb folding and make the pressing cylinder of pressboard knee-action; This clamping comb is provided with the broach that can insert in the folding refill crease.
Described refill access device comprises deposits paper cabinet, guide rail and subtask platform; Describedly deposit the below that the paper cabinet is positioned at main workbench, it is at least one deck structure, all deposits a preview pallet that is placed with folding refill in advance on each laminate; Described guide rail is positioned at the place ahead of depositing the paper cabinet; The slippage of described subtask platform is on this guide rail; This refill access device also comprises and can be drawn on the subtask platform, this preview pallet is positioned the draw-out device on the main workbench again and can drive the lifting cylinder that the subtask platform moves up and down along guide rail depositing paper preview pallet cashier's office in a shop.
Described draw-out device comprises the extraction cylinder that is positioned at subtask platform one side, and the front end of this extraction cylinder is provided with electromagnet, and described preview pallet one side is provided with corresponding iron core.
Locating piece on the described main workbench is " Jiong " shape.
Described whirligig comprises rotary cylinder and is vertically set on rotation supporting component on the rotary cylinder; Described refill gripping body is installed on the rotation supporting component.
Described rotation supporting component is equipped with a removal mechanism with respect to the other end of refill gripping body, and this removal mechanism comprises pickup lift cylinder, two pickup clamping limbs that can make its lifting and the pickup cylinder that can drive two clamping limb opening and closing movements.
This placement machine comprises that also is used for the removal mechanism that the moulding of injection formed is taken out in the mould.
Described main workbench one side is provided with a cylinder that pushes away that the preview pallet or the moulding of sky can be pushed away main workbench.
Locating piece on the described main workbench is " Jiong " shape, is somebody's turn to do the bascule of a side for stretching up and down that " Jiong " locating piece pushes away the cylinder offside relatively, and this side below is provided with one and can drives the positioning cylinder that this side moves up and down.
Described subtask platform is provided with " Qian " shape locating piece.
After adopting such scheme, when the injection moulding of the auxiliary filter core product of placement machine described in the utility model is produced, the preview pallet that at first will be placed with folding refill takes out from deposit the paper cabinet, and be positioned main workbench, grasp folding refill by gripping body from the preview pallet again, and accurately put into the chisel teeth of mould, in the time of holding paper, take out in the mould injection formed moulding.The utility model is by a series of mechanical action, folding refill is placed within the chisel teeth of mould, operating personnel only need unification in advance will fold on the double wedge that refill is inserted in the preview pallet, other action all will be finished by machine, realize the mechanization that folding refill is placed, and can significantly enhance productivity, folding refill positional precision height, the gap high conformity, the mould chisel teeth is to the chucking power uniformity of fan-fold paper core, and continuous operation is reliable and stable.Not only can guarantee product quality, the rate of reducing the number of rejects and seconds is saved cost, has also improved workman's working environment simultaneously.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
What the utility model disclosed is a kind of folding refill inserts placement machine, and this placement machine is used for folding refill 91 inserts are positioned over vertical injection molding chisel teeth, and auxiliary mould carries out the injection moulding (cooperating shown in Fig. 1,2,3) of the framework 92 of filter core 9.
To shown in Figure 14, be preferred embodiment of the present utility model as Fig. 4.Described folding refill placement machine mainly comprise main workbench 1, in advance put folding refill preview pallet 2, be used for depositing the preview pallet and be located in the refill access device 3 on the main workbench 1, in order to the folding refill on the gripping preview pallet 2 and will fold refill gripping body 4 that refill is positioned over the mould chisel teeth, refill gripping body 4 is rotated to main workbench 1 top or the whirligig 5 of mould chisel teeth top and the control device 6 of controlling each mechanism action.Wherein:
To shown in Figure 7, described main workbench 1 is provided with the locating piece 11 that can position preview pallet 2 as Fig. 4, and this locating piece 11 can be " Jiong " shape.
Described preview pallet 2 can be provided with a plurality of, is used for folding refill 9 in advance and is placed on it.The structure of this preview pallet 2 is shown in Fig. 8,9, and its disk body 21 is provided with some double wedges 22, and the bottom after described folding refill 9 folds is inserted on the described double wedge 22 and (cooperates shown in Figure 10).
Continue to cooperate Fig. 4 to shown in Figure 7, described refill access device 3 comprises to be deposited paper cabinet 31, guide rail 32, subtask platform 33, draw-out device and promotes cylinder 34.
Describedly deposit the below that paper cabinet 31 is positioned at main workbench 1, it can be sandwich construction, all deposits a preview pallet 2 that is placed with folding refill in advance on each laminate.
Described guide rail 32 is positioned at the place ahead of depositing paper cabinet 31.
Described subtask platform 33 slippages also can be provided with the locating piece 331 that can position preview pallet 2 on it on this guide rail 32, this locating piece 331 can be " Qian " shape.Also be provided with induction installation on this subtask platform 33, described preview pallet 2 is provided with corresponding induction installation, and this induction installation can be infrared inductor.
The preview pallet 2 that described draw-out device is used for depositing on the paper cabinet 31 is drawn into subtask platform 33, this preview pallet 2 is navigated on the main workbench 1 again.This draw-out device can be realized by multiple structure, for example by the gripping arm of cylinder control etc.The described draw-out device of present embodiment comprises the extraction cylinder 35 that is positioned at subtask platform 33 1 sides, and the front end of this extraction cylinder 35 is provided with electromagnet 36, and described preview pallet 2 one sides are provided with corresponding iron core (not shown).
Described lifting cylinder 34 is used to drive subtask platform 33 and moves up and down along upright guide rail 32.
As Fig. 4,5,6 and Figure 11,12 shown in, described refill gripping body 4 comprises holding paper lift cylinder 41, holding paper cylinder 42, clamping comb 43, pressboard 44 and flattens cylinder 45.
Described holding paper lift cylinder 41 is used for this refill gripping body 4 of lifting.
Described holding paper cylinder 42 two ends respectively are provided with clamping comb 43, comb 43 opening and closing movements in order to drive two clampings.
Described two clampings comb 43 is provided with some broach that are oppositely arranged 431, and this broach 431 can insert in the crease of folding refill.
Described pressboard 44 is arranged on position between the above-mentioned two clampings comb 43, and its folding refill that is used for being positioned on the mould chisel teeth flattens.
45 in described pressing cylinder is used to make pressboard 44 knee-actions.
Cooperate shown in Fig. 4,5, described whirligig 5 comprises rotary cylinder 51 and is vertically set on rotation supporting component 52 on the rotary cylinder 51.Above-mentioned refill gripping body 4 is installed on the rotation supporting component 52.
Described control device 6 is provided with control cabinet 61, and its open and close by the control magnetic valve realize the action of all respective cylinder, and the utility model will directly be told about the action of cylinder.
In addition, the utility model also can comprise a removal mechanism 7 again, and this removal mechanism 7 is used for the filter core 9 of injection formed is taken out in mould, to realize the full-automation of injection moulding process.Cooperate shown in Fig. 4,5 as Figure 13,14, this removal mechanism 7 can be installed in the other end of above-mentioned rotation supporting component 52 with respect to refill gripping body 4, and it comprises pickup lift cylinder 71, pickup cylinder 72 and pickup clamping limb 73.Described pickup lift cylinder 71 is used for the described removal mechanism 7 of lifting; Described pickup cylinder 72 two ends respectively are provided with a clamping limb 73, in order to drive two clamping limbs, 73 opening and closing movements.
In order to cooperate the pickup action, the utility model also can be provided with one again and push away cylinder 8, and shown in Fig. 6,7, this pushes away the side that cylinder 8 is arranged on main workbench 1, in order to pushing away main workbench 1 by the filter core 9 that removal mechanism 7 is placed on the main workbench 1.When the locating piece on the main workbench 1 11 is " Jiong " shape, a side of this locating piece 11 will stop that filter core 9 makes it can not be pushed away main workbench 1.For addressing this problem, the side 111 that described " Jiong " locating piece 11 pushes away cylinder 8 offsides relatively can be arranged to the bascule (as Fig. 4 and Fig. 7) that can stretch up and down, and this side can be arranged on a location cylinder 12 for 111 times, and this positioning cylinder 12 can drive this side 111 and move up and down.
The course of work of the present utility model is:
At first, will fold in advance on the double wedge 22 that refill 91 is plugged on each preview pallet 2 by operating personnel, then each preview pallet 2 is placed in regular turn deposit paper cabinet 31 layer every last.
Start the machine then, control by described control device 6.Described lifting cylinder 34 drives subtask platform 33 and moves down along upright guide rail 32, when the infrared inductor on the subtask platform 33 is sensed when depositing one deck laminate that has preview pallet 2 in the paper cabinet 31, subtask platform 33 stops to move, and makes the upper table surface of subtask platform 33 and the preview pallet 2 lower surface levels of depositing this layer in the paper cabinet 31.At this moment, described extraction cylinder 35 drives the position that electromagnet 36 moves forward to this preview pallet 2.Electromagnet 36 energisings afterwards are with the iron core adhesive on the preview pallet 2.Rely on the suction-combining force of electromagnet 36, extract cylinder 35 preview pallet 2 is extracted out from deposit paper cabinet 31, slide onto on this subtask platform 33.After stopping to slide, electromagnet 36 outages.So far, finish the folding refill process of once extraction.
After the extraction, described lifting cylinder 34 drives subtask platform 33 and moves up along upright guide rail 32, stops at the position of subtask platform 33 and main workbench 1 level.At this moment, if main workbench 1 sky, described extraction cylinder 35 actions are shifted preview pallet 2 on the main workbench 1 onto along locating piece 11.After being pushed to the end, extracting cylinder 35 and get back to initial position, finish the location of preview pallet 2.
At this moment, described rotary cylinder 51 is at initial position, and after die sinking that control device 6 is received injection machine put signal in place, described holding paper lift cylinder 41 drove refill gripping bodies 4 and moves downward, and stops to main workbench 1 top that is placed with preview pallet 2.Afterwards, holding paper cylinder 42 drives two clampings comb 43 and outwards opens, described holding paper lift cylinder 41 continues to drive refill gripping body 4 and moves down, then, holding paper cylinder 42 drives sandwich comb 43 and inwardly closes up, and grasps folding refill 91, and the broach 431 of clamping comb 43 passes the crease of folding refill 91, when the side of clamping comb 43 just contacts the edge of folding refill 91, stop grasping movement.Holding paper lift cylinder 41 is carried folding refill 91 to upper afterwards.
When grasping folding refill 91, also will finish the grasping movement of moulding (filter core 9 of injection mo(u)lding), this grasping movement is finished by removal mechanism 7, and it is similar with the course of action of above-mentioned refill gripping body to grasp the course of work, no longer description.All grabbed after upper when folding refill 91 and moulding, made rotary cylinder 51 driven rotary supporting components 52 Rotate 180s °.
After being rotated in place, described holding paper lift cylinder 41 is reduced to folding refill 91 in the slot of mould chisel teeth.Then, holding paper cylinder 42 drives clampings comb 43 and opens, and makes the slip away crease of folding refill 91 of broach 431 on the clamping comb 43.After slipping away fully, flatten cylinder 45 drive pressboards 44 and press down, fan-fold paper core 91 flattens in the mould chisel teeth the most at last.Holding paper lift cylinder 41 rises to upper afterwards.So far, putting paper finishes.
When putting paper, pickup lift cylinder 71 and pickup cylinder 72 overlay moulding above the empty preview pallet 2.When the clamping of sky comb 43 and pickup clamping limb 73 all move to upper after, rotary cylinder 51 driven rotary supporting components 52 Rotate 180s ° rotate to initial position.
After rotary cylinder 51 playback, the side 111 that described positioning cylinder 12 drives locating piece 11 moves to main workbench below 1.Remove after the location the described preview pallets 2 of 8 skies of cylinder and the workspace that moulding pushes away main workbench 1 of pushing away.Push away finish after, push away cylinder 8 and positioning cylinder 12 resets successively.So far finish a working cycles.
Operation principle of the present utility model is: by a series of mechanical action, folding the accurate position that refill is placed on mould, simultaneously the filter core moulding of injection mo(u)lding is taken out.Improved injection moulding production efficiency, guaranteed product quality, the rate of reducing the number of rejects and seconds is saved cost, has also improved workman's working environment simultaneously.