CN201777876U - Continuously-rolling pocket spring machine - Google Patents
Continuously-rolling pocket spring machine Download PDFInfo
- Publication number
- CN201777876U CN201777876U CN201020278322XU CN201020278322U CN201777876U CN 201777876 U CN201777876 U CN 201777876U CN 201020278322X U CN201020278322X U CN 201020278322XU CN 201020278322 U CN201020278322 U CN 201020278322U CN 201777876 U CN201777876 U CN 201777876U
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Abstract
A continuously-rolling pocket spring machine comprises a frame, spring machines, a longitudinally-rolling ultrasonic welding device, a transversely-rolling ultrasonic welding device, a spring carrying rotary table and a cloth drive mechanism, wherein a cloth channel with openings formed on the long and narrow side is arranged inside the frame; the spring machines are used for rolling springs; the longitudinally-rolling ultrasonic welding device and the transversely-rolling ultrasonic welding device are arranged in the cloth channel; the spring carrying rotary table is arranged between the spring machines and the frame and used for delivering rolled springs to the cloth channel and inserting the springs into a spring pocket through ultrasonic welding; and the cloth drive mechanism is arranged inside or outside the cloth channel and is used for driving cloth to proceed. The sound poles of the longitudinally-rolling ultrasonic welding device and the transversely-rolling ultrasonic welding device are designed in a rolling manner, so that in the whole welding process, the cloth drive mechanism continuously acts without pausing, continuously-rolling welding of the pocket springs can be achieved, the welding efficiency can be greatly improved, the energy consumption can be effectively reduced, the air cylinder is eliminated to reduce the noise pollution, and the working environment of workers is improved.
Description
Technical field
The utility model relates to a kind of manufacturing machine of furniture production facilities, particularly a kind of bagged-spring.
Background technology
Automatically bag-spring machine is widely used in the production field of the gauze pad of high-grade mattress, sofa cushion, mainly comprises spring forming mechanism, spring conveying mechanism, cloth conveying mechanism and ultrasonic brazing unit.When producing, the spring conveying mechanism spring that spring forming mechanism is rolled is sent in the cavity of the Bag Material encirclement that is strutted by the cloth staying beak on the frame, vertically weld to welder by the ultrasonic compressional that is arranged on the frame then, and Bag Material can be propped up naturally after falling into spring in the cavity and being under the nature straight configuration, and then, the spring in the bag is enclosed in the cavity of isolation respectively by the bag seam between will be the in twos adjacent spring of super sonic horizontal welding device.But, in the above-mentioned course of processing, the ultrasonic welding of each spring cavity all needs one independently to weld stroke, promptly after the cloth bag that draws the material system that spring will be housed is drawn in welding position, it is closed under the control of system that two ultra-sonic welded functions of the ultrasonic brazing unit of bag-spring machine connect the face port, cloth is carried out seam, welding is finished latter two welding function and is connect the face port separately, then bag is by drawing the material system to spur the position of advancing, bag stops, two welding functions of ultrasonic welder connect the face port once more the next spring cavity of closed pair weld.Like this, above-mentioned working process is because the welding function of ultrasonic brazing unit connects the face port and constantly opens and closes, and bag need constantly stop, advancing, and there is the low shortcoming of production efficiency in can not be continuous weld.
The utility model content
For addressing the above problem, the purpose of this utility model is to provide a kind of high efficiency cloth bag snap catch that can carry out bagged-spring production continuously.
The technical scheme that its technical matters that solves the utility model adopts is:
The continuous rolling bag-spring machine comprises:
Frame is provided with the cloth passage that supplies nonwoven fabrics to pass through that long and narrow at least one side side is provided with opening in it, the place is provided with cloth to device for folding at the cloth feeder connection;
Snap catch, it is installed in the frame or, is used to roll spring outward;
Vertical rolling ultrasonic brazing unit, it is arranged in the cloth passage front end, to the cloth that enters the cloth passage welding of vertically rolling, makes the continuous one by one spring pouch of formation on the cloth of process;
Spring delivery rotating disk, be arranged between snap catch and the frame, the lateral opening of described cloth passage delivers rotating disk towards spring, and this spring delivery rotating disk is used for the spring that snap catch is rolled and is transported in the cloth passage and is tucked into the spring pouch that forms by ultrasonic welding;
Horizontal rolling ultrasonic brazing unit, its ultrasound functions position is arranged in the cloth passage rear end, to entering the cloth passage and through the welding of laterally rolling of the cloth of the welding of vertically rolling, make to form the continuous transverse weld seam on the cloth of process, the sack of each spring pouch is sealed;
The cloth driver train, it is arranged in the cloth passage or is outer, is used for cloth driven forwards advancing;
Wherein, be provided with spring feed manipulator and spring conveying ring road between described snap catch and the spring delivery rotating disk, described spring feed manipulator is used for carrying ring road to be transferred to spring delivery rotating disk by spring on the prepared spring of snap catch; Be provided with spring between the cloth passage of described spring delivery rotating disk and frame and reprint manipulator, it is used for that spring is delivered the spring that the rotating disk reprinting comes and is pushed in the spring pouch of cloth passage.
As improvement of the technical scheme, totally two of described snap catchs are symmetricly set on the both sides that spring delivers spring end on the rotating disk.
As further improvement in the technical proposal, described snap catch comprises spring bushing machine and the spring heat-treating machine that is attached thereto, and described spring feed manipulator is arranged on the spring heat-treating machine and goes out the spring end.
Further, described vertical rolling ultrasonic brazing unit is a super sonic roller that is provided with many assembly weldings joint.
Further, described horizontal rolling ultrasonic brazing unit is a super sonic roller.
Further, described cloth driver train is arranged on a pair of rotor wheel of cloth passage rear end, and described rotor wheel is provided with a plurality of wheels of scraping that are used to scrape the spring pouch.
Further, described spring delivery rotating disk comprises rotary case and the grid that is used to hold spring that is distributed on rotary case.
Further, described cloth passage side peristome is provided with the flange fixing installation that the cloth edge that is used for strutting compresses.
Further, described cloth feeder connection place also is provided with cloth tension force buffer memory mechanism.
Further, also be provided with the spring tilting device that spring is overturn in the described cloth passage.
The beneficial effects of the utility model: because the utility model is owing to be designed to roller with the applicator of horizontal and vertical ultrasonic brazing unit, in whole welding process, cloth driver train continuous action and do not need to pause, can realize the welding of the continuous rolling of bagged-spring, can greatly improve welding efficiency, cut down the consumption of energy effectively, and the cancellation cylinder is provided with and can reduces noise pollution, improves workman's working environment.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing:
Fig. 1 is the utility model example structure scheme drawing;
Fig. 2 is the utility model embodiment schematic top plan view;
Fig. 3 is the utility model embodiment spring delivery disk operation part scheme drawing.
The specific embodiment
Referring to figs. 1 through Fig. 3, continuous rolling bag-spring machine of the present utility model comprises:
Snap catch 2, it is installed in the frame 1 or, is used to roll spring 10 outward;
Vertical rolling ultrasonic brazing unit 3, it is arranged in cloth passage 11 front ends, to the cloth that enters cloth passage 11 welding of vertically rolling, makes the continuous one by one spring pouch of formation on the cloth of process;
Spring delivery rotating disk 4, be arranged between snap catch 2 and the frame 1, the lateral opening of described cloth passage 11 is towards spring delivery rotating disk 4, and this spring delivery rotating disk 4 is used for being transported to snap catch 2 rolled springs 10 in the cloth passage 11 and being tucked into the spring pouch that forms by ultrasonic welding;
Horizontal rolling ultrasonic brazing unit 5, its ultrasound functions position is arranged in cloth passage 11 rear ends, to entering cloth passage 11 and through the welding of laterally rolling of the cloth of the welding of vertically rolling, make to form the continuous transverse weld seam on the cloth of process, the sack of each spring pouch is sealed;
The cloth driver train, it is arranged in the cloth passage 11 or is outer, is used for cloth driven forwards advancing;
Wherein, be provided with spring feed manipulator 7 and spring conveying ring road 13 between described snap catch 2 and the spring delivery rotating disk 4, described spring feed manipulator 7 is used for carrying ring road 13 to be transferred to spring delivery rotating disk 4 by spring on snap catch 2 prepared springs; Be provided with spring between the cloth passage 11 of described spring delivery rotating disk 4 and frame 1 and reprint manipulator 8, it is used for that spring is delivered the spring that rotating disk 4 reprintings come and is pushed in the spring pouch of cloth passage 11.Spring feed manipulator 7 and spring are reprinted manipulator 8 all cam-controlled, guarantees synchronously and kinematic accuracy; Cloth driver train and spring delivery rotating disk 4 all have same electric machine control, and the speed of carrying with the speed and the cloth that guarantee spring 10 deliveries is consistent, guarantees that spring 10 is sent in the cloth spring pouch very smoothly.
Because the utility model is owing to be designed to roller with the applicator of horizontal and vertical ultrasonic brazing unit, in whole welding process, cloth driver train continuous action and do not need to pause, can realize the welding of the continuous rolling of bagged-spring, can greatly improve welding efficiency, cut down the consumption of energy effectively, and the cancellation cylinder is provided with and can reduces noise pollution, improves workman's working environment.
As preferably, totally two of described snap catchs 2 are symmetricly set on the both sides that spring is carried spring end on the ring road 13.Like this, there are two snap catchs 2 that spring is provided simultaneously, can greatly enhance productivity.Wherein, described snap catch 2 comprises spring bushing machine 21 and the spring heat-treating machine 22 that is attached thereto, and described spring feed manipulator 7 is arranged on spring heat-treating machine 22 and goes out the spring end.
As preferably, described vertical rolling ultrasonic brazing unit 3 is super sonic rollers that are provided with many assembly weldings joint 31.Like this, in cloth moved ahead process, vertical rolling ultrasonic brazing unit 3 of rolling can form independent one by one pouch with the cloth welding, and the weld seam between the pouch is by welding joint 31 welding formings.
As preferably, described horizontal rolling ultrasonic brazing unit 5 is super sonic rollers.In cloth moved ahead process, the horizontal rolling ultrasonic brazing unit 3 of rolling can be with the limit mouth seam of pouch.
As preferred implementation, described cloth driver train is arranged on a pair of rotor wheel 6 of cloth passage 11 rear ends, described rotor wheel 6 be provided with a plurality of be used to scrape the spring pouch scrape wheel 61.When rotor wheel 6 rotated, what be provided with it on scraped wheel 61 and can hooks live spring in the pouch, thereby drive is equipped with the cloth bag of spring and is advanced.
In conjunction with Fig. 2 and Fig. 3, in the present embodiment, described spring delivery rotating disk 4 comprises rotary case 41 and is distributed on the grid 42 that is used to hold spring of rotary case 41.Like this, the spring 10 that spring feed manipulator 7 constantly makes snap catch 2 carries ring road 13 to put in the grid 42 by the spring that is arranged on snap catch 2 exits, and spring is reprinted manipulator 8 and then can conveniently the spring in the grid 42 be pushed in the pouch of vertical rolling ultrasonic brazing unit 5 seam.Wherein, spring carries ring road 13 to be made by corrosion-resistant steel, elastic force by spring 10 is fixed on certain position in the ring road with spring 10, spring 10 conveying-types rely on spring feed manipulator 7 that spring 10 is stirred forward, 10 on spring is taken advantage of a situation and is pushed in the grid 42 on spring delivery rotating disk 4 rotary cases 41 up front, and in the rotation process of rotary case 41, spring 10 is brought to the cloth next door successively, reprint manipulator 8 by spring then and promote, enter in the spring pouch.
In addition, will can cloth is not pinched together when filling in pouch in order to prevent spring 10, described cloth passage 11 lateral opening portions are provided with the flange fixing installation that the cloth edge that is used for strutting compresses.In the present embodiment, flange fixing installation be provided with on the two sides of nonwoven fabrics across stay bearing plate, certain preload pressure is arranged, when upper spring, keep nonwoven fabrics not squeezed partially.
In addition, be under the tension force all the time in order to make cloth, and store a segment length so that cloth roll unreels and weld the speeds match of driving, described cloth passage 11 entrance also are provided with cloth tension force buffer memory mechanism 14.
In addition, whole cloth bag is strutted, in cloth passage 11, be provided with spring tilting device 9 in the present embodiment in order to make it be in free extended state 10 upsets of the spring in the pouch.Certainly, also can carry out this step again after the cloth bag spring is pulled out this equipment by the cloth driver train also can.
Below, in conjunction with working process further introduction is done in the invention:
1, cloth unreels: place coiled strip in frame 1;
2, cloth doubling: by cloth device for folding 12 is folded in half into smooth cloth two-layerly up and down, should makes after the doubling side of cloth opening corresponding with cloth passage 11 open side;
3, vertically rolling welding: the cloth that enters cloth passage 11 after the doubling forms continuous one by one spring pouch through vertical rolling ultrasonic brazing unit 3 welding;
4, the system spring send spring: heat-treat and be sent to spring after snap catch 2 is made spring 10 and carry ring road 13, by spring feed manipulator 7 spring 10 is sent on the spring delivery rotating disk 4, by spring delivery rotating disk 4 spring 10 is transported to by the cloth of rolling well, reprints mechanism by spring again and spring 10 is pushed in the spring pouch that forms in the middle of the cloth of doubling;
5, laterally rolling welding: the cloth that spring 10 is housed continues to move ahead, through the welding of horizontal rolling ultrasonic brazing unit 5, with the closure of openings of spring pouch;
6, cloth bag is pulled out: the cloth bag that spring 10 is housed that above-mentioned steps forms is pulled out cloth passage 11 by the cloth drive mechanism, processing such as cuts out through follow-up, forms final cloth bag spring product.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite of the utility model spirit, modification that these are equal to or replacement all are included in the application's claim institute restricted portion.
Claims (10)
1. the continuous rolling bag-spring machine is characterized in that, comprising:
Frame (1) is provided with the cloth passage (11) that supplies nonwoven fabrics to pass through that long and narrow at least one side side is provided with opening in it, be provided with cloth to device for folding (12) in cloth passage (11) entrance;
Snap catch (2), it is installed in the frame (1) or, is used to roll spring outward;
Vertical rolling ultrasonic brazing unit (3), it is arranged in cloth passage (11) front end, to the cloth that enters cloth passage (11) welding of vertically rolling, makes the continuous one by one spring pouch of formation on the cloth of process;
Spring delivery rotating disk (4), be arranged between snap catch (2) and the frame (1), the lateral opening of described cloth passage (11) delivers rotating disk (4) towards spring, and this spring delivery rotating disk (4) is used for being transported to the rolled spring of snap catch (2) in the cloth passage (11) and being tucked into the spring pouch that forms by ultrasonic welding;
Horizontal rolling ultrasonic brazing unit (5), its ultrasound functions position is arranged in cloth passage (11) rear end, to entering in the cloth passage (11) and through the welding of laterally rolling of the cloth of the welding of vertically rolling, make to form the continuous transverse weld seam on the cloth of process, with the sack sealing of each spring pouch;
The cloth driver train, it is arranged in the cloth passage (11) or is outer, is used for cloth driven forwards advancing;
Wherein, be provided with spring feed manipulator (7) and spring conveying ring road (13) between described snap catch (2) and the spring delivery rotating disk (4), described spring feed manipulator (7) is used for carrying ring road (13) to be transferred to spring delivery rotating disk (4) by spring on the prepared spring of snap catch (2); Be provided with spring between the cloth passage (11) of described spring delivery rotating disk (4) and frame (1) and reprint manipulator (8), it is used for that spring is delivered the spring that rotating disk (4) reprinting comes and is pushed in the spring pouch of cloth passage (11).
2. continuous rolling bag-spring machine according to claim 1 is characterized in that: totally two of described snap catchs (2) are symmetricly set on spring and carry ring road (13) to go up the both sides of spring end.
3. continuous rolling bag-spring machine according to claim 1 and 2, it is characterized in that: the spring heat-treating machine (22) that described snap catch (2) comprises spring bushing machine (21) and is attached thereto, described spring feed manipulator (7) are arranged on spring heat-treating machine (22) and go out the spring end.
4. continuous rolling bag-spring machine according to claim 1 is characterized in that: described vertical rolling ultrasonic brazing unit (3) is a super sonic roller that is provided with many assembly weldings joint (31).
5. continuous rolling bag-spring machine according to claim 1 is characterized in that: described horizontal rolling ultrasonic brazing unit (5) is a super sonic roller.
6. continuous rolling bag-spring machine according to claim 1, it is characterized in that: described cloth driver train is arranged on a pair of rotor wheel (6) of cloth passage (11) rear end, described rotor wheel (6) be provided with a plurality of be used to scrape the spring pouch scrape wheel (61).
7. continuous rolling bag-spring machine according to claim 1 and 2 is characterized in that: described spring delivery rotating disk (4) comprises rotary case (41) and is distributed on the grid that is used to hold spring (42) of rotary case (41).
8. continuous rolling bag-spring machine according to claim 1 is characterized in that: described cloth passage (11) lateral opening portion is provided with the flange fixing installation that the cloth edge that is used for strutting compresses.
9. continuous rolling bag-spring machine according to claim 1 is characterized in that: described cloth passage (11) entrance also is provided with cloth tension force buffer memory mechanism (14).
10. continuous rolling bag-spring machine according to claim 1 is characterized in that: also be provided with the spring tilting device (9) with the spring upset in the described cloth passage (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020278322XU CN201777876U (en) | 2010-07-30 | 2010-07-30 | Continuously-rolling pocket spring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020278322XU CN201777876U (en) | 2010-07-30 | 2010-07-30 | Continuously-rolling pocket spring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201777876U true CN201777876U (en) | 2011-03-30 |
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ID=43791097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020278322XU Expired - Lifetime CN201777876U (en) | 2010-07-30 | 2010-07-30 | Continuously-rolling pocket spring machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN201777876U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101955150A (en) * | 2010-07-30 | 2011-01-26 | 严卓晟 | Bagged spring machine capable of continuously rolling |
| CN103966413A (en) * | 2014-05-06 | 2014-08-06 | 郭祥飞 | Spring transmitting heat treatment device for bagged spring machine |
| CN104445041A (en) * | 2013-09-25 | 2015-03-25 | 澳门泰华机械有限公司 | Multi-set bagged spring arranging, conveying, welding and cutting device |
| CN104438982A (en) * | 2013-09-25 | 2015-03-25 | 澳门泰华机械有限公司 | Improved automatic bagged spring production device |
| WO2018220362A3 (en) * | 2017-05-31 | 2019-04-18 | HS Products Limited | Transportation apparatus and method |
| CN110996725A (en) * | 2017-05-31 | 2020-04-10 | Hs产品有限公司 | Pocket spring unit and method of manufacture |
| US10808786B2 (en) | 2011-10-11 | 2020-10-20 | Harrison Spinks Components Limited | Hybrid spring |
| US11800937B2 (en) | 2012-08-10 | 2023-10-31 | Harrison Spinks Components Limited | Resilient unit with different major surfaces |
-
2010
- 2010-07-30 CN CN201020278322XU patent/CN201777876U/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101955150B (en) * | 2010-07-30 | 2012-11-14 | 严卓晟 | Bagged spring machine capable of continuously rolling |
| CN101955150A (en) * | 2010-07-30 | 2011-01-26 | 严卓晟 | Bagged spring machine capable of continuously rolling |
| US10808786B2 (en) | 2011-10-11 | 2020-10-20 | Harrison Spinks Components Limited | Hybrid spring |
| US11800937B2 (en) | 2012-08-10 | 2023-10-31 | Harrison Spinks Components Limited | Resilient unit with different major surfaces |
| CN104445041A (en) * | 2013-09-25 | 2015-03-25 | 澳门泰华机械有限公司 | Multi-set bagged spring arranging, conveying, welding and cutting device |
| CN104438982A (en) * | 2013-09-25 | 2015-03-25 | 澳门泰华机械有限公司 | Improved automatic bagged spring production device |
| CN103966413B (en) * | 2014-05-06 | 2016-08-31 | 郭祥飞 | Spring annealing device is sent for bag-spring machine |
| CN103966413A (en) * | 2014-05-06 | 2014-08-06 | 郭祥飞 | Spring transmitting heat treatment device for bagged spring machine |
| WO2018220362A3 (en) * | 2017-05-31 | 2019-04-18 | HS Products Limited | Transportation apparatus and method |
| CN110958982A (en) * | 2017-05-31 | 2020-04-03 | Hs产品有限公司 | Conveying apparatus and method |
| CN110996725A (en) * | 2017-05-31 | 2020-04-10 | Hs产品有限公司 | Pocket spring unit and method of manufacture |
| US11305941B2 (en) | 2017-05-31 | 2022-04-19 | HS Products Limited | Transportation apparatus and method |
| US11412860B2 (en) | 2017-05-31 | 2022-08-16 | HS Products Limited | Pocketed spring unit and method of manufacture |
| AU2018276124B2 (en) * | 2017-05-31 | 2024-03-14 | HS Products Limited | Transportation apparatus and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110330 Effective date of abandoning: 20130306 |
|
| RGAV | Abandon patent right to avoid regrant |