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CN201767010U - Photoelectric signal detection device for pipeline at output terminal of cigarette filter rod transmitter - Google Patents

Photoelectric signal detection device for pipeline at output terminal of cigarette filter rod transmitter Download PDF

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Publication number
CN201767010U
CN201767010U CN2010202699179U CN201020269917U CN201767010U CN 201767010 U CN201767010 U CN 201767010U CN 2010202699179 U CN2010202699179 U CN 2010202699179U CN 201020269917 U CN201020269917 U CN 201020269917U CN 201767010 U CN201767010 U CN 201767010U
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China
Prior art keywords
photoelectric sensor
transmitter
detection device
filter rod
type photoelectric
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Expired - Fee Related
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CN2010202699179U
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Chinese (zh)
Inventor
王声扬
江志凌
余其旺
罗晖
金文久
杜卫
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Abstract

The utility model provides a photoelectric signal detection device for a pipeline at the output terminal of a cigarette filter rod transmitter. The photoelectric signal detection device comprises a glass detector tube, a fork type photoelectric sensor and a sensor signal wire, wherein the glass detector tube is connected with the fork type photoelectric sensor, the glass detector tube and the fork type photoelectric sensor are mounted at the tail end of the delivery pipe of the transmitting wheel of the transmitter so as to achieve the detecting function to blockage, counting and the like of a filter rod, and are fixedly connected with the body of the transmitter. The detection device of the embodiment adopts the fork type photoelectric sensor for detecting the blockage, or the counting and the like of the filter rod, and because the area of the beam of the fork type photoelectric sensor is larger and the signals are stronger, the failure phenomena of blockage misreport can be stopped basically; besides, the fork type photoelectric sensor and the glass detector tube are mounted at the tail end of the delivery pipe of the transmitting wheel of the transmitter and firmly connected with the main body, so that the disassembly and assembly, the checking or the failure diagnosis are very convenient.

Description

一种卷烟过滤嘴棒发射机输出端管道光电信号检测装置 A pipe photoelectric signal detection device at the output end of a cigarette filter rod transmitter

技术领域technical field

本实用新型涉及烟草加工检测技术领域,具体是一种卷烟过滤嘴棒发射机输出端管道光电信号检测装置。The utility model relates to the technical field of tobacco processing and detection, in particular to a pipe photoelectric signal detection device at the output end of a cigarette filter rod transmitter.

背景技术Background technique

在卷烟企业的生产流程中,卷烟设备使用的过滤嘴棒(简称嘴棒)一般采用“风送”的方法进行输送,即在同一厂区内,嘴棒发射机以风力(压缩空气)为动力,通过密闭的输送管道将嘴棒输送到卷烟设备上的接收站。In the production process of cigarette enterprises, the filter rods used in cigarette equipment (referred to as the rods for short) are generally conveyed by the method of "air delivery", that is, in the same factory area, the rod transmitters are powered by wind (compressed air), through A closed delivery duct transports the rods to the receiving station on the cigarette making machine.

其具体方法是:嘴棒发射机与卷烟设备上的嘴棒接收站之间由一根(或多根)管道连接,两地距离一般在30-400米之间。嘴棒由嘴棒发射机输出,在嘴棒发射机料斗的下方有一发射轮,发射轮外圆上布有带吸风孔的沟槽,在发射轮的下方有一密封块,它与发射轮配合形成了密封仓。在工作时,料斗内的嘴棒分别落入发射轮的沟槽内并被吸风吸住,旋转的发射轮将嘴棒送入发射工位时,沟槽内吸风孔的吸风被关闭,发射轮的轴向有一股高压气流(压缩空气)将嘴棒通过密闭管道高速地输送到卷烟设备上的嘴棒接收站,为卷烟设备生产提供需要的嘴棒。The specific method is as follows: the mouth stick transmitter and the mouth stick receiving station on the cigarette equipment are connected by one (or more) pipelines, and the distance between the two places is generally between 30-400 meters. The mouth stick is output by the mouth stick transmitter. There is a launch wheel under the hopper of the mouth stick transmitter. There are grooves with suction holes on the outer circle of the launch wheel. There is a sealing block under the launch wheel, which cooperates with the launch wheel. A sealed chamber is formed. When working, the nozzle rods in the hopper fall into the grooves of the launching wheel respectively and are sucked by the suction. When the rotating launching wheel sends the nozzle rods into the launching station, the suction of the suction hole in the groove is closed. , There is a high-pressure airflow (compressed air) in the axial direction of the launching wheel to transport the mouth stick to the mouth stick receiving station on the cigarette equipment at high speed through a closed pipeline, providing the required mouth stick for the production of cigarette equipment.

在嘴棒发射机的输出端装有一个光电信号检测装置,当嘴棒由嘴棒发射机输出经过这个光电信号检测装置时,相邻的嘴棒之间有一定的间隙,便会产生了脉冲信号,信号检测装置上的光电传感器记录了每一脉冲信号,这些信号传送到电控系统中,一旦出现(高电频或低电频)堵塞便失去脉冲信号,在嘴棒发射机的操作控制屏上立刻显示“堵塞”报警信号,这个信号检测装置还兼有嘴棒的记数功能。A photoelectric signal detection device is installed at the output end of the mouth stick transmitter. When the mouth stick is output by the mouth stick transmitter and passes through the photoelectric signal detection device, there is a certain gap between adjacent mouth sticks, and a pulse will be generated. Signal, the photoelectric sensor on the signal detection device records each pulse signal, and these signals are transmitted to the electric control system, once the blockage occurs (high electric frequency or low electric frequency), the pulse signal will be lost, and the operation control of the mouth stick transmitter The "blockage" alarm signal is displayed immediately on the screen, and this signal detection device also has the counting function of the mouth stick.

现有的嘴棒发射机管道信号检测装置采用的是对射式的光纤传感器,在使用时经常出现“堵塞”故障,因为对射式的光纤传感器是一种精度较高,对使用场合有较高的要求,因嘴棒的表面有较多纸灰粉尘,所以嘴棒在发射过程中,这些纸灰粉尘容易脱落集聚在通道处,使得对射式光纤信号的强度降低,经常误为“堵塞”故障而使嘴棒发射机不能正常工作;另外对射式的光纤传感器安装在发射轮输出通道处的两侧,导致安装调试的过程比较复杂,耗时较多,检查或判断故障的过程非常麻烦。The existing nozzle stick transmitter pipeline signal detection device uses a through-beam optical fiber sensor, which often occurs "blocking" failures during use. High requirements, because there is a lot of paper dust on the surface of the nozzle rod, so the paper dust dust is easy to fall off and accumulate in the channel during the launch process of the nozzle rod, which reduces the intensity of the through-beam optical fiber signal, and is often mistaken for "blocking". "failure caused the nozzle rod transmitter to not work normally; in addition, the through-beam optical fiber sensor is installed on both sides of the output channel of the transmitting wheel, which makes the installation and debugging process more complicated and time-consuming, and the process of checking or judging the fault is very difficult. trouble.

发明内容Contents of the invention

本实用新型提供一种卷烟过滤嘴棒发射机输出端管道光电信号检测装置,可提高嘴棒发射管道信号检测的准确度,并且拆装、检查或判断故障非常方便。The utility model provides a pipe photoelectric signal detection device at the output end of a cigarette filter rod transmitter, which can improve the detection accuracy of the filter rod transmission pipe signal, and is very convenient for disassembly, inspection or fault judgment.

本实用新型提供一种卷烟过滤嘴棒发射机输出端管道光电信号检测装置,包括玻璃检测管、叉式光电传感器及传感器信号线,所述玻璃检测管与所述叉式光电传感器连接,所述玻璃检测管及所述叉式光电传感器安装在发射机的发射轮输送管末端以进行过滤嘴棒的堵塞检测,并与发射机的机身固定连接。The utility model provides a pipe photoelectric signal detection device at the output end of a cigarette filter rod transmitter, which comprises a glass detection tube, a fork-type photoelectric sensor and a sensor signal line, the glass detection tube is connected with the fork-type photoelectric sensor, and the glass The detection tube and the fork-type photoelectric sensor are installed at the end of the delivery tube of the transmitting wheel of the transmitter to detect the blockage of the filter rod, and are fixedly connected with the fuselage of the transmitter.

本实施例所述检测装置采用叉式光电传感器进行过滤嘴棒的堵塞或记数等检测,由于叉式光电传感器的光束面积较大且信号较强,即便过滤嘴棒表面有纸灰粉尘在检测装置内集聚,也不会影响正常工作,基本杜绝了误报“堵塞”故障现象,不需操作人员经常清洁;另外,因为叉式光电传感器和玻璃检测管安装在发射机的发射轮输送管末端,并与机身牢固连接,叉式光电传感器全部延伸到嘴棒发射机外部,在光电信号检测装置处集聚的纸灰粉尘大幅减少,拆装、检查或判断故障非常方便。The detection device described in this embodiment uses a fork-type photoelectric sensor to detect the clogging or counting of the filter rod. Since the beam area of the fork-type photoelectric sensor is relatively large and the signal is strong, even if there is paper dust on the surface of the filter rod in the detection device Accumulation will not affect the normal work, basically eliminates the false alarm "blocking" fault phenomenon, and does not require frequent cleaning by the operator; in addition, because the fork-type photoelectric sensor and the glass detection tube are installed at the end of the transmitter's transmitting wheel delivery tube, and It is firmly connected with the fuselage, and the fork-type photoelectric sensor is all extended to the outside of the nozzle bar transmitter. The paper dust and dust accumulated at the photoelectric signal detection device are greatly reduced, and it is very convenient to disassemble, check or judge the fault.

附图说明Description of drawings

图1是本实用新型卷烟过滤嘴棒发射机输出端管道光电信号检测装置的结构示意图。Fig. 1 is a schematic structural view of a pipeline photoelectric signal detection device at the output end of a cigarette filter rod transmitter of the present invention.

图中:1-玻璃检测管,2-叉式光电传感器,3-传感器信号线,4-连接支座,5-发射机防护板,6-机身墙板,7-发射轮输送管,8-密封圈,9-法兰,10-输入连接块,11-输出连接块,12-玻璃检测管座,13-支架,14-发射轮输出连接头。In the figure: 1-glass detection tube, 2-fork photoelectric sensor, 3-sensor signal line, 4-connecting support, 5-transmitter protective plate, 6-body wall panel, 7-transmitting wheel delivery pipe, 8 -sealing ring, 9-flange, 10-input connection block, 11-output connection block, 12-glass detection tube seat, 13-bracket, 14-transmission wheel output connection head.

具体实施方式Detailed ways

下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述。The technical solution in the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the utility model.

图1所示为本实用新型卷烟过滤嘴棒发射机输出端管道光电信号检测装置的结构示意图,所述卷烟过滤嘴棒发射机输出端管道光电信号检测装置包括玻璃检测管1、叉式光电传感器2及传感器信号线3,所述玻璃检测管1与所述叉式光电传感器2连接,所述玻璃检测管1及所述叉式光电传感器2安装在发射轮输送管7的末端以进行过滤嘴棒的堵塞或记数等检测,并与发射机的机身固定连接。Fig. 1 shows the structural representation of the pipeline photoelectric signal detection device at the output end of the cigarette filter rod transmitter of the utility model, and the output pipeline photoelectric signal detection device of the cigarette filter rod transmitter comprises a glass detection tube 1, a fork-type photoelectric sensor 2 and Sensor signal line 3, the glass detection tube 1 is connected to the fork-type photoelectric sensor 2, the glass detection tube 1 and the fork-type photoelectric sensor 2 are installed at the end of the transmission wheel delivery tube 7 to block the filter rod Or counting and other detection, and fixed connection with the body of the transmitter.

如图1所示,所述玻璃检测管1装设于玻璃检测管座12上,所述玻璃检测管座12包括输入连接块10及输出连接块11,所述输入连接块10通过密封圈8和法兰9与所述发射轮输送管7连接。所述叉式光电传感器2通过支架13固定在所述玻璃检测管座12上。所述玻璃检测管座12通过连接支座4固定于发射机的机身,具体的,可固定于发射机防护板5上的机身墙板6上。As shown in Figure 1, the glass detection tube 1 is installed on the glass detection tube base 12, the glass detection tube base 12 includes an input connection block 10 and an output connection block 11, and the input connection block 10 passes through the sealing ring 8 And the flange 9 is connected with the delivery pipe 7 of the launching wheel. The fork photoelectric sensor 2 is fixed on the glass detection tube base 12 through a bracket 13 . The glass detection tube base 12 is fixed on the fuselage of the transmitter through the connecting support 4 , specifically, it can be fixed on the fuselage wall plate 6 on the transmitter protective plate 5 .

所述发射轮通过发射轮输出连接头14与所述发射轮输送管7连接,所述玻璃检测管1设置在所述发射轮输送管7的末端,当嘴棒由嘴棒发射机输出到所述发射轮输送管7的末端处时,相邻的嘴棒之间有一定的间隙,这个间隙透出的光信号便会进入所述玻璃检测管1,所述叉式光电传感器2在检测到玻璃检测管1中的光信号时,所述叉式光电传感器2便会产生脉冲信号,所述叉式光电传感器2通过所述传感器信号线3将所述脉冲信号传送给控制系统;如果所述一旦出现堵塞便失去脉冲信号,在嘴棒发射机的操作控制屏上立刻显示“堵塞”报警信号。Described transmitting wheel is connected with described transmitting wheel conveying pipe 7 by transmitting wheel output connection head 14, and described glass detection tube 1 is arranged on the end of described transmitting wheel conveying pipe 7, when the mouth bar is output to the place by the mouth stick transmitter At the end of the transmitting wheel delivery pipe 7, there is a certain gap between the adjacent mouth rods, and the light signal from this gap will enter the glass detection tube 1, and the fork-type photoelectric sensor 2 detects When the optical signal in the glass detection tube 1 is detected, the fork photoelectric sensor 2 will generate a pulse signal, and the fork photoelectric sensor 2 will transmit the pulse signal to the control system through the sensor signal line 3; if the Once blockage occurs, the pulse signal will be lost, and the "blockage" alarm signal will be displayed immediately on the operation control panel of the mouth stick transmitter.

本实施例所述检测装置采用叉式光电传感器进行过滤嘴棒的堵塞或记数等检测,由于叉式光电传感器的光束面积较大且信号较强,即便过滤嘴棒表面有纸灰粉尘在检测装置内集聚,也不会影响正常工作,基本杜绝了误报“堵塞”故障现象,不需操作人员经常清洁;另外,因为叉式光电传感器和玻璃检测管安装在发射机的发射轮输送管末端,并与机身牢固连接,叉式光电传感器全部延伸到嘴棒发射机外部,在光电信号检测装置处集聚的纸灰粉尘大幅减少,拆装、检查或判断故障非常方便。The detection device described in this embodiment uses a fork-type photoelectric sensor to detect the clogging or counting of the filter rod. Since the beam area of the fork-type photoelectric sensor is relatively large and the signal is strong, even if there is paper dust on the surface of the filter rod in the detection device Accumulation will not affect the normal work, basically eliminates the false alarm "blocking" fault phenomenon, and does not require frequent cleaning by the operator; in addition, because the fork-type photoelectric sensor and the glass detection tube are installed at the end of the transmitter's transmitting wheel delivery tube, and It is firmly connected with the fuselage, and the fork-type photoelectric sensor is all extended to the outside of the nozzle bar transmitter. The paper dust and dust accumulated at the photoelectric signal detection device are greatly reduced, and it is very convenient to disassemble, check or judge the fault.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any skilled person in the technical field can easily think of changes within the technical scope disclosed in the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (4)

1. cigarette filter stick emitter output pipeline photosignal checkout gear, it is characterized in that: comprise glass detector tube (1), V shape photoelectric sensor (2) and sensor signal lines (3), described glass detector tube (1) is connected with described V shape photoelectric sensor (2), the end that described glass detector tube (1) and described V shape photoelectric sensor (2) are installed in the emission wheel carrier pipe (7) of emitter detects with the obstruction of carrying out filter stick, and fixedlys connected with the fuselage of emitter.
2. checkout gear as claimed in claim 1, it is characterized in that: described glass detector tube (1) is installed in glass and detects on the base (12), described glass detects base (12) and comprises input contiguous block (10) and output contiguous block (11), and described input contiguous block (10) is by being connected with described emitter emission wheel carrier pipe (17).
3. checkout gear as claimed in claim 1 is characterized in that: described V shape photoelectric sensor (2) is fixed on described glass by support (13) and detects on the base (12)
4. checkout gear as claimed in claim 1 is characterized in that: described glass detects base (12) by connecting the fuselage that bearing (6) is fixed in emitter.
CN2010202699179U 2010-07-20 2010-07-20 Photoelectric signal detection device for pipeline at output terminal of cigarette filter rod transmitter Expired - Fee Related CN201767010U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423127A (en) * 2011-10-12 2012-04-25 龙岩烟草工业有限责任公司 Device and method for detecting working state of washboard in cigarette-making machine
CN103112721A (en) * 2013-01-22 2013-05-22 龙岩烟草工业有限责任公司 Material conveying state detecting device and material conveying state detecting method
CN105277998A (en) * 2015-11-25 2016-01-27 龙岩烟草工业有限责任公司 Method and system for detecting drum wheel negative-pressure hole blocking rate
CN110063519A (en) * 2019-05-08 2019-07-30 徐中勤 Novel filter stick reception device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423127A (en) * 2011-10-12 2012-04-25 龙岩烟草工业有限责任公司 Device and method for detecting working state of washboard in cigarette-making machine
CN103112721A (en) * 2013-01-22 2013-05-22 龙岩烟草工业有限责任公司 Material conveying state detecting device and material conveying state detecting method
CN103112721B (en) * 2013-01-22 2015-06-10 龙岩烟草工业有限责任公司 Material conveying state detecting device
CN105277998A (en) * 2015-11-25 2016-01-27 龙岩烟草工业有限责任公司 Method and system for detecting drum wheel negative-pressure hole blocking rate
CN105277998B (en) * 2015-11-25 2018-07-13 龙岩烟草工业有限责任公司 The detection method and system of drum negative pressure hole plugging rate
CN110063519A (en) * 2019-05-08 2019-07-30 徐中勤 Novel filter stick reception device

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