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CN201760732U - Assembling and disassembling system of disassembly type special bulkgrain container - Google Patents

Assembling and disassembling system of disassembly type special bulkgrain container Download PDF

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Publication number
CN201760732U
CN201760732U CN2010205094712U CN201020509471U CN201760732U CN 201760732 U CN201760732 U CN 201760732U CN 2010205094712 U CN2010205094712 U CN 2010205094712U CN 201020509471 U CN201020509471 U CN 201020509471U CN 201760732 U CN201760732 U CN 201760732U
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container
disassembly
end plate
fixed frame
assembly
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程诗池
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Sichuan Fu Fu Container Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/51Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products

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Abstract

The utility model discloses an assembling and disassembling system of a disassembly type special bulkgrain container, which belongs to the technology of containers and aims to solve the problems that container disassembly in the prior art is not only difficult but also expensive. The assembling and disassembling system of the disassembly type special bulkgrain container includes a hoisting system for fixing the top plate of a container, and a guide system for leading end plates of the container to incline towards the center of the container, wherein the hoisting system includes a fixing bracket, and a hoisting hook arranged above the center of the fixing bracket and connected with the four corners of the fixing bracket; and the guide system includes chutes positioned on the fixing bracket and pulleys positioned in the chutes. The assembling and disassembling system has the advantages of simple structure, convenience for use, realization of automatic assembly and disassembly, and one-step assembly and disassembly, greatly reduces the engineering amount and the cost for assembly and disassembly of the container, and has high practical value.

Description

可拆式专用散粮集装箱的拆装系统 Dismantling system of detachable special bulk grain container

技术领域technical field

本实用新型涉及一种拆装系统,具体地说,是涉及一种可拆式散粮集装箱的拆装系统。The utility model relates to a disassembly and assembly system, in particular to a disassembly and assembly system of a detachable bulk grain container.

背景技术Background technique

目前国内粮食运输主要靠铁路,而在铁路运输过程中用于装粮的仍是传统的棚车、敞车、L18型车和干散货集装箱。其中,棚车只能装运包粮;敞车可运散粮,但由于敞车无安全与防护设施,运输过程中存在众多盗损、漏损、湿损现象,卸车还要求特殊条件并以人工为主;L18型散粮运输车因无法解决返空造成的经济成本和运力浪费而不允许越过山海关,不能大规模推广;干散货箱净容积低、租金高、返空成本高,无法进行公、铁、海联运(铁路箱不允许下海、下水)。水路滚装散杂货船可运散粮,但不能适应公、铁、海、江无缝联运需求,且内陆地区不能用上。At present, domestic grain transportation mainly relies on railways, and traditional boxcars, gondola cars, L18 vehicles and dry bulk containers are still used to load grain during railway transportation. Among them, the boxcar can only transport packaged grain; the gondola car can transport bulk grain, but because the gondola car has no safety and protection facilities, there are many phenomena of theft, leakage, and wet damage during the transportation process, and unloading also requires special conditions and is mainly manual; The L18 bulk grain transport vehicle is not allowed to cross the Shanhaiguan Pass due to the inability to solve the economic cost and waste of transport capacity caused by returning to the air, and cannot be promoted on a large scale; the net volume of the dry bulk container is low, the rent is high, and the cost of returning to the air is high, so it cannot be transported by road or railway. , Sea transport (railway boxes are not allowed to go into the sea or into the water). Waterway ro-ro bulk cargo ships can transport bulk grain, but they cannot meet the needs of seamless intermodal transportation of roads, railways, seas and rivers, and cannot be used in inland areas.

综上所述,安全性能与返空成本成为了目前散粮运输过程中的主要问题,极大地阻碍了散粮长途运输业的发展。To sum up, safety performance and return cost have become the main problems in the current bulk grain transportation process, which has greatly hindered the development of the bulk grain long-distance transportation industry.

实用新型内容Utility model content

本实用新型的目的在于提供一种可拆式专用散粮集装箱的拆装系统,解决集装箱面板拆卸与安装时劳动强度大、成本高的问题,实现集装箱顶板、端板与底板的拆装自动化且分别一次性完成的目的,以提高拆装效率、降低劳动强度与拆装成本。The purpose of this utility model is to provide a disassembly and assembly system for a detachable special bulk grain container, which solves the problems of high labor intensity and high cost during the disassembly and installation of the container panel, and realizes the automatic disassembly and assembly of the container top plate, end plate and bottom plate. The purpose of one-time completion is to improve the efficiency of disassembly and assembly, reduce labor intensity and disassembly and assembly costs.

为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:

可拆式专用散粮集装箱的拆装系统,包括用于固定集装箱顶板的吊装系统,以及用于引导集装箱端板向其中心倾斜的引导系统。The disassembly and assembly system of the detachable special bulk grain container includes a hoisting system for fixing the top plate of the container, and a guiding system for guiding the end plate of the container to incline to its center.

具体地说,所述吊装系统包括固定架,以及位于固定架中心上方并与固定架四角连接的吊钩。固定架用于固定集装箱的顶板,而吊钩则主要起到支撑作用。Specifically, the hoisting system includes a fixed frame, and hooks located above the center of the fixed frame and connected to the four corners of the fixed frame. The fixing frame is used to fix the roof of the container, while the hook mainly plays a supporting role.

进一步地说,所述固定架通过钢丝绳分别与其四角连接。Furthermore, the four corners of the fixed frame are respectively connected with the steel wire ropes.

为了控制集装箱拆卸时端板的倾斜方向,使其按照预定的方向倾斜,所述固定架上还设置有用于限制集装箱端板倾斜方向的挡板。In order to control the inclination direction of the end plate when the container is disassembled, so that it inclines in a predetermined direction, the fixing frame is also provided with a baffle for limiting the inclination direction of the container end plate.

所述引导系统包括设置于固定架上的滑槽,以及位于滑槽内的滑轮。The guiding system includes a chute arranged on the fixed frame, and a pulley located in the chute.

进一步地说,所述滑槽的走向与集装箱端板所在平面垂直;在工作状态下,所述滑轮与集装箱端板通过倒绳钩连接。Furthermore, the direction of the chute is perpendicular to the plane where the container end plate is located; in the working state, the pulley is connected to the container end plate through a hook.

本实用新型的设计原理:在解除集装箱各面板的紧固螺栓后,利用滑槽与滚轮的滑动连接关系,当给予集装箱顶板一个向下的外力,或/和对集装箱端板施加向集装箱内部的外力后,端板将在滑轮的带动下沿滑槽自动滑动,端板开始向集装箱中部倾斜;而端板向下倾斜将带动顶板下降,最终实现端板、顶板全部平放于底板上,达到集装箱端板、顶板拆卸的目的;而集装箱面板的组装原理则与拆卸相反,对顶板施加向上的外力,使端板位于底板中部的一端在滑轮的作用下沿滑槽上升,带动顶板上升,直到端板、顶板到达预定位置,在紧固螺栓后,完成集装箱底板、端板与顶板的组装。The design principle of the utility model: After releasing the fastening bolts of each panel of the container, using the sliding connection relationship between the chute and the roller, when a downward external force is given to the container top plate, or/and the container end plate is applied to the inside of the container, After the external force, the end plate will automatically slide along the chute driven by the pulley, and the end plate will start to tilt towards the middle of the container; and the downward tilt of the end plate will drive the top plate to descend, and finally the end plate and the top plate will be placed flat on the bottom plate to achieve The purpose of container end plate and roof disassembly; while the assembly principle of the container panel is opposite to disassembly, an upward external force is applied to the top plate, so that the end of the end plate located in the middle of the bottom plate rises along the chute under the action of the pulley, driving the top plate to rise until After the end plate and top plate reach the predetermined position, after tightening the bolts, the assembly of the container bottom plate, end plate and top plate is completed.

本实用新型是在集装箱面板可拆卸的基础上设计的。与现有技术相比,本实用新型具有以下优势和有益效果:The utility model is designed on the basis that the panel of the container is detachable. Compared with the prior art, the utility model has the following advantages and beneficial effects:

(1)操作简单、方便,只需要对顶板施加一次外力,即可自动完成拆卸或组装,不仅大大降低了劳动强度,还提高了工作效果;(1) The operation is simple and convenient. It only needs to apply an external force to the top plate once, and the disassembly or assembly can be automatically completed, which not only greatly reduces the labor intensity, but also improves the work effect;

(2)在组装过程中,只有在刚开始的时候需要对顶板施加外力,而拆卸过程中,同样只有在开始时需要对顶板或端板施加外力,在组装或拆卸过程中,不再需要工作人员靠近集装箱,因此,工作人员的安全性大大提高;(2) During the assembly process, external force needs to be applied to the top plate only at the beginning, and during disassembly, it is also only necessary to apply external force to the top plate or end plate at the beginning, and no more work is required during assembly or disassembly The personnel are close to the container, therefore, the safety of the staff is greatly improved;

(3)拆装过程不占用额外的场地,随时随地即可进行,环境适应能力极强;(3) The disassembly and assembly process does not occupy additional space, and can be carried out anytime and anywhere, with strong environmental adaptability;

(4)劳动强度的降低与效率的提高,极大地节约了集装箱的拆装成本;(4) The reduction of labor intensity and the improvement of efficiency greatly save the cost of container disassembly and assembly;

(5)本拆装系统在非使用状态与集装箱本体完全分离,减少了集装箱的组件数量与自身重量,为其返空运输提供了极大的方便;(5) The disassembly system is completely separated from the container body in the non-use state, which reduces the number of components and its own weight of the container, and provides great convenience for its return to empty transportation;

(6)拆装系统的各个设备均为常规设备,造价低,基本不会为集装箱带来额外的成本,而且,整个拆装系统可以长期多次重复使用,一次长途运输只需一套设备即可,性价比极高。(6) All the equipment in the dismantling system are conventional equipment, the cost is low, basically no additional cost will be brought to the container, moreover, the whole dismantling system can be used repeatedly for a long time, only one set of equipment is needed for a long-distance transportation Yes, very cost-effective.

本实用新型属于可拆卸散粮集装箱的配套设备,具有极高的实用价值和推广价值。The utility model belongs to supporting equipment of a detachable bulk grain container, and has extremely high practical value and popularization value.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型-实施例的结构示意图。Fig. 2 is a schematic structural diagram of the utility model-embodiment.

附图中附图标记对应名称:1-顶板,2-端板,3-固定架,4-吊钩,5-钢丝绳,6-挡板,7-滑槽,8-滑轮,9-底板,10-倒绳钩。The corresponding names of reference signs in the accompanying drawings: 1-top plate, 2-end plate, 3-fixed frame, 4-hook, 5-wire rope, 6-baffle plate, 7-chute, 8-pulley, 9-bottom plate, 10-Barb Rope Hook.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步说明,但是本实用新型的实施方式并不仅限于此。The utility model will be further described below in conjunction with the accompanying drawings and examples, but the implementation of the utility model is not limited thereto.

如图1所示,可拆式专用散粮集装箱的拆装系统,包括用于固定集装箱顶板1的吊装系统,以及用于引导集装箱端板2向其中心倾斜的引导系统。其中,所述吊装系统包括固定架3,以及位于固定架3中心上方并与固定架3四角连接的吊钩4;而所述引导系统包括设置于固定架3上的滑槽7,以及位于滑槽7内的滑轮8。As shown in Figure 1, the disassembly and assembly system of the detachable special bulk grain container includes a hoisting system for fixing the container top plate 1, and a guiding system for guiding the container end plate 2 to tilt toward its center. Wherein, the hoisting system includes a fixed frame 3, and hooks 4 located above the center of the fixed frame 3 and connected to the four corners of the fixed frame 3; and the guide system includes a chute 7 arranged on the fixed frame 3, and a Pulley 8 in groove 7.

进一步地说,所述固定架3通过钢丝绳5分别与其四角连接,且固定架上还设置有用于限制集装箱端板2倾斜方向的挡板6;而所述滑槽7的走向与集装箱端板2所在平面垂直。Further, the fixed frame 3 is respectively connected to its four corners by wire ropes 5, and the fixed frame is also provided with a baffle plate 6 for limiting the inclination direction of the container end plate 2; The plane is vertical.

实施例Example

如图2所示,首先保证拆卸系统安装至集装箱上后,将滑轮8用倒绳钩10连接集装箱端板2,且集装箱顶板1、端板2与底板9已经处于可拆卸状态,其拆卸过程如下:首先对顶板1施加向下的的外力,或/和由工作人员从两侧对端板2施加向集装箱中心的外力,使滑轮8在滑槽7内开始滚动,滑轮8开始滚动,将带动与滑轮8连接的端板2上端开始向集装箱中部倾斜,而端板2的下端则基本不动,端板2一旦开始朝集装箱中心倾斜,就会在其自身重力作用下自动继续倾斜,相应地又推动滑轮8在滑槽7内继续滑动;在这种情况下,端板2与滑轮8相辅相成,互相促进;而随着起支撑作用的端板2的倾斜,顶板1将由于没有支撑而下降,并始终与端板2上端保持接触;在顶板1下降的过程中,吊钩4要随顶板1一起下降,否则,吊钩4将会对拆卸起阻碍作用。当端板2上端下降到与底板9完全接触,即端板2完全水平置于底板9上时,顶板1也完全水平置于端板2上,从而使底板9、端板2与顶板1三者完全水平重叠,集装箱的底板、端板与顶板拆卸完成。在拆卸过程中,由于固定架3上的挡板6的阻挡作用,使得端板只能向集装箱中心倾斜,而不能朝集装箱外部倾斜。As shown in Figure 2, after the disassembly system is installed on the container, the pulley 8 is connected to the container end plate 2 with the hook 10, and the container top plate 1, end plate 2 and bottom plate 9 are already in a detachable state. As follows: Firstly, downward external force is applied to the top plate 1, or/and external force is applied to the center of the container by the staff on the end plate 2 from both sides, so that the pulley 8 starts to roll in the chute 7, and the pulley 8 starts to roll. The upper end of the end plate 2 connected with the pulley 8 starts to tilt towards the middle of the container, while the lower end of the end plate 2 basically does not move. Once the end plate 2 starts to tilt towards the center of the container, it will automatically continue to tilt under its own gravity, correspondingly The ground pushes the pulley 8 to continue sliding in the chute 7; in this case, the end plate 2 and the pulley 8 complement each other and promote each other; and along with the inclination of the supporting end plate 2, the top plate 1 will not support due to Descend, and always keep in contact with the upper end of the end plate 2; in the process of descending the top plate 1, the hook 4 should drop together with the top plate 1, otherwise, the hook 4 will hinder the disassembly. When the upper end of the end plate 2 is lowered to fully contact with the bottom plate 9, that is, when the end plate 2 is completely horizontally placed on the bottom plate 9, the top plate 1 is also completely horizontally placed on the end plate 2, so that the bottom plate 9, the end plate 2 and the top plate 1 are three or complete horizontal overlap, the bottom plate, end plate and top plate of the container are disassembled. During the disassembly process, due to the blocking effect of the baffle plate 6 on the fixed frame 3, the end plate can only incline towards the center of the container, but not towards the outside of the container.

在集装箱底板、端板与顶板拆卸完成后,卸下其拆卸系统的各个组件。After the container bottom plate, end plate and top plate are disassembled, remove the various components of the dismantling system.

集装箱顶板1、端板2与底板9的组装过程与其拆卸过程相反,具体过程如下:首先将固定架3安装于顶板1上,将滑轮8用钢丝绳与端板2位于底板9中心的端头连接,然后控制吊钩4对顶板施加向上的作用力,使顶板1上升,顶板上升将带动滑槽7上升,滑轮8将在滑槽7内向其两端滚动,滑轮滚动的同时,端板2与滑轮8连接的端头也随之上升;当端板从水平状态变成与顶板完全垂直的状态时,停止对顶板1施加向上的作用力,此时,由于吊钩4与挡板6的共同作用,端板将不能向集装箱外部倾斜,只需要用横梁分别连接端板与顶板、底板即完成了集装箱端板2、顶板1和底板9之间的组装。The assembly process of the container top plate 1, end plate 2 and bottom plate 9 is opposite to its disassembly process. The specific process is as follows: firstly, the fixing frame 3 is installed on the top plate 1, and the pulley 8 is connected to the end of the end plate 2 at the center of the bottom plate 9 with a steel wire rope. , and then control the hook 4 to exert an upward force on the top plate to make the top plate 1 rise. The end that the pulley 8 is connected also rises thereupon; Effect, the end plate will not be inclined to the outside of the container, only need to connect the end plate and the top plate, the bottom plate respectively with the beam to complete the assembly between the container end plate 2, the top plate 1 and the bottom plate 9.

在组装完成后,解除滑轮8与端板2的连接状态,然后拆除固定架3即可。After the assembly is completed, the connection state between the pulley 8 and the end plate 2 is released, and then the fixing frame 3 is removed.

上述实施方式仅仅是本实用新型的最优实施例,并不表示本实用新型的保护范围仅限于此。按照上述实施例实施,即可很好地完成本实用新型。The above-mentioned implementation is only the optimal embodiment of the utility model, and does not mean that the protection scope of the utility model is limited thereto. Implement according to above-mentioned embodiment, can finish the utility model well.

Claims (7)

1.可拆式专用散粮集装箱的拆装系统,其特征在于,包括用于固定集装箱顶板(1)的吊装系统,以及用于引导集装箱端板(2)向其中心倾斜的引导系统。1. The disassembly and assembly system of the detachable special bulk grain container is characterized in that it includes a hoisting system for fixing the container top plate (1), and a guiding system for guiding the container end plate (2) to incline to its center. 2.根据权利要求1所述的可拆式专用散粮集装箱的拆装系统,其特征在于,所述吊装系统包括固定架(3),以及位于固定架(3)中心上方并与固定架(3)四角连接的吊钩(4)。2. The disassembly and assembly system of the detachable special bulk grain container according to claim 1, characterized in that, the hoisting system comprises a fixed frame (3), and is located above the center of the fixed frame (3) and connected to the fixed frame ( 3) suspension hooks (4) connected by four corners. 3.根据权利要求2所述的可拆式专用散粮集装箱的拆装系统,其特征在于,所述固定架(3)通过钢丝绳(5)分别与其四角连接。3. The disassembly and assembly system of the detachable special bulk grain container according to claim 2, characterized in that, the fixed frame (3) is connected to its four corners by steel wire ropes (5). 4.根据权利要求3所述的可拆式专用散粮集装箱的拆装系统,其特征在于,所述固定架(4)上还设置有用于限制集装箱端板(2)倾斜方向的挡板(6)。4. The disassembly and assembly system of the detachable special-purpose bulk grain container according to claim 3, characterized in that, the fixed frame (4) is also provided with a baffle ( 6). 5.根据权利要求2或4所述的可拆式专用散粮集装箱的拆装系统,其特征在于,所述引导系统包括设置于固定架(3)上的滑槽(7),以及位于滑槽(7)内的滑轮(8)。5. The disassembly and assembly system of the detachable special bulk grain container according to claim 2 or 4, characterized in that, the guide system includes a chute (7) arranged on the fixed frame (3), and a chute located on the chute Pulley (8) in groove (7). 6.根据权利要求5所述的可拆式专用散粮集装箱的拆装系统,其特征在于,所述滑槽(7)的走向与集装箱端板(2)所在平面垂直。6. The disassembly and assembly system of a detachable special bulk grain container according to claim 5, characterized in that, the direction of the chute (7) is perpendicular to the plane where the container end plate (2) is located. 7.根据权利要求6所述的可拆式专用散粮集装箱的拆装系统,其特征在于,在工作状态下,所述滑轮(8)与集装箱端板(2)通过倒绳钩(10)连接。7. The disassembly and assembly system of the detachable special bulk grain container according to claim 6, characterized in that, in the working state, the pulley (8) and the container end plate (2) pass through the hook (10) connect.
CN2010205094712U 2010-08-27 2010-08-27 Assembling and disassembling system of disassembly type special bulkgrain container Expired - Fee Related CN201760732U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966899A (en) * 2010-08-27 2011-02-09 程诗池 Removable special bulk grain container and dismounting system and dismounting method thereof
CN106378610A (en) * 2015-12-31 2017-02-08 太仓中集冷藏物流装备有限公司 Assembly device and assembly method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966899A (en) * 2010-08-27 2011-02-09 程诗池 Removable special bulk grain container and dismounting system and dismounting method thereof
CN101966899B (en) * 2010-08-27 2012-12-26 程诗池 Removable special bulk grain container and dismounting method thereof
CN106378610A (en) * 2015-12-31 2017-02-08 太仓中集冷藏物流装备有限公司 Assembly device and assembly method

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