CN201751548U - Engine water outlet support - Google Patents
Engine water outlet support Download PDFInfo
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- CN201751548U CN201751548U CN2010202556989U CN201020255698U CN201751548U CN 201751548 U CN201751548 U CN 201751548U CN 2010202556989 U CN2010202556989 U CN 2010202556989U CN 201020255698 U CN201020255698 U CN 201020255698U CN 201751548 U CN201751548 U CN 201751548U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/12—Improving ICE efficiencies
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及发动机的排气和排液装置,尤其涉及冷却液通道和EGR废气通道的集成装置。The utility model relates to an exhaust and liquid discharge device of an engine, in particular to an integrated device of a cooling liquid channel and an EGR exhaust gas channel.
【背景技术】【Background technique】
为了降低发动机有害物质的排放,满足排放法规日益严格的要求,EGR废气再循环技术已经成为汽油发动机较为普遍的一项技术。In order to reduce the emission of harmful substances in the engine and meet the increasingly stringent requirements of emission regulations, EGR exhaust gas recirculation technology has become a relatively common technology for gasoline engines.
针对铸铝的进气歧管,不布置EGR阀控制EGR废气比例的发动机采用这样一种方式:EGR废气通道直接在缸盖和歧管上做出(如图一);布置EGR阀控制EGR废气的比例的发动机采用这样一种方式:在缸盖上直接连接EGR阀,EGR废气通道直接在缸盖和进气歧管上做出(如图二)。这两种方式都省掉了发动机外部的EGR废气管路,整个EGR回路布置简单,发动机结构紧凑,但是因为采用铸铝的进气歧管,整个发动机的重量增加很多,不符合目前发动机轻量化的要求。For the intake manifold of cast aluminum, the engine that does not arrange the EGR valve to control the EGR exhaust gas ratio adopts such a method: the EGR exhaust gas channel is directly made on the cylinder head and the manifold (as shown in Figure 1); the EGR valve is arranged to control the EGR exhaust gas The proportion of the engine adopts such a method: the EGR valve is directly connected to the cylinder head, and the EGR exhaust gas passage is directly made on the cylinder head and the intake manifold (as shown in Figure 2). Both of these methods save the EGR exhaust pipeline outside the engine, the entire EGR circuit layout is simple, and the engine structure is compact, but because the intake manifold of cast aluminum is used, the weight of the entire engine increases a lot, which is not in line with the current light weight of the engine requirements.
针对塑料的进气歧管,一般采用独立的EGR废气回路。EGR阀直接连接在缸盖上或者通过一个独立的转接头与缸盖上的EGR废气出口连接,同时在外部布置EGR管路与进气歧管连接。这种布置方式满足了发动机轻量化的要求,但是整体布置不如前者紧凑。For plastic intake manifolds, an independent EGR exhaust gas circuit is generally used. The EGR valve is directly connected to the cylinder head or connected to the EGR exhaust gas outlet on the cylinder head through an independent adapter, and the EGR pipeline is arranged externally to connect with the intake manifold. This arrangement meets the requirements of engine lightweight, but the overall arrangement is not as compact as the former.
无论是采用铸铝进气歧管还是采用塑料进气歧管,目前发动机上的冷却液出口通道和EGR废气出口通道都是分开独立的,在发动机上,需要一个出水口支座(仅防冻液通道),一个出水口支座垫片,一个EGR废气座(仅废气通道,若EGR阀座直接在缸盖上做出,则不需要),一个EGR阀垫片以及相关部件来完成两种流体的循环。Regardless of whether the intake manifold is made of cast aluminum or plastic, the coolant outlet channel and the EGR exhaust gas outlet channel on the current engine are separated and independent. On the engine, a water outlet support is required (only antifreeze channel), a water outlet support gasket, an EGR exhaust gas seat (only the exhaust gas channel, if the EGR valve seat is directly made on the cylinder head, it is not required), an EGR valve gasket and related parts to complete the two fluids cycle.
这类结构的共同缺点是:Common disadvantages of such structures are:
1.因为两种流体通道的出口是分开独立的,不能有效利用冷却液对EGR废气进行冷却,降低进气温度;1. Because the outlets of the two fluid passages are separated and independent, the coolant cannot be effectively used to cool the EGR exhaust gas and reduce the intake air temperature;
2.因为两个流体通道的出口是分开独立的,导致发动机空间布置上不够紧凑,不能有效利用发动机舱的空间;2. Because the outlets of the two fluid passages are separated and independent, the space layout of the engine is not compact enough, and the space of the engine compartment cannot be effectively used;
3.因为需要两个座体分别用来作为两种流体的出口,导致发动机采购成本增加。3. Since two seats are required to serve as the outlets of the two fluids respectively, the purchase cost of the engine increases.
【实用新型内容】【Content of utility model】
为了解决现有技术中的问题,本实用新型提供了一种发动机出水口支座。In order to solve the problems in the prior art, the utility model provides an engine water outlet support.
本实用新型提供了一种发动机出水口支座包括EGR废气通道和冷却液通道,所述EGR废气通道和冷却液通道为集成在出水口支座上两个相互独立且紧邻的腔体,所述EGR废气通道布置在冷却液通道的外围。The utility model provides an engine water outlet support including an EGR exhaust gas channel and a cooling liquid channel, and the EGR exhaust gas channel and the cooling liquid channel are two mutually independent and closely adjacent cavities integrated on the water outlet support. The EGR exhaust gas passage is arranged on the periphery of the coolant passage.
作为本实用新型的进一步改进,所述EGR废气通道包括第一废气通道和第二废气通道,所述第一废气通道和第二废气通道之间设置用来安装EGR阀的EGR阀安装面,所述第一废气通道和第二废气通道通过EGR阀连通。As a further improvement of the utility model, the EGR exhaust gas channel includes a first exhaust gas channel and a second exhaust gas channel, and an EGR valve mounting surface for installing an EGR valve is arranged between the first exhaust gas channel and the second exhaust gas channel, so The first exhaust gas passage and the second exhaust gas passage communicate through the EGR valve.
作为本实用新型的进一步改进,包括散热器水管接口,所述散热器水管接口与所述冷却液通道连通,位于所述第一废气通道的左侧,所述左侧即从垂直于出水口支座与发动机缸盖连接的面且所述EGR阀安装面位于下面的角度看。As a further improvement of the utility model, it includes a radiator water pipe interface, the radiator water pipe interface communicates with the cooling liquid channel, and is located on the left side of the first exhaust gas channel, and the left side is branched from the outlet perpendicular to the water outlet. The face where the seat is connected to the engine cylinder head and the EGR valve mounting face is located below the point of view.
作为本实用新型的进一步改进,包括暖通出水管接口,所述暖通出水管接口与所述冷却液通道连通,位于所述第二废气通道的右侧,所述右侧即从垂直于出水口支座与发动机缸盖连接的面且所述EGR阀安装面位于下面的角度看。As a further improvement of the utility model, it includes a HVAC outlet pipe interface, the HVAC outlet pipe interface communicates with the cooling liquid channel, and is located on the right side of the second exhaust gas channel, and the right side is from the outlet vertically The surface where the water port support is connected to the engine cylinder head and the EGR valve installation surface is located below.
作为本实用新型的进一步改进,包括节气门体加热水管接口,所述节气门体加热水管接口与所述冷却液通道连通,位于所述EGR阀安装面与所述暖通出水管接口之间。As a further improvement of the present invention, a throttle body heating water pipe interface is included, and the throttle body heating water pipe interface communicates with the cooling liquid channel, and is located between the EGR valve installation surface and the HVAC outlet pipe interface.
作为本实用新型的进一步改进,包括冷却液温度传感器安装面,所述冷却液温度传感器安装面与所述冷却液通道连通,位于所述散热器水管接口和所述暖通出水管接口之间。As a further improvement of the present invention, it includes a coolant temperature sensor installation surface, the coolant temperature sensor installation surface communicates with the coolant channel, and is located between the radiator water pipe interface and the HVAC outlet pipe interface.
作为本实用新型的进一步改进,包括EGR管安装面,所述EGR管安装面与所述第二废气通道之间设置通道。As a further improvement of the utility model, an EGR pipe installation surface is included, and a passage is provided between the EGR pipe installation surface and the second exhaust gas passage.
本实用新型集成冷却液通道和EGR废气通道,有效利用冷却液来降低较高的EGR废气温度,有利于提高发动机充气效率,改善动力性能;保证发动机整体布局的结构紧凑,节省了空间;且成本较低,最大限度地实现低成本紧凑型发动机的目的。The utility model integrates the cooling liquid channel and the EGR exhaust gas channel, and effectively uses the cooling liquid to reduce the higher EGR exhaust gas temperature, which is conducive to improving the engine charging efficiency and improving the power performance; it ensures that the overall layout of the engine is compact and saves space; and the cost lower, to maximize the purpose of low-cost compact engines.
【附图说明】【Description of drawings】
图1为现有技术不布置EGR阀控制EGR废气比例的发动机结构示意图。FIG. 1 is a structural schematic diagram of an engine in the prior art without an EGR valve for controlling the proportion of EGR exhaust gas.
图2为现有技术布置EGR阀控制EGR废气比例的发动机结构示意图。Fig. 2 is a structural schematic diagram of an engine in which an EGR valve is arranged to control the proportion of EGR exhaust gas in the prior art.
图3是发动机缸盖后端示意图;Fig. 3 is a schematic diagram of the rear end of the engine cylinder head;
图4是出水口支座垫片结构示意图;Fig. 4 is a schematic diagram of the structure of the water outlet support gasket;
图5是本实用新型出水口支座的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the water outlet support of the utility model;
图6是图5的主视图;Fig. 6 is the front view of Fig. 5;
图7是图5的后视图;Fig. 7 is the back view of Fig. 5;
图8是图5的俯视图;Figure 8 is a top view of Figure 5;
图9是图5的仰视图;Fig. 9 is the bottom view of Fig. 5;
图10是图5的左视图;Fig. 10 is the left view of Fig. 5;
图11是图5的右视图。Fig. 11 is a right side view of Fig. 5 .
图中各部件名称如下:The names of the components in the figure are as follows:
EGR废气通道1、第一废气通道101、第二废气通道102、冷却液通道2、散热器水管接口3、暖通出水管接口4、节气门体加热水管接口5、冷却液温度传感器安装面6、EGR阀安装面7、EGR管安装面8、EGR阀双头螺柱9。EGR exhaust gas channel 1, first
【具体实施方式】【Detailed ways】
下面结合附图说明及具体实施方式对本实用新型进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
一种发动机出水口支座,在出水口支座上集成两个相互独立且紧邻的腔体,一个为冷却液通道1,一个为EGR废气通道2;两个腔体之间采用金属垫片进行密封。出水口支座垫片的形状和缸盖上的结合面形状一致,同样分为两个相互隔开的冷却液腔和EGR废气腔,如图四所示。所述EGR废气通道1和冷却液通道2为集成在出水口支座上两个相互独立且紧邻的腔体,所述EGR废气通道1布置在冷却液通道2的外围。An engine water outlet support, which integrates two mutually independent and adjacent cavities on the water outlet support, one is the coolant channel 1, and the other is the EGR
所述EGR废气通道1包括第一废气通道101和第二废气通道102,所述第一废气通道101和第二废气通道102之间设置用来安装EGR阀的EGR阀安装面7,所述第一废气通道101和第二废气通道102通过EGR阀连通。The EGR exhaust gas channel 1 includes a first
出水口支座上有两个独立的腔分别布置冷却液通道和EGR废气通道,并且集成散热器水管接口3,暖通出水管接口4,节气门体加热水管接口5,冷却液温度传感器安装面6,以及EGR阀安装面7和EGR管安装面8。There are two independent cavities on the water outlet support to arrange the coolant channel and the EGR exhaust gas channel respectively, and integrate the radiator
所述散热器水管接口3与所述冷却液通道2连通,位于所述第一废气通道101的左侧,所述左侧即从垂直于出水口支座与发动机缸盖连接的面且所述EGR阀安装面7位于下面的角度看。The radiator
所述暖通出水管接口4与所述冷却液通道2连通,位于所述第二废气通道102的右侧,所述右侧即从垂直于出水口支座与发动机缸盖连接的面且所述EGR阀安装面7位于下面的角度看。The HVAC
所述节气门体加热水管接口5与所述冷却液通道2连通,位于所述EGR阀安装面7与所述暖通出水管接口4之间。The throttle body heating
所述冷却液温度传感器安装面6与所述冷却液通道2连通,位于所述散热器水管接口3和所述暖通出水管接口4之间。包括EGR管安装面8,所述EGR管安装面8与所述第二废气通道102之间设置通道。The coolant temperature sensor installation surface 6 communicates with the
冷却液通道:Coolant channel:
冷却液从发动机缸盖进入出水口支座,通向散热器水管接口3,暖通水管接口4,节气门体加热水管接口5,冷却液温度传感器。The coolant enters the water outlet support from the engine cylinder head, leading to the radiator
废气通道:Exhaust channel:
废气从缸盖进入出水口支座的EGR第一废气通道101,EGR阀总成与出水口支座通过双头螺柱固定在一起,废气经EGR阀安装面7上的第一孔进入EGR阀,从EGR阀经EGR阀安装面7上的第二孔进入出水口支座的第一废气通道102,经EGR管安装面8上的一孔与EGR管联通,进入EGR管。Exhaust gas enters the EGR first
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104131919A (en) * | 2013-05-03 | 2014-11-05 | 通用电气公司 | Method and systems for a passageway block |
CN106194508A (en) * | 2014-12-03 | 2016-12-07 | 现代自动车株式会社 | Monoblock type exhaust gas recirculation valve shell |
CN108223211A (en) * | 2018-02-07 | 2018-06-29 | 广西玉柴机器股份有限公司 | The air inlet tube of V-type diesel |
CN110792534A (en) * | 2019-11-28 | 2020-02-14 | 哈尔滨东安汽车动力股份有限公司 | Water outlet adapter of integrated EGR valve |
CN114017143A (en) * | 2021-08-24 | 2022-02-08 | 西北工业大学 | A kind of turbine special-shaped exhaust and exhaust gas cooling device |
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2010
- 2010-07-09 CN CN2010202556989U patent/CN201751548U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104131919A (en) * | 2013-05-03 | 2014-11-05 | 通用电气公司 | Method and systems for a passageway block |
CN104131919B (en) * | 2013-05-03 | 2017-09-26 | 通用电气公司 | Method and system for passage block |
CN106194508A (en) * | 2014-12-03 | 2016-12-07 | 现代自动车株式会社 | Monoblock type exhaust gas recirculation valve shell |
CN106194508B (en) * | 2014-12-03 | 2018-10-19 | 现代自动车株式会社 | Monoblock type exhaust gas recirculation valve shell |
CN108223211A (en) * | 2018-02-07 | 2018-06-29 | 广西玉柴机器股份有限公司 | The air inlet tube of V-type diesel |
CN110792534A (en) * | 2019-11-28 | 2020-02-14 | 哈尔滨东安汽车动力股份有限公司 | Water outlet adapter of integrated EGR valve |
CN114017143A (en) * | 2021-08-24 | 2022-02-08 | 西北工业大学 | A kind of turbine special-shaped exhaust and exhaust gas cooling device |
CN114017143B (en) * | 2021-08-24 | 2023-07-04 | 西北工业大学 | Special-shaped exhaust and waste gas cooling device of turbine |
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