CN201730679U - Diesel engine burning oil and gas intelligent control proportioning device - Google Patents
Diesel engine burning oil and gas intelligent control proportioning device Download PDFInfo
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- CN201730679U CN201730679U CN2010202602370U CN201020260237U CN201730679U CN 201730679 U CN201730679 U CN 201730679U CN 2010202602370 U CN2010202602370 U CN 2010202602370U CN 201020260237 U CN201020260237 U CN 201020260237U CN 201730679 U CN201730679 U CN 201730679U
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Abstract
本实用新型涉及一种柴油机燃烧油气智能控制配比装置,包括涡轮增加器以及与涡轮增压器连接的中冷系统,中冷系统还连接发动机的进气管,所述的发动机的进气管上并联有一组补气管,所述的补气管上依次加装有电磁阀、第一气包、调压阀、第二气包以及空气压缩机。采用本实用新型发动机瞬间加速的所需的气量满足度加大,烟度大幅度降低,利用不透光烟度法测量,烟度降低率在30~60%,其他排放物也有相应的减少,加速动力有明显的提高。从社会效应的角度来说减少城市公交排放的污染物,改善城市生活环境,真真意义上的实现绿色、环保、低碳的生活环境。
The utility model relates to an intelligent control proportioning device for combustion oil and gas of a diesel engine, which comprises a turbocharger and an intercooling system connected with the turbocharger. The intercooling system is also connected to the intake pipe of the engine, and the intake pipe of the engine is connected in parallel There is a group of air supply pipes, and the air supply pipes are sequentially equipped with a solenoid valve, a first air bag, a pressure regulating valve, a second air bag and an air compressor. When the engine of the utility model is used for instantaneous acceleration, the gas volume satisfaction required for instantaneous acceleration is increased, and the smoke level is greatly reduced. When measured by the opaque smoke level method, the smoke level reduction rate is 30-60%, and other emissions are also reduced accordingly. Acceleration dynamics have been significantly improved. From the perspective of social effects, it reduces the pollutants emitted by urban public transportation, improves the urban living environment, and truly realizes a green, environmentally friendly, and low-carbon living environment.
Description
技术领域technical field
本实用新型涉及一种自动控制调节油气配比的装置,尤其是一种针对车用、船用和发电机组等的柴油机起动加速及急加速过程排放的柴油机燃烧油气智能控制配比装置。The utility model relates to a device for automatically controlling and adjusting the ratio of oil and gas, in particular to an intelligent control ratio device for diesel engine burning oil and gas for the starting acceleration and rapid acceleration process of diesel engines used in vehicles, ships and generator sets.
背景技术Background technique
目前,国际上非常注重柴油机尾气的控制,主要的研究方向有:(1)燃料方面的控制措施,通过①采用代用燃料;②提高石油冶炼技术;③研制新型柴油添加剂;消除柴油中的硫,减少燃油中的芳烃成分,降低柴油中不饱和烃的含量,提高柴油的品质,从原料上解决尾气排放的问题。(2)机内净化技术,运用电子控制技术,通过对柴油机优化设计,采用增压中冷、EGR改变油气混合比例,来达到最优配合。(3)尾气后处理技术,通过采用催化剂、氧化剂和还原剂,和微粒捕集器的再生技术以及去除微粒的非过滤技术,来确保尾气的洁净。At present, the international community attaches great importance to the control of diesel engine exhaust. The main research directions are: (1) fuel control measures, through ① using alternative fuels; ② improving petroleum smelting technology; ③ developing new diesel additives; eliminating sulfur in diesel, Reduce the aromatic components in fuel, reduce the content of unsaturated hydrocarbons in diesel, improve the quality of diesel, and solve the problem of exhaust emissions from raw materials. (2) In-engine purification technology, using electronic control technology, through optimizing the design of the diesel engine, using supercharged intercooling and EGR to change the mixing ratio of oil and gas to achieve the best match. (3) Exhaust gas post-treatment technology, through the use of catalysts, oxidants and reducing agents, regeneration technology of particulate traps and non-filtering technology to remove particulates, to ensure the cleanliness of exhaust gas.
由于方法(1)涉及研发新的代用燃料及提高石油冶炼技术,大规模推广尚有待时日;方法(3)主要针对尾气的净化、处理,不涉及洁净燃烧技术,只能治标不治本。因此方法(2)是目前唯一通过对既有柴油机有效改造可实现洁净燃烧的技术,从根本上控制柴油机的尾气污染问题,受到了各方的推崇。Because method (1) involves research and development of new alternative fuels and improvement of petroleum smelting technology, large-scale promotion still needs time; method (3) is mainly aimed at the purification and treatment of exhaust gas, does not involve clean combustion technology, and can only treat the symptoms but not the root cause. Therefore, method (2) is currently the only technology that can achieve clean combustion through effective transformation of existing diesel engines, and fundamentally control the exhaust pollution of diesel engines, and has been highly praised by all parties.
但是在方法(2)的研究中,出现如下的技术问题:a、可变截面涡轮增压器,利用可变截面来调节废气的压力从而增大增压器的转速,但此技术中的可变截面使用材料要求非常高,目前国内无法完成。b、国外采用多级增压或直流电机驱动的压气机,一是机构非常复杂,制造难度大、成本高,二是直流电消耗电能多,启动电流非常大,现有的车载电源无法满足。c、国内有单位采用制动气罐的高压气进行补气,多次使用后影响制动安全。d、利用电动增压器,但增压效果并不明显,原因在于:1、电动增压器转数远远达不到废气涡轮增压器的转数,增压后气体的压力低于废气涡轮增压器增压后的气体压力;2、电动增压器启动时间还是存在着滞后效应。But in the research of method (2), following technical problem appears: a, variable section turbocharger, utilize variable section to adjust the pressure of exhaust gas and thereby increase the rotating speed of supercharger, but the possibility in this technology The requirements for the materials used for the variable cross-section are very high, which cannot be completed in China at present. b. The compressors driven by multi-stage supercharging or DC motors in foreign countries are very complicated in structure, difficult to manufacture and high in cost. Second, DC power consumes a lot of power and the starting current is very large, which cannot be satisfied by the existing on-board power supply. c. Some domestic units use the high-pressure gas from the brake gas tank to supplement the gas, which will affect the braking safety after repeated use. d. The electric supercharger is used, but the supercharging effect is not obvious. The reasons are: 1. The rotation speed of the electric supercharger is far less than that of the exhaust gas turbocharger, and the pressure of the gas after supercharging is lower than that of the exhaust gas 2. There is still a lag effect in the start-up time of the electric supercharger.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提出一种结构涉及精准、安装方便、成本低、效果好、安全性高的柴油机燃烧油气智能控制配比装置。The technical problem to be solved by the utility model is to propose an intelligent control proportioning device for diesel engine combustion oil and gas with precise structure, convenient installation, low cost, good effect and high safety.
本实用新型所采用的技术方案为:一种柴油机燃烧油气智能控制配比装置,包括涡轮增加器以及与涡轮增压器连接的中冷系统,中冷系统还连接发动机的进气管,所述的发动机的进气管上并联有一组补气管,所述的补气管上依次加装有电磁阀、第一气包、调压阀、第二气包以及空气压缩机,所述的空气压缩机为第二气包充气,通过调压阀调压后将第二气包内的气体放至第一气包内,利用电磁阀开启或关闭来提供发动机转速瞬间改变时所需的压力。The technical solution adopted by the utility model is: a diesel engine combustion oil-gas intelligent control proportioning device, including a turbocharger and an intercooling system connected to the turbocharger, and the intercooling system is also connected to the intake pipe of the engine. A group of air supply pipes are connected in parallel on the intake pipe of the engine, and a solenoid valve, a first air bag, a pressure regulating valve, a second air bag and an air compressor are sequentially installed on the described air supply pipe, and the air compressor is the first air compressor. The second air bag is inflated, after the pressure is adjusted by the pressure regulating valve, the gas in the second air bag is put into the first air bag, and the solenoid valve is used to open or close to provide the pressure required for the instantaneous change of the engine speed.
进一步的说,为了能够在发动机进气管内先建立一小部分的压力,并且防止补气后气体的回窜,本实用新型所述的涡轮增压器与中冷系统的连接管上加装有单向阀或中冷系统与发动机的连接管上加装有单向阀。Furthermore, in order to build up a small part of the pressure in the engine intake pipe first, and to prevent the gas from returning after the supplementary air, the connecting pipe between the turbocharger and the intercooling system described in the utility model is equipped with a A check valve or a check valve is installed on the connecting pipe between the intercooling system and the engine.
更进一步的说,为了能够精确的对发动机进气管内进行增压,本实用新型所述的电磁阀由电控单元控制,电控单元采集油门信号后控制电磁阀的开启或关闭。Furthermore, in order to accurately pressurize the intake pipe of the engine, the electromagnetic valve described in the utility model is controlled by an electronic control unit, which controls the opening or closing of the electromagnetic valve after collecting the throttle signal.
再进一步具体的说,本实用新型所述的第二气包内设置有压力传感器,空气压缩机接受所述的压力传感器所发出的信号改变工作状态。当第二气包内的压力达到一定值时压力传感器接受信号使压缩机随发动机空转;当第二气包内的压力低于一定值时,空压机接受传感器信号正常随发动机工作。More specifically, a pressure sensor is provided in the second air bag of the present invention, and the air compressor changes its working state upon receiving the signal from the pressure sensor. When the pressure in the second air bag reaches a certain value, the pressure sensor receives the signal to make the compressor idle with the engine; when the pressure in the second air bag is lower than a certain value, the air compressor receives the sensor signal and works normally with the engine.
本实用新型的有益效果是:使用本实用新型后,发动机瞬间加速的所需的气量满足度加大,烟度大幅度降低,利用不透光烟度法测量,烟度降低率在30~60%,其他排放物也有相应的减少,加速动力有明显的提高。从社会效应的角度来说减少城市公交排放的污染物,改善城市生活环境,真真意义上的实现绿色、环保、低碳的生活环境。The beneficial effects of the utility model are: after using the utility model, the gas volume satisfaction required for the engine to accelerate instantaneously is increased, and the smoke level is greatly reduced. The smoke level reduction rate is 30-60% when measured by the opaque smoke level method. %, other emissions are also reduced accordingly, and the acceleration power is significantly improved. From the perspective of social effects, it reduces the pollutants emitted by urban public transportation, improves the urban living environment, and truly realizes a green, environmentally friendly, and low-carbon living environment.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的优选实施例的结构框图。Fig. 1 is a structural block diagram of a preferred embodiment of the present utility model.
具体实施方式Detailed ways
现在结合附图和优选实施例对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing and preferred embodiment the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
如图1所示的一种柴油机燃烧油气智能控制配比装置,包括涡轮增加器以及与涡轮增压器连接的中冷系统,中冷系统还连接发动机的进气管,所述的发动机的进气管上并联有一组补气管,所述的补气管上依次加装有电磁阀、第一气包、调压阀、第二气包以及空气压缩机,所述的空气压缩机为第二气包充气,通过调压阀调压到特定合适的压力后,将第二气包内的气体放至第一气包内,利用电磁阀开启或关闭来提供发动机转速瞬间改变时所需的压力。A diesel engine combustion oil-gas intelligent control proportioning device as shown in Figure 1 includes a turbocharger and an intercooling system connected to the turbocharger, the intercooling system is also connected to the intake pipe of the engine, and the intake pipe of the engine There is a group of air supply pipes connected in parallel, and the air supply pipes are sequentially equipped with a solenoid valve, a first air bag, a pressure regulating valve, a second air bag and an air compressor, and the air compressor is used to inflate the second air bag After the pressure is adjusted to a specific and suitable pressure through the pressure regulating valve, the gas in the second air bag is put into the first air bag, and the electromagnetic valve is opened or closed to provide the pressure required for the instantaneous change of the engine speed.
具体的说,所述的电磁阀由电控单元控制,电控单元采集油门信号后控制电磁阀的开启或关闭。所述的涡轮增压器与中冷系统的连接管上加装有单向阀或中冷系统与发动机的连接管上加装有单向阀。所述的第二气包内设置有压力传感器,空气压缩机接受所述的压力传感器所发出的信号改变工作状态。Specifically, the electromagnetic valve is controlled by an electronic control unit, and the electronic control unit controls the opening or closing of the electromagnetic valve after collecting the throttle signal. A check valve is installed on the connecting pipe between the turbocharger and the intercooling system or a check valve is installed on the connecting pipe between the intercooling system and the engine. The second air bag is provided with a pressure sensor, and the air compressor changes its working state upon receiving the signal from the pressure sensor.
在柴油机运行怠速中,利用外配的空气压缩机提前产生定压的气体储存在第二气包内,通过调压阀调至适合压力的气体后流向第一气包内,并储存。当第二气包内的压力达到一定值时压力传感器接受信号使压缩机随发动机空转,当第二气包内的压力低于一定值时,空压机接受传感器信号正常随发动机工作。在当发动机启动或加速过程中,由油门传感器采集油门变化的快慢,传输速据给电控单元ECU,由ECU智能判别油门的变化率并发出指令控制电磁阀是否需要工作,常态下电磁阀关闭,一旦ECU给出指令打开电磁阀,气包给气缸供气,ECU智能控制额定供气时间后自动关闭电磁阀。When the diesel engine is running at idle speed, the external air compressor is used to generate constant-pressure gas in advance and store it in the second air bag, and the gas adjusted to a suitable pressure through the pressure regulating valve flows into the first air bag and is stored. When the pressure in the second air bag reaches a certain value, the pressure sensor receives the signal to make the compressor idle with the engine. When the pressure in the second air bag is lower than a certain value, the air compressor receives the sensor signal and works normally with the engine. When the engine starts or accelerates, the speed of the throttle change is collected by the throttle sensor, and the transmission speed is sent to the electronic control unit ECU. The ECU intelligently judges the change rate of the throttle and sends an instruction to control whether the solenoid valve needs to work. Under normal conditions, the solenoid valve is closed. , Once the ECU gives an instruction to open the solenoid valve, the air bag will supply air to the cylinder, and the ECU will automatically close the solenoid valve after intelligently controlling the rated air supply time.
以上说明书中描述的只是本实用新型的具体实施方式,各种举例说明不对本实用新型的实质内容构成限制,所属技术领域的普通技术人员在阅读了说明书后可以对以前所述的具体实施方式做修改或变形,而不背离实用新型的实质和范围。What is described in the above specification is only the specific implementation of the present utility model, and various illustrations do not limit the essential content of the present utility model. Those of ordinary skill in the art can make specific implementations described before after reading the specification. modification or deformation without departing from the essence and scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101915154A (en) * | 2010-07-16 | 2010-12-15 | 常州天大龙成节能环保科技有限公司 | Diesel engine combustion oil gas intelligent control proportioning device |
CN113339126A (en) * | 2021-06-03 | 2021-09-03 | 北京汽车集团越野车有限公司 | Engine air inlet supercharging device and method and vehicle with engine air inlet supercharging device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101915154A (en) * | 2010-07-16 | 2010-12-15 | 常州天大龙成节能环保科技有限公司 | Diesel engine combustion oil gas intelligent control proportioning device |
CN113339126A (en) * | 2021-06-03 | 2021-09-03 | 北京汽车集团越野车有限公司 | Engine air inlet supercharging device and method and vehicle with engine air inlet supercharging device |
CN113339126B (en) * | 2021-06-03 | 2022-11-08 | 北京汽车集团越野车有限公司 | Engine air inlet supercharging device and method and vehicle with engine air inlet supercharging device |
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