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CN201725633U - Waste gas heat energy utilizing device of lacquered wire baking furnace - Google Patents

Waste gas heat energy utilizing device of lacquered wire baking furnace Download PDF

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Publication number
CN201725633U
CN201725633U CN2010201858159U CN201020185815U CN201725633U CN 201725633 U CN201725633 U CN 201725633U CN 2010201858159 U CN2010201858159 U CN 2010201858159U CN 201020185815 U CN201020185815 U CN 201020185815U CN 201725633 U CN201725633 U CN 201725633U
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waste gas
heat
exhaust gas
medium
heat energy
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Expired - Fee Related
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黎志勇
黄毅群
喻坤仁
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Zhuhai Matsuda Electrician Co Ltd
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Zhuhai Matsuda Electrician Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型涉及一种漆包线的生产设备,具体地说是涉及一种漆包线烘炉废气热能利用装置。本实用新型的目的是:可将产生的废气的热量充分利用于导线退火的保护气体。本实用新型提供了一种漆包线烘炉废气热能利用装置,包括有:一漆包线烘炉,用以为导线外层的涂漆通过烘焙使之形成绝缘导线;一废气排放管道,设置于该漆包线烘炉上用以排放其在烘焙过程中产生的废气;一热交换器,安装于该废气排放管道上,其具有一入口以及对应的一出口,其中该入口用以通入可吸收该废气热量的流体介质,而该出口则连接一退火炉,用以将吸收废气热量的介质通入至该退火炉以作为该导线退火的保护介质。本实用新型与现有技术相比具有减少环境污染、节能效果良好的优点。

Figure 201020185815

The utility model relates to an enameled wire production equipment, in particular to an enameled wire oven waste gas heat utilization device. The purpose of the utility model is: the heat of the generated waste gas can be fully utilized as the protective gas for wire annealing. The utility model provides an enameled wire oven waste gas heat energy utilization device, which comprises: an enameled wire oven, which is used to bake the paint on the outer layer of the wire to form an insulated wire; an exhaust gas discharge pipe, which is arranged in the enameled wire oven It is used to discharge the exhaust gas generated during the roasting process; a heat exchanger is installed on the exhaust gas discharge pipe, which has an inlet and a corresponding outlet, wherein the inlet is used to pass into a fluid that can absorb the heat of the exhaust gas medium, and the outlet is connected to an annealing furnace for passing the medium absorbing the heat of the exhaust gas into the annealing furnace as a protective medium for the annealing of the wire. Compared with the prior art, the utility model has the advantages of reducing environmental pollution and good energy saving effect.

Figure 201020185815

Description

一种漆包线烘炉废气热能利用装置 A device for utilizing heat energy of enameled wire oven waste gas

技术领域technical field

本实用新型涉及一种漆包线的生产设备,具体地说是涉及一种漆包线烘炉废气热能利用装置。The utility model relates to an enameled wire production equipment, in particular to an enameled wire oven waste gas heat utilization device.

背景技术Background technique

目前,现有技术中对漆包线生产烘炉所产生的废气一般都是直接排放到空气中,在这些废气中含有很高的热能,将这种含有很高热能的废气进行直接排放,不仅浪费了废气中所含的热,而且还会对大气环境会造成一定的污染,现有的这种直接排放废气方法还不够理想。因此,提供一种漆包线烘炉系统既能够对废气中的热能进行二次利用,又能减少对环境的污染实为必要。At present, in the prior art, the waste gas produced by enameled wire production ovens is generally directly discharged into the air, and these waste gases contain high heat energy. Direct discharge of this waste gas containing high heat energy will not only waste The heat contained in the exhaust gas will also cause certain pollution to the atmospheric environment. The existing method of directly discharging exhaust gas is not ideal enough. Therefore, it is necessary to provide an enameled wire oven system that can not only reutilize the heat energy in the waste gas, but also reduce the pollution to the environment.

实用新型内容Utility model content

本实用新型所要解决的技术问题旨在提供一种新的漆包线烘炉废气热能利用装置,且该漆包线烘炉废气热能利用装置可将产生的废气的热量充分利用于导线退火的保护气体,一方面节约能源,一方面大为降低对大气环境的污染和破坏。The technical problem to be solved by the utility model is to provide a new enameled wire oven waste gas heat energy utilization device, and the enameled wire oven waste gas heat energy utilization device can fully utilize the heat of the waste gas generated as the protective gas for wire annealing, on the one hand Energy saving, on the one hand, greatly reduces the pollution and damage to the atmospheric environment.

为了解决上述技术问题,本实用新型采用了如下的技术方案:一种漆包线烘炉废气热能利用装置,包括有:一漆包线烘炉,用以为导线外层的涂漆通过烘焙使之形成绝缘导线;一废气排放管道,设置于该漆包线烘炉上用以排放其在烘焙过程中产生的废气;一热交换器,安装于该废气排放管道上,其具有一入口以及对应的一出口,其中该入口用以通入可吸收该废气热量的流体介质,而该出口则连接一退火炉,用以将吸收废气热量的介质通入至该退火炉以作为该导线退火的保护介质。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: an enameled wire oven waste gas heat energy utilization device, including: an enameled wire oven, which is used to bake the paint on the outer layer of the wire to form an insulated wire; A waste gas discharge pipe is arranged on the enameled wire oven to discharge the waste gas generated during the baking process; a heat exchanger is installed on the waste gas discharge pipe, which has an inlet and a corresponding outlet, wherein the inlet The outlet is used to feed a fluid medium capable of absorbing the heat of the exhaust gas, and the outlet is connected to an annealing furnace, and is used to feed the medium absorbing the heat of the exhaust gas into the annealing furnace as a protective medium for the annealing of the wire.

当漆包线烘炉中热废气经过热交换器后,其中的热量大多数都被热交换器中的介质(例如水)吸收,因此,本实用新型将废气中热能吸收后产生蒸汽,作为铜线退火时的保护气,充分利用了被废弃的热能,变废为宝,大大降低了能源消耗。此外,其热废气的温度会大大降低,将这种温度降低后的废气再排放到大气中,会大大减少其对环境的污染。因此,本实用新型与现有技术相比具有减少环境污染、节能效果良好的优点。When the hot exhaust gas in the enameled wire oven passes through the heat exchanger, most of the heat in it is absorbed by the medium (such as water) in the heat exchanger. Therefore, the utility model absorbs the heat energy in the exhaust gas to generate steam, which is used as an annealing device for copper wires. When the protective gas, make full use of the wasted heat, turn waste into treasure, greatly reducing energy consumption. In addition, the temperature of the hot exhaust gas will be greatly reduced, and the exhaust gas with reduced temperature will be discharged into the atmosphere, which will greatly reduce its pollution to the environment. Therefore, compared with the prior art, the utility model has the advantages of reducing environmental pollution and good energy saving effect.

附图说明Description of drawings

图1为本实用新型漆包线烘炉废气热能利用装置的结构示意图。Fig. 1 is a structural schematic diagram of the utility model enameled wire oven waste gas thermal energy utilization device.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步的说明和描述。Below in conjunction with accompanying drawing and embodiment the utility model is further illustrated and described.

该漆包线烘炉废气热能利用装置10,包括有一漆包线烘炉1,其上安装有一废气排放管道2,其中该漆包线烘炉1在漆包线的生产过程中,是将绝缘漆镀在导线上,例如铜、铝或合金导线,由于所用的漆包线绝缘漆中含有高达60~70%的有机溶剂(例如甲酚、二甲苯等)和稀释剂,这些在高温情况下会挥发掉,从而产生废气。在通常情况下,废弃的温度一般在400℃以上。这样温度的废弃被直接排出大气实际会给环境带来很大污染,也会直接浪费大量的热量,不利于节约能源。This enameled wire oven waste gas heat utilization device 10 includes an enameled wire oven 1 on which an exhaust gas discharge pipe 2 is installed, wherein the enameled wire oven 1 is to plate insulating varnish on the wire during the production process of the enameled wire, such as copper , aluminum or alloy wires, since the enameled wire insulating varnish used contains up to 60-70% organic solvents (such as cresol, xylene, etc.) and thinners, these will volatilize under high temperature conditions, resulting in exhaust gas. Under normal circumstances, the discarding temperature is generally above 400°C. The waste at such a temperature is directly discharged into the atmosphere, which will actually bring great pollution to the environment and directly waste a large amount of heat, which is not conducive to energy conservation.

为了解决上述问题,在废气排放管道2上设置有一热交换器4,废气可通过该热交换器4,另一方面该热交换器4具有一入口和一出口,其中,该入口通入可以吸收废气热量的介质,例如水。而该出口连接的是一退火炉(图中未示),水由入口进入热交换器中,高温的废弃同时通过热交换器,此时高温的废气会对流动的水进行加热,由于废气温度通常是在400℃以上,因此流入到热交换器的水会被加热变成水蒸气,然后又由该出口入流入到退火炉中,作为导线,例如铜导线等的保护气体之用。In order to solve the above problems, a heat exchanger 4 is arranged on the exhaust gas discharge pipe 2, and the exhaust gas can pass through the heat exchanger 4. On the other hand, the heat exchanger 4 has an inlet and an outlet, wherein the inlet can absorb Medium for exhaust heat, such as water. The outlet is connected to an annealing furnace (not shown in the figure), water enters the heat exchanger from the inlet, and high-temperature waste passes through the heat exchanger at the same time. At this time, the high-temperature waste gas will heat the flowing water. It is usually above 400°C, so the water flowing into the heat exchanger will be heated to become water vapor, and then flow into the annealing furnace through the outlet, as a protective gas for wires, such as copper wires.

为了实现较好的技术效果,本实施例是在上述实施例的基础上作出的,即在该入口连接有一进水管6,用以通入水或者其他流体介质。而对应的在该出口处也连接蒸汽管5,该蒸汽管5的另一端则与退火炉(图中未示)连接。如此,产生的蒸汽经由该蒸汽管5,通入到退火炉(图中未示)中,从而作为导线退火的保护气体。In order to achieve a better technical effect, this embodiment is made on the basis of the above embodiments, that is, a water inlet pipe 6 is connected to the inlet for passing in water or other fluid media. Correspondingly, a steam pipe 5 is also connected at the outlet, and the other end of the steam pipe 5 is connected with an annealing furnace (not shown in the figure). In this way, the generated steam passes through the steam pipe 5 into an annealing furnace (not shown in the figure), so as to serve as a shielding gas for wire annealing.

为了能使漆包线烘炉废气热能利用装置中的热废气集中、连续、稳定排放出,可以在上述两个实施例中的废气排放管道2中安装一台风机3,这样可以使得废气可以更加集中,持续稳定的排放出。In order to make the hot waste gas in the enameled wire oven waste gas heat utilization device concentrated, continuous and stable discharge, a fan 3 can be installed in the waste gas discharge pipeline 2 in the above two embodiments, so that the waste gas can be more concentrated, Continuous and stable discharge.

当然,进水管6其实还可以通入其他流体状态的介质,只要能在热交换器4中吸收废气的热量。Of course, the water inlet pipe 6 can actually be connected to other fluid media, as long as it can absorb the heat of the exhaust gas in the heat exchanger 4 .

需要说明的是,为了使得废气的热量能够被水或其他介质充分的吸收,可以使得水或其他介质在热交换器4中经过的更长的时间。例如增加经过热交换器4中的路径(图中未示),这属于本领域技术人员容易理解的,故在此不予赘述。It should be noted that, in order to allow the heat of the exhaust gas to be fully absorbed by water or other media, the water or other media may pass through the heat exchanger 4 for a longer time. For example, adding a path (not shown in the figure) passing through the heat exchanger 4 is easily understood by those skilled in the art, so it will not be repeated here.

由上述可知,本实用新型将废气中热能吸收后产生蒸汽,作为铜线退火时的保护气,充分利用了被废弃的热能,变废为宝,大大降低了能源消耗。此外,其热废气的温度会大大降低,将这种温度降低后的废气再排放到大气中,会大大减少其对环境的污染。因此,本实用新型与现有技术相比具有减少环境污染、节能效果良好的优点。此外,本实用新型结构简单、同时也可以降低成本。It can be seen from the above that the utility model absorbs the heat energy in the exhaust gas to generate steam, which is used as the protective gas during the annealing of copper wires, fully utilizes the discarded heat energy, turns waste into treasure, and greatly reduces energy consumption. In addition, the temperature of the hot exhaust gas will be greatly reduced, and the exhaust gas with reduced temperature will be discharged into the atmosphere, which will greatly reduce its pollution to the environment. Therefore, compared with the prior art, the utility model has the advantages of reducing environmental pollution and good energy saving effect. In addition, the utility model has a simple structure and can reduce costs at the same time.

以上所述,仅为本实用新型之多个实施例而已,当不能以此限定本实用新型实施之范围,即大凡依本实用新型权利要求及说明书所记载的内容作出简单的等效变化和修饰,皆乃属本实用新型权利要求所涵盖范围之内。此外,摘要部分和标题仅是用来辅助专利文献搜索只用,并非用来限定本实用新型之权利要求范围。The above are just multiple embodiments of the utility model, and should not limit the scope of implementation of the utility model, that is, generally make simple equivalent changes and modifications according to the claims of the utility model and the content recorded in the specification , all belong to the scope covered by the claims of the present invention. In addition, the abstract and the title are only used to assist in the search of patent documents, and are not used to limit the scope of the claims of the present utility model.

Claims (5)

1. an enamel wire drying oven heat energy from waste gas use device is characterized in that, includes:
One enamel wire drying oven is with thinking that the japanning of wire external layer makes it to form insulated conductor by curing;
One exhaust emission pipe is arranged on this enamel wire drying oven in order to discharge the waste gas that it produces in the process of curing;
One heat exchanger; be installed on this exhaust emission pipe; it has an inlet and a corresponding outlet; wherein this inlet is in order to feed the fluid media (medium) that can absorb this waste-gas heat; this outlet then connects an annealing furnace, feeds to the protective medium of this annealing furnace to anneal as this lead in order to the medium that will absorb waste-gas heat.
2. enamel wire drying oven heat energy from waste gas use device according to claim 1 is characterized in that the inlet of this heat exchanger is communicated with a water inlet pipe, in order to feed the medium that can absorb this waste-gas heat.
3. enamel wire drying oven heat energy from waste gas use device according to claim 1 and 2 is characterized in that, is communicated with a steam pipe between the outlet of this heat exchanger and this annealing furnace.
4. enamel wire drying oven heat energy from waste gas use device according to claim 2 is characterized in that, this medium can be air or water.
5. enamel wire drying oven heat energy from waste gas use device according to claim 1 is characterized in that this exhaust emission pipe is provided with a blower fan, in order to waste gas continuous blow-down.
CN2010201858159U 2010-04-30 2010-04-30 Waste gas heat energy utilizing device of lacquered wire baking furnace Expired - Fee Related CN201725633U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104036888A (en) * 2014-06-25 2014-09-10 湖州天洋线缆有限公司 Preliminary drying method and preliminary drying mechanism of enameling machine annealing furnace
CN105448424A (en) * 2014-08-19 2016-03-30 安徽九华金润铜业有限公司 Varnished wire processing technique

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104036888A (en) * 2014-06-25 2014-09-10 湖州天洋线缆有限公司 Preliminary drying method and preliminary drying mechanism of enameling machine annealing furnace
CN104036888B (en) * 2014-06-25 2016-05-25 湖州天洋线缆有限公司 A kind of mechanism that realizes the preliminary furnace drying method of enameled machine annealing furnace
CN105448424A (en) * 2014-08-19 2016-03-30 安徽九华金润铜业有限公司 Varnished wire processing technique

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Termination date: 20170430