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CN201690396U - Fixed frequency control device - Google Patents

Fixed frequency control device Download PDF

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Publication number
CN201690396U
CN201690396U CN2010202155803U CN201020215580U CN201690396U CN 201690396 U CN201690396 U CN 201690396U CN 2010202155803 U CN2010202155803 U CN 2010202155803U CN 201020215580 U CN201020215580 U CN 201020215580U CN 201690396 U CN201690396 U CN 201690396U
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frequency
control device
switch
motor
programmable logic
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CN2010202155803U
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尤翠敏
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Abstract

A kind of fixed frequency control device, fix to power and apparatus, it includes a selective switch that can choose the frequency conversion to run or send and run directly, when switching over to sending and running the function directly, the electric power does not pass the fixed frequency control device and transmit to the motor of the apparatus directly, provide the electronic equipment to run and actuate; when the frequency conversion operation function is switched, the programmable logic controller in the fixed frequency control device is started, the programmable logic controller drives the timer to set the operation time and the frequency controller to adjust the frequency so as to control the frequency converter, and the frequency converter adjusts and controls the load rotation speed of the motor of the equipment, so that the energy-saving effect is achieved; all the components are arranged in a switch box, the selection switch and the warning lamp are arranged outside the box, the operation and the management are easy, and the operation can be performed by a common operator when the setting and the adjustment are needed, without depending on a professional and advanced engineer, so that the intelligent control system is a progressive creation.

Description

定频控制装置 Fixed frequency control device

技术领域technical field

本实用新型涉及电力设备的领域,特别是指一种设置于电源及设备间的定频控制装置。The utility model relates to the field of electric equipment, in particular to a fixed-frequency control device arranged between a power supply and equipment.

背景技术Background technique

近年来由于能源逐渐缺乏,如何有效节省能源已成为业界的一个重大课题,随着用电设备的电力需求不断增加,要如何让省电节能功效提升、因此如何在相同的耗电下提升用电设备的使用功效或如何在相同的耗电下增加用电设备的数量,已显得极为刻不容缓。In recent years, due to the gradual lack of energy, how to effectively save energy has become a major issue in the industry. With the increasing power demand of electrical equipment, how to improve the power saving and energy saving effect, so how to increase the power consumption under the same power consumption The use efficiency of equipment or how to increase the number of electrical equipment under the same power consumption has become extremely urgent.

其中,就一般现有应用在电动机上的变频节能装置而言,其包含一机械控制器、一压力流量控制单元、一变频器及一电动机所组成,由该机械控制器经该压力流量控制单元控制变频器,使该变频器将固定的电源电压和频率转变为可变量,无段调整电动机的运转速度,而进行风扇风量的调节、或帮浦水量及速度的调节、或油压机械的负载节能;然而,上述变频节电装置虽可达到节能的预期功效,但其却仅能进行单一模式控制。Among them, as far as the general existing frequency conversion energy-saving device applied to the motor is concerned, it includes a mechanical controller, a pressure flow control unit, a frequency converter and a motor, and the mechanical controller passes through the pressure flow control unit. Control the frequency converter so that the frequency converter can change the fixed power supply voltage and frequency into a variable variable, adjust the running speed of the motor steplessly, and adjust the air volume of the fan, or the water volume and speed of the pump, or the load of the hydraulic machinery Energy saving; however, although the above-mentioned frequency conversion power saving device can achieve the expected effect of energy saving, it can only perform single-mode control.

上述变频节能装置虽可于电动机上达到节能省电的效果,然而,该变频节能装置需于制造时与电动机一并生产制造并相互电性连接,若使用者现有的电力设备上并无内建变频节能装置时,则无法透过变频装置达到节省能源的目的,使用者势必需汰换其电力设备,更造成使用者使用成本上的负担;因此如何在不汰换现有的电力设备上又能达到变频节能的目的,为另一急需克服及解决的问题。Although the above-mentioned frequency conversion energy-saving device can achieve the effect of saving energy and electricity on the motor, however, the frequency conversion energy-saving device must be produced together with the motor and electrically connected to each other during manufacture. When building a frequency conversion energy-saving device, the purpose of saving energy cannot be achieved through the frequency conversion device, and the user must replace its electrical equipment, which will also cause a burden on the user's use cost; therefore, how to save energy without replacing the existing electrical equipment? It can also achieve the purpose of frequency conversion and energy saving, which is another problem that needs to be overcome and solved urgently.

尤其,习见产品往往将变频装置、定时器…等配备分隔装置,造成操作不便,而设定调整时,又须依赖资深专业高级工程师,工作效率大打折扣。由此可见,上述习用电力设备仍有诸多缺失,本案创作人鉴于上述习用电力设备所衍生的各项缺点,加以改良创新,并经多年研究后,终于成功研发完成本定频控制装置。In particular, common products are often equipped with separation devices such as frequency conversion devices, timers, etc., which makes operation inconvenient. When setting and adjusting, it is necessary to rely on experienced professional senior engineers, which greatly reduces work efficiency. It can be seen that there are still many deficiencies in the above-mentioned conventional electric equipment. In view of the shortcomings derived from the above-mentioned conventional electric equipment, the author of this case made improvements and innovations, and after years of research, he finally successfully developed and completed this fixed-frequency control device.

实用新型内容Utility model content

本实用新型的目的在于提供一种结构紧凑、操作简单的定频控制装置,仅需将本实用新型定频控制装置设置于电源及设备间即可,而无须改装既有设备。The purpose of the utility model is to provide a fixed-frequency control device with compact structure and simple operation, which only needs to be installed between the power supply and the equipment without refitting the existing equipment.

为达此目的,本实用新型采用的技术解决方案是:一种定频控制装置,其包含有:一选择开关,设置于开关箱外侧,供使用者切换选择输入电源系透过变频运转或直送至设备的马达上运转,当使用者切换至直送运转功能时,透过直送电源开关直接传送电力至设备的马达运转作动,当使用者切换至变频运转功能时,则启动下述的可程式逻辑控制器;一可程式逻辑控制器,透过选择开关选择变频运转时的电力而启动,并驱动其内的定时器设定运转时间及频率控制器调整频率大小;一变频器,由可程式逻辑控制器控制其运转,用以改变供电的频率和幅值,并透过定频控制装置内的变频电源开关启动设备的马达。To achieve this purpose, the technical solution adopted by the utility model is: a fixed frequency control device, which includes: a selection switch, which is arranged outside the switch box, for the user to switch and select the input power system through frequency conversion operation or direct transmission To run on the motor of the equipment, when the user switches to the direct transmission operation function, the power is directly transmitted to the motor operation of the equipment through the direct transmission power switch, and when the user switches to the frequency conversion operation function, the following programmable programs are activated Logic controller; a programmable logic controller, which starts by selecting the electric power during variable frequency operation through the selector switch, and drives the timer in it to set the running time and the frequency controller to adjust the frequency; a frequency converter, which is controlled by a programmable The logic controller controls its operation to change the frequency and amplitude of the power supply, and starts the motor of the equipment through the variable frequency power switch in the fixed frequency control device.

该选择开关设有指示灯,并该选择开关、指示灯、可程式逻辑控制器、定时器、变频器、频率控制器等全部集结设置于开关箱。The selector switch is provided with an indicator light, and the selector switch, indicator light, programmable logic controller, timer, frequency converter, frequency controller, etc. are all assembled and arranged in the switch box.

该指示灯设置于选择开关的外围,并依选择开关模式以及异常状况时,分别以不同颜色灯光显示。The indicator light is set on the periphery of the selector switch, and is displayed in different colors according to the mode of the selector switch and abnormal conditions.

采用上述方案,使用者操作选择开关可切换选择输入电源是透过变频运转或直送运转至设备的马达上,当使用者切换至直送运转功能时,电力则不经过定频控制装置直接传送至设备的马达进而运转作动;当使用者切换至变频运转功能时,则启动下述的可程式逻辑控制器,由可程式逻辑控制器控制变频器运转,在改变供电的频率和幅值,调整设备的马达的负载回转速度,进一步达到节能效果;并且全部组件结合置于一开关箱内,把选择开关、警示灯设置于箱外,易于操作及管理,且当须设定调整时一般的作业员即可执行,而不须依赖资深专业高级工程师。With the above solution, the user can operate the selection switch to select whether the input power is transmitted to the motor of the equipment through frequency conversion operation or direct transmission operation. When the user switches to the direct transmission operation function, the power is directly transmitted to the equipment without going through the fixed frequency control device. The motor then runs; when the user switches to the frequency conversion function, the following programmable logic controller is started, and the programmable logic controller controls the operation of the frequency converter, and the frequency and amplitude of the power supply are changed to adjust the equipment. The load rotation speed of the motor is high, which further achieves the energy-saving effect; and all components are combined in a switch box, and the selection switch and warning light are set outside the box, which is easy to operate and manage, and when setting adjustments are required, the general operator It can be implemented without relying on experienced professional senior engineers.

附图说明Description of drawings

图1为本实用新型定频控制装置的实施方块示意图。Fig. 1 is a schematic diagram of an implementation block of the fixed frequency control device of the present invention.

图2为本实用新型定频控制装置的变频运转特性示意图。Fig. 2 is a schematic diagram of the frequency conversion operation characteristics of the fixed frequency control device of the present invention.

图3为本实用新型定频控制装置的不同功率马达可减少消耗电量示意图。Fig. 3 is a schematic diagram of the power consumption reduction of motors with different powers in the fixed-frequency control device of the present invention.

主要元件符号说明Explanation of main component symbols

1定频控制装置    10选择开关        20可程式逻辑控制器1 Fixed frequency control device 10 Selector switch 20 Programmable logic controller

30定时器         40频率控制器      50变频器30 Timer 40 Frequency Controller 50 Inverter

60直送电源开关   70变频电源开关    80马达60 direct power switch 70 variable frequency power switch 80 motor

具体实施方式Detailed ways

以下结合较佳实施例并配合附图对本实用新型作详细说明如下。The utility model is described in detail below in conjunction with preferred embodiments and accompanying drawings.

请参阅图1所示,为本实用新型所提供的定频控制装置的实施方块示意图,其包含有:Please refer to shown in Fig. 1, it is the implementation block diagram of the fixed-frequency control device provided by the utility model, and it comprises:

一选择开关10,设置于开关箱外部,可供切换选择输入电源,透过变频运转或直送至设备的马达80上,当切换至直送运转功能时,电力则不经过定频控制装置1直接传送至设备的马达80进而运转作动,当切换至变频运转功能时,则启动下述的可程式逻辑控制器20;A selector switch 10 is set outside the switch box, which can be used to switch and select the input power, through frequency conversion operation or directly sent to the motor 80 of the equipment, when switching to the direct transmission function, the power is directly transmitted without going through the fixed frequency control device 1 To the motor 80 of the equipment and then run actuation, when switching to the frequency conversion operation function, then start the following programmable logic controller 20;

一可程式逻辑控制器20,透过选择开关10传递的电源而启动,并透过可程式逻辑控制器20驱动定时器30设定运转时间及频率控制器40调整频率大小;A programmable logic controller 20 is started by the power supply delivered by the selector switch 10, and the programmable logic controller 20 drives the timer 30 to set the running time and the frequency controller 40 to adjust the frequency;

一变频器50,由可程式逻辑控制器20控制其运转,该变频器50的作用是改变供电的频率和幅值,因而改变其运动磁场的周期,并透过定频控制装置1内的变频电源开关70启动设备的马达80,透过变频器50调整设备的马达80的负载回转速度,进一步达到节能效果,除此之外,本实用新型可依据使用者用途而设置于室外或室内。A frequency converter 50, whose operation is controlled by the programmable logic controller 20, the function of the frequency converter 50 is to change the frequency and amplitude of the power supply, thereby changing the cycle of its moving magnetic field, and through the frequency conversion in the fixed frequency control device 1 The power switch 70 starts the motor 80 of the equipment, and the load rotation speed of the motor 80 of the equipment is adjusted through the frequency converter 50 to further achieve energy-saving effects. In addition, the utility model can be installed outdoors or indoors according to the user's purpose.

值得一提的是,当使用者操作选择开关10时,其旁的指示灯(未标出)会依所选择的方式以不同的颜色灯光显示,(例如绿色灯表示电力直送运转、红色灯表示变频运转),当发生异常状况时,故障显示灯(橙色灯)则亮灯,让使用者立即处理。It is worth mentioning that when the user operates the selector switch 10, the indicator light (not shown) beside it will be displayed in different colors according to the selected mode, (for example, a green light indicates direct power transmission operation, a red light indicates Frequency conversion operation), when an abnormal situation occurs, the fault indicator (orange light) will light up, allowing the user to deal with it immediately.

请参阅图2及图3所示,为本实用新型定频控制装置的变频运转特性示意图及不同功率马达可减少消耗电量示意图;由于风扇、泵浦具有以下特性P(马达耗电功率)=Q(流量或风量)x H(扬程或压力),且流量(Q)与马达转速(N)成正比,扬程(H)与马达转速(N)成平方比,因此透过变频器可以降低额定回转速度,若降低风扇及循环泵浦等的额定回转速度,则可如图2及图3所示,因变频运转特性而减少马达耗电功率(减少率与回转速度的3次方成比例),进而达成大量的节能效果。Please refer to Fig. 2 and Fig. 3, which are schematic diagrams of the frequency conversion operation characteristics of the fixed frequency control device of the present invention and motors with different powers can reduce power consumption diagrams; because fans and pumps have the following characteristics P (motor power consumption)=Q (flow or air volume) x H (head or pressure), and the flow (Q) is proportional to the motor speed (N), and the head (H) is proportional to the square of the motor speed (N), so the rated rotation can be reduced through the inverter Speed, if the rated rotation speed of the fan and circulation pump is reduced, as shown in Figure 2 and Figure 3, the power consumption of the motor can be reduced due to the frequency conversion operation characteristics (the reduction rate is proportional to the third power of the rotation speed), And then achieve a lot of energy saving effect.

上列详细说明是针对本实用新型的一可行实施例的具体说明,该实施例并非用以限制本实用新型的专利范围,凡未脱离本实用新型权利要求书及说明书内容所为之等效实施或变更,均应包含于本案的专利范围中。The above detailed description is a specific description of a feasible embodiment of the utility model. This embodiment is not used to limit the patent scope of the utility model. All equivalent implementations that do not depart from the claims of the utility model and the contents of the description or changes, should be included in the patent scope of this case.

Claims (3)

1. decide audio-frequency control device for one kind, it is characterized in that: include,
One selector switch, be arranged at the switch-box outside, for switching selection input power supply is to turn round to the motor of equipment through frequency conversion running or direct sending, when switching to the direct sending function of motion, see through the direct sending mains switch and directly transmit the motor running start of electric power to equipment, when switching to the frequency conversion function of motion, then start following programmable logic controller;
One programmable logic controller, the electric power when seeing through selector switch and selecting the frequency conversion running and starting, and drive timer in it and set the duration of runs and the frequency controller size of adjusting frequency;
One frequency converter is controlled its running by the programmable logic controller, in order to the frequency and the amplitude of change power supply, and sees through the motor of deciding the switch activated equipment of variable frequency power supply in the audio-frequency control device.
2. as claimed in claim 1ly decide audio-frequency control device, it is characterized in that: this selector switch is provided with indicator light, and selector switch, indicator light, programmable logic controller, timer, frequency converter, frequency controller etc. are all assembled and are arranged at switch-box.
3. as claimed in claim 2ly decide audio-frequency control device, it is characterized in that: this indicator light is arranged at the periphery of selector switch, and during according to selector switch pattern and unusual condition, shows with different colours light respectively.
CN2010202155803U 2010-05-27 2010-05-27 Fixed frequency control device Expired - Fee Related CN201690396U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102430519A (en) * 2011-11-25 2012-05-02 成都西部石油装备有限公司 Control method capable of adjusting vibration strength of vibrating screen in gear
CN103438011A (en) * 2013-08-26 2013-12-11 浙江海洋学院 Tunnel ventilation fan with adjustable speed

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102430519A (en) * 2011-11-25 2012-05-02 成都西部石油装备有限公司 Control method capable of adjusting vibration strength of vibrating screen in gear
CN103438011A (en) * 2013-08-26 2013-12-11 浙江海洋学院 Tunnel ventilation fan with adjustable speed

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Granted publication date: 20101229

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