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CN201687326U - Simple high-strength rotary buffer - Google Patents

Simple high-strength rotary buffer Download PDF

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Publication number
CN201687326U
CN201687326U CN2010201176963U CN201020117696U CN201687326U CN 201687326 U CN201687326 U CN 201687326U CN 2010201176963 U CN2010201176963 U CN 2010201176963U CN 201020117696 U CN201020117696 U CN 201020117696U CN 201687326 U CN201687326 U CN 201687326U
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composite support
composite
shaft core
support
sleeve
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CN2010201176963U
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李红梅
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Abstract

The utility model discloses a simple high-strength rotary buffer, which comprises a composite support, a rotary shaft core, a valve block, a sealing ring, a composite support outer sleeve and a sealing end cover, wherein the rotary shaft core is connected with the composite support in a switching way, the valve block is clamped on the rotary shaft core, the sealing ring is arranged between the composite support and the rotary shaft core, the composite support comprises the composite support outer sleeve, the composite support inner sleeve is tightly connected with the composite support outer sleeve in a clamping way, and the sealing end cover is arranged at the outer end of the; the inner cavity wall of the composite support outer sleeve is provided with a plurality of grooves, and the bottom end of the inner cavity of the composite support outer sleeve is provided with a positioning groove; the outer wall of the composite support inner sleeve is provided with an anti-rotation flange correspondingly matched with a groove on the inner cavity wall of the composite support outer sleeve, and the outer bottom end of the composite support inner sleeve and the bottom end of the inner cavity of the composite support outer sleeve are provided with positioning flanges correspondingly matched with positioning grooves. The utility model discloses simple structure, installation are easy, the assembly is simple and easy, compressive capacity is extremely strong, can reach the long-term life more than 6 ten thousand times.

Description

简易型高强度旋转缓冲器 Simple high-strength rotary buffer

技术领域technical field

本实用新型涉及一种使用在电冰箱、马桶盖等领域的门、盖与本体之间的旋转铰链处安装的减小闭合冲击力的缓冲装置,尤其涉及一种安装便捷的重型翻盖产品,要求使用寿命长,抗压能力强的简易型高强度旋转缓冲器。The utility model relates to a buffer device for reducing the closing impact force installed at the rotary hinge between the door, cover and the body of the refrigerator, toilet cover and other fields, especially relates to a heavy-duty flip product with convenient installation. A simple high-strength rotary buffer with long service life and strong pressure resistance.

背景技术Background technique

现有的旋转缓冲器包括支座及与支座转接的缓冲油芯,其中的支座普遍采用单一合金或塑料来加工制造。其安装方式之一,参阅图1~图2所示,缓冲油芯201外圆与支座203内孔以紧配合方式紧密卡接,防止缓冲油芯松退,靠防转凸台205和防转凹槽207来防止缓冲油芯旋转,该方式存在如下缺陷:1、缓冲油芯201与支座203靠紧配合防止松退,由于制造误差的存在,会导致两者的配合过紧或过松,当配合过紧时,容易压坏部件,当配合过松时,缓冲油芯201容易松脱;2、靠缓冲油芯的防转凸台205和支座的防转凹槽207防转,当承受较高的转矩时,防转凸台205与防转凹槽207较软的一边容易压坏;3、当支座203采用塑料或单一金属,A、当支座203采用塑料时,可以通过抛光磨具(比如:电镀、喷涂、印刷等等),使支座表面光洁度较好,易于支座产品的表面装饰处理,但在扭矩较高时,支座内部的防转凹槽207容易压坏;B、当支座203采用合金材料或者高强度复合材料时,a、每一件产品的表面都需要抛光后,才能进行表面的装饰处理(比如:电镀、水转印等等),这样导致产品的表面处理成本大幅度提高;b、当支座完全采用合金材料,虽然强度高,但产品成本也比塑料大幅度提高。其安装方式之二,参阅图3~图4所示,缓冲油芯201安装在支座203内孔里,靠防转凸台205和防转凹槽207防转,靠紧固螺钉209和止退外盖211防止缓冲油芯201松退,该方式存在如下缺陷:1、在防止缓冲油芯201松退方面,效果比安装方式一稍好,但由于增加了紧固螺钉209和止退外盖211,使得装配工艺复杂,并增加了产品的制造成本;2、靠缓冲油芯的防转凸台和支座的防转凹槽来防转,当承受较高的转矩时,防转凸台与防转凹槽较软的一边容易压坏;3、支座采用单一塑料或者单一金属,A、当支座采用塑料时,可以通过抛光磨具(比如:电镀、喷涂、印刷等等),使支座表面光洁度较好,易于支座产品的表面装饰处理,但是,在扭矩较高时,支座内部的防转凹槽容易压坏;B、当支座采用合金材料或者高强度复合材料时,a、每一件产品的表面都需要抛光后,才能进行表面的装饰处理(比如:电镀、喷涂、印刷等等),这样就导致产品的表面处理成本大幅度提高;b、当支座完全采用合金材料,虽然强度高,但是,产品成本也比塑料大幅度提高。由此可知,现有旋转缓冲器设计制造还不是很完善,还需要进一步进行改进。The existing rotary buffer includes a support and a buffer oil core connected to the support, wherein the support is generally processed and manufactured by a single alloy or plastic. One of its installation methods is shown in Figures 1 to 2. The outer circle of the buffer oil core 201 and the inner hole of the support 203 are tightly clamped in a tight fit to prevent the buffer oil core from loosening and retreating. Turn the groove 207 to prevent the buffer oil core from rotating. This method has the following defects: 1. The buffer oil core 201 and the support 203 are closely matched to prevent loosening. Due to the existence of manufacturing errors, the cooperation between the two will be too tight or too tight. Loose, when the fit is too tight, it is easy to crush the parts, and when the fit is too loose, the buffer oil core 201 is easy to loosen; 2, rely on the anti-rotation boss 205 of the buffer oil core and the anti-rotation groove 207 of the support to prevent rotation , when subjected to a higher torque, the soft side of the anti-rotation boss 205 and the anti-rotation groove 207 is easily crushed; 3. When the support 203 is made of plastic or a single metal, A. When the support 203 is made of plastic , the surface finish of the support can be better through polishing abrasives (such as electroplating, spraying, printing, etc.), which is easy to decorate the surface of the support product, but when the torque is high, the anti-rotation groove inside the support 207 is easy to crush; B. When the support 203 is made of alloy material or high-strength composite material, a. The surface of each product needs to be polished before surface decoration (such as electroplating, water transfer printing, etc.) ), which leads to a substantial increase in the surface treatment cost of the product; b. When the support is completely made of alloy materials, although the strength is high, the product cost is also greatly increased compared with plastic. The second installation method is as shown in Fig. 3 to Fig. 4. The buffer oil core 201 is installed in the inner hole of the support 203, and the anti-rotation is prevented by the anti-rotation boss 205 and the anti-rotation groove 207, and by the fastening screw 209 and the stopper. Withdrawing the outer cover 211 prevents the buffer oil core 201 from loosening and retreating. This method has the following defects: 1. In terms of preventing the buffer oil core 201 from loosening and retreating, the effect is slightly better than that of the installation method one, but due to the increase of the fastening screw 209 and the outer stopper. The cover 211 makes the assembly process complicated and increases the manufacturing cost of the product; 2. The anti-rotation is prevented by the anti-rotation boss of the buffer oil core and the anti-rotation groove of the support. When a higher torque is applied, the anti-rotation The soft side of the boss and the anti-rotation groove is easy to be crushed; 3. The support is made of a single plastic or a single metal. ), so that the surface finish of the support is better, and it is easy to decorate the surface of the support product. However, when the torque is high, the anti-rotation groove inside the support is easy to be crushed; B. When the support is made of alloy material or high-strength When using composite materials, a. The surface of each product needs to be polished before surface decoration treatment (such as: electroplating, spraying, printing, etc.), which will lead to a significant increase in the surface treatment cost of the product; b. When The support is entirely made of alloy material. Although the strength is high, the product cost is also greatly increased compared with plastic. It can be seen that the design and manufacture of the existing rotary buffer is not perfect, and further improvement is needed.

实用新型内容Utility model content

本实用新型的目的在于,克服现有技术的上述缺陷,提供一种结构简单、安装容易、使用寿命长、抗压能力强的简易型高强度旋转缓冲器。The purpose of this utility model is to overcome the above-mentioned defects of the prior art, and provide a simple high-strength rotary buffer with simple structure, easy installation, long service life and strong compression resistance.

为实现所述目的,本实用新型提供的技术方案如下:本实用新型公开了一种简易型高强度旋转缓冲器,包括复合支座、与复合支座转接的旋转轴芯、卡装在旋转轴芯上的阀片、设置在复合支座与旋转轴芯之间密封圈。所述复合支座包括复合支座外套,与复合支座外套紧密卡接的复合支座内套,设置在复合支座外套外端的密封端盖;所述复合支座外套的内腔壁开设有若干凹槽,该复合支座外套内腔底端开设有定位凹槽;所述复合支座内套的外壁设有与复合支座外套的内腔壁凹槽相对应配合的防转凸缘,该复合支座内套的外底端与复合支座外套内腔底端是定位凹槽相对应配合的定位凸缘;所述复合支座内套内腔壁设有两对称的向中心处延伸出的密封筋,该复合支座内套内腔底端中部开设有定位孔;所述密封筋与定位孔分别与旋转轴芯的相对应部位紧密转接。In order to achieve the above purpose, the technical solution provided by the utility model is as follows: The utility model discloses a simple high-strength rotary buffer, which includes a composite support, a rotating shaft core connected to the composite support, and a The valve plate on the shaft core is arranged as a sealing ring between the composite support and the rotating shaft core. The composite support includes a composite support outer cover, a composite support inner cover closely clamped with the composite support outer cover, and a sealing end cover arranged on the outer end of the composite support cover; the inner cavity wall of the composite support cover is provided with A plurality of grooves, the bottom end of the inner cavity of the composite bearing outer casing is provided with a positioning groove; the outer wall of the composite bearing inner sleeve is provided with an anti-rotation flange corresponding to the groove of the inner cavity wall of the composite bearing outer casing, The outer bottom end of the inner sleeve of the composite support and the bottom end of the inner cavity of the outer sleeve of the composite bearing are positioning flanges corresponding to the positioning grooves; the inner cavity wall of the inner sleeve of the composite bearing is provided with two symmetrical The sealing rib is provided, and the middle part of the bottom end of the inner sleeve of the composite support is provided with a positioning hole; the sealing rib and the positioning hole are respectively closely connected with the corresponding parts of the rotating shaft core.

所述复合支座内套可以采用金属、合金、新型复合材料、高强度工程塑料、或其它高强度新型材料等材料制造的高强度复合支座内套。The composite bearing inner sleeve can be a high-strength composite bearing inner sleeve made of metal, alloy, new composite material, high-strength engineering plastic, or other high-strength new materials.

所述复合支座外套采用PS、PP、ABS、PC等成本低,易于成型,易于进行表面装饰处理的材料制造。The composite support cover is made of PS, PP, ABS, PC and other materials with low cost, easy molding and surface decoration treatment.

所述复合支座内套与复合支座外套一体加工成型。The inner cover of the composite support and the outer cover of the composite support are integrally processed and formed.

所述密封端盖与复合支座外套外端紧密焊接。The sealing end cap is tightly welded to the outer end of the composite bearing jacket.

本实用新型的有益之处是,结构简单、安装容易、装配简易、抗压能力极强,可以达到6万次以上的长效使用寿命,其使用寿命是现有旋转缓冲器的使用寿命的5倍以上,而且,并没有增加过多的成本,因此,值得业界大力推广使用。The utility model has the advantages of simple structure, easy installation, simple assembly, strong pressure resistance, and a long service life of more than 60,000 times, which is 5 times that of the existing rotary buffer. times, and it does not increase too much cost, so it is worthy of vigorous promotion and use in the industry.

附图说明Description of drawings

下面结合附图及较佳实施例就本实用新型所述的简易型高强度旋转缓冲器的具体技术方案作进一步的说明。The specific technical solution of the simple high-strength rotary buffer described in the utility model will be further described below in conjunction with the accompanying drawings and preferred embodiments.

图1是现有旋转缓冲器安装方式一爆炸图;Fig. 1 is an exploded view of the installation mode 1 of the existing rotary buffer;

图2是现有旋转缓冲器安装方式一的剖面结构图;Fig. 2 is a cross-sectional structure diagram of the first installation method of the existing rotary buffer;

图3是现有旋转缓冲器安装方式二爆炸图;Fig. 3 is an exploded view of the second installation mode of the existing rotary buffer;

图4是现有旋转缓冲器安装方式二的剖面结构图;Fig. 4 is a sectional structure diagram of the second installation mode of the existing rotary buffer;

图5是本实用新型的立体图;Fig. 5 is a perspective view of the utility model;

图6是本实用新型的复合支座爆炸图;Figure 6 is an exploded view of the composite bearing of the present invention;

图7是本实用新型的复合支座内套立体图;Fig. 7 is a three-dimensional view of the inner sleeve of the composite bearing of the present invention;

图8是本实用新型的左视图;Fig. 8 is a left view of the utility model;

图9是图8的A-A剖面结构图;Fig. 9 is the A-A sectional structure diagram of Fig. 8;

图10是旋转轴芯第一实施例剖面结构图;Fig. 10 is a sectional structure diagram of the first embodiment of the rotating shaft core;

图11是旋转轴芯第一实施例爆炸图;Fig. 11 is an exploded view of the first embodiment of the rotating shaft core;

图12是旋转轴芯第二实施例剖面结构图;Fig. 12 is a sectional structure diagram of the second embodiment of the rotating shaft core;

图13是旋转轴芯第二实施例爆炸图;Fig. 13 is an exploded view of the second embodiment of the rotating shaft core;

具体实施方式Detailed ways

参阅图5~图9所示的简易型高强度旋转缓冲器,包括包括复合支座1、与复合支座转接的旋转轴芯3、卡装在旋转轴芯上的阀片4、设置在复合支座1与旋转轴芯3之间密封圈5,所述复合支座1包括支座外套12,与复合支座外套紧密卡接的复合支座内套14,设置在复合支座外套外端的密封端盖16;所述复合支座外套12的内腔壁开设有若干凹槽121,该复合支座外套内腔底端开设有定位凹槽123;所述复合支座内套14的外壁设有与复合支座外套的内腔壁凹槽121相对应配合的防转凸缘141,该复合支座内套14的外底端与复合支座外套内腔底端是定位凹槽123相对应配合的定位凸缘143;所述复合支座内套14内腔壁设有两对称的向中心处延伸出的密封筋145、147,该复合支座内套内腔底端中部开设有定位孔149;所述密封筋145、147与定位孔149分别与旋转轴芯3的相对应部位紧密转接。。Referring to the simple high-strength rotary buffer shown in Figures 5 to 9, it includes a composite support 1, a rotating shaft core 3 connected to the composite support, a valve plate 4 clamped on the rotating shaft core, and a The sealing ring 5 between the composite support 1 and the rotating shaft core 3, the composite support 1 includes a support outer cover 12, and the composite support inner cover 14 tightly clamped with the composite support outer cover is arranged outside the composite support outer cover The sealing end cap 16 at the end; the inner cavity wall of the composite bearing outer cover 12 is provided with several grooves 121, and the bottom end of the inner cavity of the composite bearing outer cover is provided with a positioning groove 123; the outer wall of the composite bearing inner sleeve 14 An anti-rotation flange 141 correspondingly matched with the cavity wall groove 121 of the composite bearing overcoat is provided. Corresponding to the matching positioning flange 143; the inner cavity wall of the inner sleeve 14 of the composite support is provided with two symmetrical sealing ribs 145, 147 extending toward the center, and the middle part of the inner cavity bottom of the inner sleeve of the composite bearing is provided with a positioning The hole 149; the sealing ribs 145, 147 and the positioning hole 149 are closely connected with the corresponding parts of the rotating shaft core 3 respectively. .

所述复合支座内套14可以采用金属、合金、新型复合材料、高强度工程所料、或其它高强度新型材料等材料制造的高强度复合支座内套。The composite bearing inner sleeve 14 can be a high-strength composite bearing inner sleeve made of metal, alloy, new composite material, high-strength engineering materials, or other high-strength new materials.

所述复合支座外套12采用PS、PP、ABS、PC等成本低,易于成型,易于进行表面装饰处理的材料制造。The composite bearing cover 12 is made of materials such as PS, PP, ABS, PC, etc., which are low in cost, easy to shape, and easy to carry out surface decoration treatment.

所述复合支座内套14与复合支座外套12一体加工成型,但是,该复合支座外套12与复合支座内套14使用的材料有很大区别,该复合支座内套14材料强调高强度、该复合支座外套12材料采用容易加工成型和容易表面处理的材料,这样,可以以适当成本,生产出高要求、高质量的产品,很大程度提高了产品的性价比。The composite bearing inner sleeve 14 and the composite bearing outer sleeve 12 are integrally processed and formed, but the materials used in the composite bearing outer sleeve 12 and the composite bearing inner sleeve 14 are very different, and the material of the composite bearing inner sleeve 14 emphasizes High strength, the material of the composite bearing jacket 12 is easy to process and shape and easy to surface treatment, so that high-quality and high-quality products can be produced at an appropriate cost, and the cost performance of the product is greatly improved.

所述密封端盖16与复合支座外套14外端紧密焊接,但不局限于焊接,还可以采用螺纹螺接,扣位扣接等等同技术。The sealing end cap 16 is tightly welded to the outer end of the composite bearing jacket 14, but it is not limited to welding, and equivalent techniques such as threaded screw connection, buckle buckle connection and the like can also be used.

参阅图图10~图11,在旋转轴芯的第一实施例中,所述阀片4卡接在旋转轴芯3的单向阀片孔32侧。Referring to FIGS. 10 to 11 , in the first embodiment of the rotating shaft core, the valve plate 4 is clamped on the side of the one-way valve plate hole 32 of the rotating shaft core 3 .

参阅图图12~图13,在旋转轴芯的第二实施例中,所述阀片4插接在旋转轴芯3的单向阀门孔34里。Referring to FIGS. 12 to 13 , in the second embodiment of the rotating shaft core, the valve plate 4 is inserted into the one-way valve hole 34 of the rotating shaft core 3 .

以上两旋转轴芯实施例的内部结构及工作原理,请参阅本申请人之前申请的实用新型专利(专利申请号200920175256.0),在此就不再赘述了。Please refer to the utility model patent (patent application number 200920175256.0) previously applied by the applicant for the internal structure and working principle of the above two rotating shaft core embodiments, and will not be repeated here.

以上所述的仅是本实用新型的原理和较佳实施例。应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干的变型和改进,也应视为属于本实用新型的保护范围。What has been described above is only the principle and preferred embodiments of the present utility model. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the principle of the utility model, which should also be regarded as belonging to the protection scope of the utility model.

Claims (5)

1.一种简易型高强度旋转缓冲器,包括复合支座、与复合支座转接的旋转轴芯、卡装在旋转轴芯上的阀片、设置在复合支座与旋转轴芯之间密封圈,其特征在于:所述复合支座包括复合支座外套,与复合支座外套紧密卡接的复合支座内套,设置在复合支座外套外端的密封端盖;所述复合支座外套的内腔壁开设有若干凹槽,该复合支座外套内腔底端开设有定位凹槽;所述复合支座内套的外壁设有与复合支座外套的内腔壁凹槽相对应配合的防转凸缘,该复合支座内套的外底端与复合支座外套内腔底端是定位凹槽相对应配合的定位凸缘;所述复合支座内套内腔壁设有两对称的向中心处延伸出的密封筋,该复合支座内套内腔底端中部开设有定位孔;所述密封筋与定位孔分别与旋转轴芯的相对应部位紧密转接。1. A simple high-strength rotary buffer, including a composite support, a rotating shaft core connected to the composite support, a valve plate clamped on the rotating shaft core, and arranged between the composite support and the rotating shaft core The sealing ring is characterized in that: the composite support includes a composite support outer cover, a composite support inner cover tightly clamped with the composite support cover, and a sealing end cover arranged at the outer end of the composite support cover; the composite support The inner cavity wall of the outer cover is provided with several grooves, and the bottom end of the inner cavity of the composite support outer cover is provided with positioning grooves; the outer wall of the inner cover of the composite support is provided with a corresponding The matching anti-rotation flange, the outer bottom end of the inner sleeve of the composite support and the bottom end of the inner cavity of the outer sleeve of the composite bearing are positioning flanges corresponding to the positioning groove; the inner cavity wall of the inner sleeve of the composite bearing is provided with There are two symmetrical sealing ribs extending toward the center, and a positioning hole is opened in the middle of the bottom end of the inner cavity of the inner sleeve of the composite support; the sealing ribs and the positioning holes are respectively closely connected with the corresponding parts of the rotating shaft core. 2.根据权利要求1所述的简易型高强度旋转缓冲器,其特征在于:所述复合支座内套与支座外套一体加工成型。2. The simple high-strength rotary buffer according to claim 1, characterized in that: the inner sleeve of the composite support and the outer sleeve of the support are integrally formed. 3.根据权利要求1所述的简易型高强度旋转缓冲器,其特征在于:所述密封端盖与复合支座外套外端紧密连接。3. The simple high-strength rotary buffer according to claim 1, characterized in that: the sealing end cover is closely connected with the outer end of the composite support sleeve. 4.根据权利要求1所述的简易型高强度旋转缓冲器,其特征在于:所述阀片卡接在旋转轴芯的单向阀片孔侧。4. The simple high-strength rotary buffer according to claim 1, wherein the valve plate is clamped on the side of the hole of the one-way valve plate of the rotating shaft core. 5.根据权利要求1所述的简易型高强度旋转缓冲器,其特征在于:所述阀片插接在旋转轴芯的单向阀门孔里。5. The simple high-strength rotary buffer according to claim 1, wherein the valve plate is plugged into the one-way valve hole of the rotary shaft core.
CN2010201176963U 2010-02-24 2010-02-24 Simple high-strength rotary buffer Expired - Fee Related CN201687326U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104989202A (en) * 2015-06-18 2015-10-21 宁波一扬建材科技有限公司 Slow-falling hinge

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104989202A (en) * 2015-06-18 2015-10-21 宁波一扬建材科技有限公司 Slow-falling hinge

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