CN201685301U - A kind of cold pressing veneer equipment for wood-based panels - Google Patents
A kind of cold pressing veneer equipment for wood-based panels Download PDFInfo
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Abstract
一种人造板用冷压贴面设备,包括一基座、一设备框架;框架的底部是置于基座上的下压板;在框架中设一组人造板冷压贴面容置单元,各容单元背部具有侧支撑架,其内可容置上下叠放的一组板坯,在各单元内的上方设有一可向下垂压板坯的上压板,该上压板的驱动受控于一纵向压力装置;所述的一组板坯用冷压贴面容置单元共用上述的下压板;在各人造板冷压贴面容置单元前面置有一侧压装置;还配设有可对纵向压力装置及侧压装置的施压提供动力源的动力设备。该设备通过上下压板的联合作用保证了地板垂直方向的压力粘合,利用可滑动的侧压装置,自由灵活地掌控板坯的侧向受压,保证板坯在胶粘剂固化前不发生错动。
A kind of cold-press veneer equipment for wood-based panels, including a base and an equipment frame; the bottom of the frame is a lower pressing plate placed on the base; There is a side support frame on the back of the unit, which can accommodate a group of slabs stacked up and down. Above each unit is an upper pressing plate that can press the slab downward. The driving of the upper pressing plate is controlled by a longitudinal pressure device. The above-mentioned lower pressing plate is shared by one group of cold-pressed veneer storage units for slabs; a side pressure device is arranged in front of each wood-based panel cold-press veneer storage unit; The pressurization of the device provides the power source of the power equipment. The equipment guarantees the pressure bonding in the vertical direction of the floor through the joint action of the upper and lower pressing plates, and uses the slidable side pressing device to freely and flexibly control the lateral pressure of the slab to ensure that the slab does not move before the adhesive is cured.
Description
技术领域technical field
本实用新型涉及一种人造板用冷压贴面设备,特别是小幅面板材及地板的冷压贴面设备。 The utility model relates to a cold-pressed veneering device for artificial boards, in particular to a cold-pressed veneering device for small-sized panels and floors. the
背景技术Background technique
我国是世界人造板和地板生产第一大国,近年来产业仍呈上升态势,在国民经济中的地位也愈发重要。冷压贴面是人造板加工中一项广泛应用的加工工艺,常用于人造板表面装饰的二次加工。在人造板加工中由于选用胶粘剂种类不同,如API双组分胶粘剂、聚醋酸乙烯酯(PVAc)、乙酸乙烯-乙烯共聚合物(EVA)等胶粘剂常用于冷压粘合。 my country is the world's largest producer of wood-based panels and flooring. In recent years, the industry is still on the rise, and its position in the national economy is becoming more and more important. Cold-pressed veneer is a widely used processing technology in wood-based panel processing, and it is often used for secondary processing of wood-based panel surface decoration. Due to the different types of adhesives used in wood-based panel processing, such as API two-component adhesives, polyvinyl acetate (PVAc), vinyl acetate-ethylene copolymer (EVA) and other adhesives are often used for cold pressure bonding. the
冷压贴面加工,板材内应力小,产品尺寸稳定。在加工过程中,基材板涂上胶粘剂后,特别是加有固化剂的双组分冷压胶粘剂,必须在较短的时间进入压机获得压力,否则胶液开始固化,影响胶合质量。而通常板材进入压机时,胶液的流动性较强,基材与面板之间容易错动,为后续加工造成困难和损失,如果板材采用堆垛叠加进行冷压,贴面错动还会引起局部压力不足,影响胶合强度。 Cold-pressed veneer processing, the internal stress of the plate is small, and the product size is stable. During the processing, after the base plate is coated with adhesive, especially the two-component cold-press adhesive with curing agent, it must enter the press in a short time to obtain pressure, otherwise the glue will start to solidify and affect the bonding quality. Usually, when the board enters the press, the fluidity of the glue is strong, and the substrate and the panel are easily misaligned, which causes difficulties and losses for subsequent processing. If the board is stacked and stacked for cold pressing, the veneer misalignment will also increase. Insufficient local pressure is caused, which affects the bonding strength. the
发明内容Contents of the invention
本实用新型的目的是提供一种人造板用冷压贴面设备,特别是小幅面板材及地板的冷压贴面加工,设备设置了侧压装置,可以有效避免加工中基材与面板之间的错动,并且保证使用方便、质量稳定。 The purpose of this utility model is to provide a cold-pressed veneer equipment for wood-based panels, especially the cold-pressed veneer processing of small-format panels and floors. The equipment is equipped with a side pressure device, which can effectively avoid the gap between the substrate and the panel during processing Misalignment, and ensure easy to use, stable quality. the
为实现上述目的,本实用新型采取以下设计方案: In order to achieve the above object, the utility model takes the following design scheme:
一种人造板用冷压贴面设备,包括一基座,一位于基座上方的设备框架;设备框架的底部是置于基座上的下压板;在设备框架中设立一组人造板冷压贴面容置单元,各人造板冷压贴面容置单元背部具有侧支撑架,其内可容置上下叠放的一组板坯,在所述各人造板冷压贴面容置单元内的上方设有一可向下垂压板坯的上压板,该上压板可受顶端连接的上压头带动上下移动,上压头的驱动受控于一纵向压力装置;所述的一组板坯用冷压贴面容置单元共用上述的下压板;在各人造板冷压贴面容置单元前面置有一侧压装置;还配设有可对纵向压力装置及侧压装置的施压提供动力源的动力设备。 A cold-pressed veneer device for wood-based panels, comprising a base and an equipment frame located above the base; the bottom of the equipment frame is a lower pressing plate placed on the base; a group of wood-based panels cold-pressed The veneer accommodation unit, the back of each wood-based panel cold-pressed veneer accommodation unit has a side support frame, which can accommodate a group of slabs stacked up and down. There is an upper pressing plate that can press the slab downwards. The upper pressing plate can be driven by the upper pressing head connected to the top to move up and down. The driving of the upper pressing head is controlled by a longitudinal pressure device; The above-mentioned lower pressing plate is shared by the placement unit; a side pressing device is arranged in front of each wood-based panel cold-pressing veneer storage unit; a power device that can provide a power source for the pressure of the longitudinal pressing device and the side pressing device is also equipped. the
所述的侧压装置包括固定在设备框架上的上、下两根滑轨;一侧压滑架,横跨安装在上、下两根滑轨上并可沿两根滑轨横向移动;侧压滑架中部安装压力单元装置,该压力单元装置的输出端与侧压头中部连接,通过气动或液压方式推动侧压头向板坯施加侧压。 The side pressure device includes two upper and lower slide rails fixed on the equipment frame; one side pressure slide frame is installed across the upper and lower two slide rails and can move laterally along the two slide rails; A pressure unit device is installed in the middle of the pressure slide frame, the output end of the pressure unit device is connected with the middle part of the side pressure head, and the side pressure head is pushed to apply side pressure to the slab through pneumatic or hydraulic means. the
在侧压滑架上、下两边可以各设置一个定位活塞;所述侧压头侧压头外侧面的两端对称焊接两个定位杆,定位杆从侧压滑架的定位活塞穿过。 A positioning piston can be respectively arranged on the upper and lower sides of the side pressing carriage; two positioning rods are welded symmetrically at both ends of the side pressing head outer surface of the side pressing head, and the positioning rods pass through the positioning piston of the side pressing carriage. the
所述各上压板同时或单独运行,各上压板的工作进程可控。 The upper pressing plates are operated simultaneously or independently, and the working process of each upper pressing plate is controllable. the
所述的一组人造板冷压贴面容置单元为一排平行排列的多个人造板冷压贴面容置单元;或为双排排列的人造板冷压贴面容置单元,当为双排排列的人造板冷压贴面容置单元时,两排位置对应的人造板冷压贴面容置单元可以相互背靠背直立或斜向放置。 The one group of wood-based panel cold-pressed veneer accommodation units is a plurality of wood-based panel cold-pressed veneer accommodation units arranged in parallel; When the wood-based panel cold-pressed veneer storage unit is used, the corresponding two rows of wood-based panel cold-pressed veneer storage units can be placed back to back upright or obliquely. the
所述基座用于保证整体设备的稳定,所述上压板和下压板用于板面获得冷压压力,所述侧支撑架和侧压装置用于板坯侧压,减少基材和面板之间的错动,所述动力装置提供板坯冷压所需空气泵和油压泵的动力。 The base is used to ensure the stability of the overall equipment, the upper platen and the lower platen are used to obtain cold pressing pressure on the plate surface, and the side support frame and side pressing device are used for side pressing of the slab to reduce the gap between the base material and the panel. The power unit provides the power of the air pump and oil pressure pump required for the cold pressing of the slab. the
本实用新型的优点是:设备简单、使用方便灵活。通过采用前面所述技术方案,可以进行小幅面人造板和地板的冷压贴面加工,由于该设备设置了侧压装置,有效地避免了冷压初期板坯和面层的错动,保证了胶合强度,提高了胶合质量。 The utility model has the advantages of simple equipment, convenient and flexible use. By adopting the above-mentioned technical scheme, it is possible to carry out the cold-press veneer processing of small-scale wood-based panels and floors. Since the equipment is equipped with a side pressure device, the staggering of the initial slab and surface layer in the cold-press process is effectively avoided, ensuring Glue strength, improve the glue quality. the
附图说明:Description of drawings:
图1为本实用新型人造板用冷压贴面设备结构示意图(主视图)。 Fig. 1 is a structural schematic diagram (front view) of the cold-press veneer equipment for wood-based panels of the present invention. the
图2a为本实用新型人造板用冷压贴面设备结构示意图(右视图,装载板坯)。 Fig. 2a is a structural schematic diagram of the cold-press veneer equipment for wood-based panels of the present invention (right view, loaded with slabs). the
图2b为本实用新型人造板用冷压贴面设备结构示意图(左视图,空载状态)。 Fig. 2b is a structural schematic diagram of the cold-press veneer equipment for wood-based panels of the present invention (left view, no-load state). the
图3a为本实用新型人造板用冷压贴面设备设置状态示意图(侧视图,背靠背直立设置)。 Fig. 3a is a schematic diagram of the installation state of the cold-pressed veneer equipment for wood-based panels of the present invention (side view, back-to-back upright installation). the
图3b为本实用新型人造板用冷压贴面设备设置状态示意图(侧视图,背靠背成一定角度设置)。 Fig. 3b is a schematic diagram of the installation state of the cold-pressed veneer equipment for wood-based panels of the present invention (side view, set back to back at a certain angle). the
下面结合附图及具体实施例对本实用新型做进一步说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described further. the
具体实施方式Detailed ways
参照图1、图2a和图2b所示,本实用新型人造板用冷压贴面设备包括一位于基座1上方的设备框架,设备框架的底部是置于基座上的下压板2,在设备框架中设立一组人造板冷压贴面容置单元,各人造板冷压贴面容置单元背部具有侧支撑架4,其内可容置上下叠放的一组板坯7,在所述各人造板冷压贴面容置单元内的上方设有一可向下垂压板坯的上压板3;该上压板的驱动受控于一纵向压力装置8;在各人造板冷压贴面容置单元前面置有一侧压装置5;还配设有可对纵向压力装置及侧压装置的施压提供动力源的动力设备6。 With reference to Fig. 1, shown in Fig. 2a and Fig. 2b, the cold-pressed veneer equipment for wood-based panels of the present invention comprises an equipment frame positioned above the
所述基座1固定在地面上,为钢架结构,用于固定和支撑整体设备。 The
所述的一组板坯用冷压贴面容置单元共用上述的下压板2;该下压板2为连续的光滑钢板,固定在基座上方,用于支撑板坯垂直方向的受力。下压板2具备一定厚度,保证对板面的支持,宽度略大于上压板3。所述上压板3安装在设备顶端,与下压板2板面平行,连接顶端的纵向压力装置8(本实施例中采用油压活塞装置,还可以是气动、液压等方式的压力装置),沿垂直板面方向向板坯7施加压力,每块上压板3均能独立控制其工作进程,亦可整体同步控制(由控制电路对其实施各种状态的控制,其由现有技术可实现,此处不赘述)。所述上压板3可根据加工板材的尺寸设置其宽度和长度。上压板3宽度应宽于加工板材宽度,上压板长度不宜过长,可采用多块上压板连续分布,压板间距可以是不大于2厘米。 The above-mentioned lower
所述侧支撑架4设置在上、下压板3、2的同侧,支撑侧压装置的侧压力,其采用金属制格栅结构(如格栅式钢架)为佳,以在增加结构刚度的同时可减少钢材用量和设备重量。 Described
所述侧压装置5包括上下两根滑轨51、侧压滑架52和侧压头53。所述滑轨51的两端水平固定于设备的左右两边,一根滑轨位于设备顶端,高于上压板初始位置,另一根滑轨位于设备下部,低于下压板2位置,两根滑轨51所在平面与侧支撑平面平行。所述侧压滑架52横跨安装在两根滑轨51上,可沿滑轨51左右移动。侧压滑架52中部安装压力装置54,可通过气动或液压方式推动侧压头53向板坯7施加压力,配置控制阀门,调控压力大小。在侧压滑架52的上、下两边各设置一个定位活塞;所述侧压头53可以为T形或I形截面的型钢,以便压力传导,侧压头外侧面的两端的适当位置处对称焊接两个定位杆,定位杆从侧压滑架的定位活塞穿过。侧压头53可沿垂直向板坯7施压。侧压头53长度略小于板坯7满载时叠加的高度,下端略高于下压板面2。所述定位杆55穿过侧压滑架52的定位活塞与侧压头焊接,操作人员可以把持定位杆,控制侧压滑架和侧压头在滑轨上的移动,和侧压头的下压位置。 The lateral
所述动力装置可以是电机和油压泵,为设备施压提供动力,采用公知技术,不属于本实用新型的改进内容,故此处不予赘述。 The power device may be a motor and an oil pressure pump, which provide power for pressurizing the equipment. Known technology is used, which does not belong to the improvement content of the present utility model, so it will not be repeated here. the
本实用新型人造板用冷压贴面设备组合形式灵活多样,既可设置单排多压头的贴面设备(如图1所示,示出了横排共6个容置单元);也可将设备双排排列,此时,两排位置对应的人造板冷压贴面容置单元相互背靠背设置为佳,或背靠背直立放置(参考图3a),或背靠背成一定角度放置(参考图3b),共用动力装置和基座。 The combination form of the cold-press veneer equipment for wood-based panels of the utility model is flexible and diverse, and the veneer equipment of a single row of multiple pressure heads can be set (as shown in Figure 1, a total of 6 accommodating units in horizontal rows are shown); Arrange the equipment in double rows. At this time, it is better to arrange the two rows of corresponding wood-based panel cold-pressed veneer storage units back to back, or place them upright (refer to Figure 3a), or place them back to back at a certain angle (refer to Figure 3b). Shared power unit and base. the
参考图1、图2a和图2b,具体的加工过程如下: Referring to Figure 1, Figure 2a and Figure 2b, the specific processing process is as follows:
1、基板和面板经过涂胶后,组坯形成板坯7后整齐叠放在下压板3上,板坯7后部对齐侧支撑架4。 1. After the base plate and panel are glued, the
2、手持定位杆55将两组侧压滑架52移动到合适的位置,如板坯满载,直接下压定位杆55定位,打开阀门,侧压头53在压力装置54的推动下向板坯7施加压力;如板坯叠放高度较低,推动侧压滑架52使定位杆55位于两块上压板3的间隙位置,再下压定位杆55定位,打开阀门,侧压头53下压。 2. Hold the
3、上压板3下降,施加压力进行冷压贴面。 3. The
4、待胶粘剂固化一段时间后,板坯7已不错动,调节压力装置54进行卸压,上拉定位杆55,沿滑轨51移动侧压滑架52至下一组板坯的工作位置。 4. After the adhesive is solidified for a period of time, the
5、上压板3继续施压至胶粘剂固化工艺时间后卸压,取出板坯7陈放备用。 5. The
上述步骤按1-5为一个周期,可以按步骤1-5的工序如此往复工作。 The above steps take 1-5 as a cycle, and can work reciprocally according to the procedures of steps 1-5. the
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CN102862196A (en) * | 2012-09-19 | 2013-01-09 | 长沙凯森竹木新技术有限公司 | Cold press for glue-laminated bamboo member |
CN103792914A (en) * | 2014-01-07 | 2014-05-14 | 中国林业科学研究院木材工业研究所 | Control method and pressing system for lifting hot press board in artificial board continuous flat pressing machine |
CN104669369A (en) * | 2015-03-24 | 2015-06-03 | 南通锻压设备股份有限公司 | Scrimber pressing and veneering device |
CN105034101A (en) * | 2015-08-12 | 2015-11-11 | 重庆市合川区均恒金属加工厂 | Hot pressing die used for composite door |
CN105128100A (en) * | 2015-08-31 | 2015-12-09 | 安徽宏宇竹业科技股份有限公司 | Pneumatic repressing machine for laminating bamboo board |
CN105150298A (en) * | 2015-08-31 | 2015-12-16 | 安徽宏宇竹业科技股份有限公司 | Re-pressing machine for laminating bamboo boards |
CN105799003A (en) * | 2016-05-07 | 2016-07-27 | 沈阳建筑大学 | Processing device and processing method for orthogonally connecting laminated timber with nails |
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CN102862196A (en) * | 2012-09-19 | 2013-01-09 | 长沙凯森竹木新技术有限公司 | Cold press for glue-laminated bamboo member |
CN102862196B (en) * | 2012-09-19 | 2015-10-28 | 长沙凯森竹木新技术有限公司 | For the cold press of cemented bamboo timber compoment |
CN103792914A (en) * | 2014-01-07 | 2014-05-14 | 中国林业科学研究院木材工业研究所 | Control method and pressing system for lifting hot press board in artificial board continuous flat pressing machine |
CN104669369A (en) * | 2015-03-24 | 2015-06-03 | 南通锻压设备股份有限公司 | Scrimber pressing and veneering device |
CN105034101A (en) * | 2015-08-12 | 2015-11-11 | 重庆市合川区均恒金属加工厂 | Hot pressing die used for composite door |
CN105128100A (en) * | 2015-08-31 | 2015-12-09 | 安徽宏宇竹业科技股份有限公司 | Pneumatic repressing machine for laminating bamboo board |
CN105150298A (en) * | 2015-08-31 | 2015-12-16 | 安徽宏宇竹业科技股份有限公司 | Re-pressing machine for laminating bamboo boards |
CN105799003A (en) * | 2016-05-07 | 2016-07-27 | 沈阳建筑大学 | Processing device and processing method for orthogonally connecting laminated timber with nails |
CN105799003B (en) * | 2016-05-07 | 2017-10-13 | 沈阳建筑大学 | Orthogonal nail articulamentum building blocks processing unit (plant) and its processing method |
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