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CN201671863U - Fan Control System - Google Patents

Fan Control System Download PDF

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Publication number
CN201671863U
CN201671863U CN200920306383XU CN200920306383U CN201671863U CN 201671863 U CN201671863 U CN 201671863U CN 200920306383X U CN200920306383X U CN 200920306383XU CN 200920306383 U CN200920306383 U CN 200920306383U CN 201671863 U CN201671863 U CN 201671863U
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temperature
drive circuit
control system
fan
fan control
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CN200920306383XU
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赵雷
刘庆卫
李桂林
王亚军
李庆民
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Shenzhen Sullair Asia Industrial Co Ltd
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Shenzhen Sullair Asia Industrial Co Ltd
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Abstract

本实用新型涉及一种风扇控制系统,包括温度检测单元、正转驱动电路和反转驱动电路,正转驱动电路和反转驱动电路可根据温度检测单元所检测的环境温度分别处于工作状态,且正转驱动电路和反转驱动电路不同时处于工作状态。

The utility model relates to a fan control system, which comprises a temperature detection unit, a forward rotation drive circuit and a reverse rotation drive circuit. The forward rotation drive circuit and the reverse rotation drive circuit can respectively be in working states according to the ambient temperature detected by the temperature detection unit, and The forward rotation drive circuit and the reverse rotation drive circuit are not in working state at the same time.

Description

风扇控制系统 Fan Control System

技术领域technical field

本实用新型涉及一种风扇控制系统,尤其涉及一种根据环境温度自动控制冷却用风扇的旋转方向的风扇控制系统。The utility model relates to a fan control system, in particular to a fan control system which automatically controls the rotation direction of a cooling fan according to the ambient temperature.

背景技术Background technique

目前的各种设备都需要用到风扇来冷却,而常见的冷却风扇的控制系统一般控制风扇的旋转方向为固定方向。对于旋转方向固定的冷却风扇,根据风扇旋转方向正转和反转的不同,可以分为吸风式结构和吹风式结构。吸风结构的冷却风扇在夏天,尤其是气候炎热地区,容易产生机组内温度过高、元器件老化、机组工作不稳定等问题。吹风结构的冷却风扇在低温时,如北方严寒的冬季,会造成机组内温度偏低,控制电路以及控制元件结冰,甚至使得机组无法正常工作。因此,通常的风扇的控制系统无法同时满足高温和低温的环境温度,温度适应性差且可靠性差。Various devices at present need to use fans for cooling, and the common cooling fan control system generally controls the rotation direction of the fan to be a fixed direction. For the cooling fan with fixed rotation direction, it can be divided into suction type structure and blowing type structure according to the difference of fan rotation direction forward and reverse. The cooling fan with suction structure is prone to problems such as excessive temperature inside the unit, aging of components, and unstable operation of the unit in summer, especially in hot climate areas. When the cooling fan with the blower structure is at low temperature, such as the severe winter in the north, the temperature inside the unit will be low, the control circuit and control components will freeze, and even the unit cannot work normally. Therefore, the usual control system of the fan cannot meet the ambient temperature of high temperature and low temperature at the same time, and has poor temperature adaptability and reliability.

发明内容Contents of the invention

为解决现有技术风扇控制系统温度适应性差、可靠性差的问题,有必要提供一种温度适应性高、可靠性高的风扇控制系统。In order to solve the problems of poor temperature adaptability and poor reliability of the prior art fan control system, it is necessary to provide a fan control system with high temperature adaptability and high reliability.

一种风扇控制系统,其包括温度检测单元、正转驱动电路和反转驱动电路,正转驱动电路和反转驱动电路可根据温度检测单元所检测的环境温度分别处于工作状态,且正转驱动电路和反转驱动电路不同时处于工作状态。A fan control system, which includes a temperature detection unit, a forward rotation drive circuit and a reverse rotation drive circuit, the forward rotation drive circuit and the reverse rotation drive circuit can be in the working state respectively according to the ambient temperature detected by the temperature detection unit, and the forward rotation drive The circuit and the reverse drive circuit are not in working state at the same time.

一种风扇控制系统,其包括高温中间继电器、低温中间继电器、正转接触器、反转接触器、第一温度开关、第二温度开关,当第一温度开关或第二温度开关任一个导通时,高温中间继电器导通,使得正转接触器吸合,反转接触器不吸合,当第一温度开关和第二温度开关均不导通时,低温中间继电器导通,使得反转接触器吸合,正转接触器不吸合。A fan control system, which includes a high-temperature intermediate relay, a low-temperature intermediate relay, a forward contactor, a reverse contactor, a first temperature switch, and a second temperature switch. When either the first temperature switch or the second temperature switch is turned on , the high-temperature intermediate relay is turned on, making the forward contactor pull in, and the reverse contactor is not. When both the first temperature switch and the second temperature switch are off, the low-temperature intermediate relay is turned on, making the The contactor pulls in, and the forward rotation contactor does not pull in.

相较于现有技术,本实用新型风扇控制系统根据检测得到的环境温度来控制风扇电机旋转方向,具体是利用第一和第二温度开关以及正转接触器、反转接触器、高温中间继电器、低温中间继电器实现对应不同环境温度,风扇电机旋转方向不同,在温度较高时正转,在温度较低时反转,从而可以适应外界环境温度,保证机组正常工作,具有较好的温度适应性以及较高的可靠性。Compared with the prior art, the fan control system of the utility model controls the rotation direction of the fan motor according to the detected ambient temperature, specifically using the first and second temperature switches, forward contactors, reverse contactors, and high-temperature intermediate relays , The low-temperature intermediate relay realizes corresponding to different ambient temperatures, and the rotation direction of the fan motor is different. When the temperature is high, it rotates forward, and when the temperature is low, it reverses, so that it can adapt to the external ambient temperature, ensure the normal operation of the unit, and have better temperature adaptation. performance and high reliability.

附图说明Description of drawings

图1是本实用新型风扇控制系统一较佳实施方式的原理方框示意图。FIG. 1 is a schematic block diagram of a preferred embodiment of the fan control system of the present invention.

图2-3是图1所示风扇控制系统的电路结构示意图。2-3 are schematic diagrams of the circuit structure of the fan control system shown in FIG. 1 .

图4是图1所示风扇控制系统的部分工作流程示意图。FIG. 4 is a schematic diagram of a partial work flow of the fan control system shown in FIG. 1 .

具体实施方式Detailed ways

请参阅图1,是本实用新型风扇控制系统一较佳实施方式的原理方框示意图。风扇控制系统1包括温度检测单元10、正转驱动电路20、反转驱动电路30、旁路驱动电路40、风扇电机50和风扇60。温度检测单元10包括至少两个温度传感器(图未示),可以检测环境温度。温度检测单元10与正转驱动电路20、反转驱动电路30和旁路驱动电路40连接。旁路驱动电路40连接到正转驱动电路20。正转驱动电路20和反转驱动电路30分别连接到风扇电机50。风扇电机50与风扇60连接,用于驱动风扇60旋转。Please refer to FIG. 1 , which is a schematic block diagram of a preferred embodiment of the fan control system of the present invention. The fan control system 1 includes a temperature detection unit 10 , a forward drive circuit 20 , a reverse drive circuit 30 , a bypass drive circuit 40 , a fan motor 50 and a fan 60 . The temperature detection unit 10 includes at least two temperature sensors (not shown in the figure), which can detect the ambient temperature. The temperature detection unit 10 is connected to the forward rotation drive circuit 20 , the reverse rotation drive circuit 30 and the bypass drive circuit 40 . The bypass drive circuit 40 is connected to the forward rotation drive circuit 20 . The forward rotation drive circuit 20 and the reverse rotation drive circuit 30 are respectively connected to a fan motor 50 . The fan motor 50 is connected with the fan 60 for driving the fan 60 to rotate.

请参阅图2-3,风扇控制系统1利用外部的交流电压AC供电,其交流电压值不超过人体安全电压。因为温度检测单元10为了检测环境光最好设置在进风口,所以为确保人身安全,可采用安全电压供电。风扇控制系统还包括空气开关QF,作为整个系统的工作控制开关。风扇控制系统1包括反转接触器KM4和KM5、高温中间继电器KA3和KA4、低温中间继电器KA5、时间继电器KT2、旁路开关QF6以及第一、第二温度开关T1和T2,其中正转接触器KM5吸合时控制风扇电机50正转,而反转接触器KM4吸合时控制风扇电机50反转。。Referring to Fig. 2-3, the fan control system 1 is powered by an external AC voltage AC, and its AC voltage value does not exceed the safe voltage for human body. Because the temperature detection unit 10 is preferably arranged at the air inlet for detecting ambient light, it can be powered by a safe voltage to ensure personal safety. The fan control system also includes an air switch QF, which is used as the work control switch of the whole system. The fan control system 1 includes reverse contactors KM4 and KM5, high temperature intermediate relays KA3 and KA4, low temperature intermediate relays KA5, time relay KT2, bypass switch QF6 and first and second temperature switches T1 and T2, of which the forward contactor When KM5 is engaged, the fan motor 50 is controlled to rotate forward, and when the reverse contactor KM4 is engaged, the fan motor 50 is controlled to rotate reversely. .

请同时参阅图4,是图1所示风扇控制系统的部分工作流程示意图。风扇控制系统1的第一温度开关T1对应第一预定值,第二温度开关T2对应第二预定值,第一预定值小于第二预定值,其分别用于在不同环境温度下控制风扇旋转方向。其中,第一预定值可以是5℃,第二预定值可以是35℃。当然,根据不同的具体需要,第一预定值和第二预定值可以作相应的变化。Please also refer to FIG. 4 , which is a schematic diagram of a part of the work flow of the fan control system shown in FIG. 1 . The first temperature switch T1 of the fan control system 1 corresponds to a first predetermined value, the second temperature switch T2 corresponds to a second predetermined value, and the first predetermined value is smaller than the second predetermined value, which are respectively used to control the rotation direction of the fan at different ambient temperatures . Wherein, the first predetermined value may be 5°C, and the second predetermined value may be 35°C. Of course, according to different specific needs, the first predetermined value and the second predetermined value can be changed accordingly.

以第一预定值设定为5℃且第二预定值为35℃时为例,对风扇控制系统1的具体工作流程描述如下:Taking the case where the first preset value is set to 5°C and the second preset value is 35°C as an example, the specific workflow of the fan control system 1 is described as follows:

风扇控制系统1接外部的交流电源正常工作。当外部的环境温度不低于5℃时,温度检测单元10对应于第一温度开关T1的温度传感器检测到一大于5℃的温度值,并将所检测得到的温度值传输给第一温度开关T1。第一温度开关T1导通,高温中间继电器KA4得电吸合。于是高温中间继电器KA4的常开触点电接通,正转接触器KM5线圈得电吸合,正转接触器KM5的常开触点导通。如图3所示,此时正转驱动电路20正常工作,并且由于其正转接触器KM5的工作回路上串联反转驱动电路30的反转接触器KM4的常闭触点,因此在正转驱动电路20处于工作状态时实现了反转互锁。此时,风扇电机50在正转驱动电路20驱动下正向旋转,风扇60表现为旋转吹风。The fan control system 1 is connected to an external AC power supply to work normally. When the external ambient temperature is not lower than 5°C, the temperature sensor of the temperature detection unit 10 corresponding to the first temperature switch T1 detects a temperature value greater than 5°C, and transmits the detected temperature value to the first temperature switch T1. The first temperature switch T1 is turned on, and the high temperature intermediate relay KA4 is energized and closed. Therefore, the normally open contact of the high temperature intermediate relay KA4 is electrically connected, the coil of the forward rotation contactor KM5 is electrically closed, and the normally open contact of the forward rotation contactor KM5 is turned on. As shown in Figure 3, the forward rotation drive circuit 20 works normally at this time, and because the normally closed contact of the reverse contactor KM4 of the reverse rotation drive circuit 30 is connected in series on the working circuit of its forward rotation contactor KM5, therefore, in the forward rotation The reverse interlock is realized when the drive circuit 20 is in the working state. At this time, the fan motor 50 is driven by the forward rotation drive circuit 20 to rotate in the forward direction, and the fan 60 performs the function of rotating and blowing air.

当环境温度低于5℃时,温度检测单元10对应于第一温度开关T1的温度传感器检测到一小于5℃的温度值,第一温度开关T1不导通。低温中间继电器KA5得电吸合,其常开触点导通。于是反转接触器KM4得电吸合,其常开触点导通。反转驱动电路30处于工作状态,风扇电机50反向旋转,风扇60表现为旋转吸风。When the ambient temperature is lower than 5°C, the temperature sensor of the temperature detection unit 10 corresponding to the first temperature switch T1 detects a temperature value lower than 5°C, and the first temperature switch T1 is not turned on. The low-temperature intermediate relay KA5 is energized and closed, and its normally open contact is turned on. Then the reversing contactor KM4 is powered on, and its normally open contact is turned on. The reverse drive circuit 30 is in the working state, the fan motor 50 rotates in the reverse direction, and the fan 60 exhibits rotation and air suction.

当环境温度不低于35℃时,温度检测单元10对应于第二温度开关T2的温度传感器检测到一大于35℃的温度值,第二温度开关T2导通,高温中间继电器KA3得电吸合,其常开触点导通,从而正转接触器KM5闭合导通,正转驱动电路20处于工作状态,使得风扇电机50正向旋转。表现为风扇60旋转吹风。When the ambient temperature is not lower than 35°C, the temperature sensor of the temperature detection unit 10 corresponding to the second temperature switch T2 detects a temperature value greater than 35°C, the second temperature switch T2 is turned on, and the high-temperature intermediate relay KA3 is energized and closed , its normally open contact is turned on, so the forward rotation contactor KM5 is closed and turned on, and the forward rotation drive circuit 20 is in the working state, so that the fan motor 50 rotates forward. Shown as fan 60 rotating to blow air.

当高温中间继电器KA4导通时,时间继电器KT2也接通,高温中间继电器KA3支路上的时间继电器KT2合上,使得高温中间继电器KA3也接通。时间继电器KT2具有延时功能,其延时时间可以为10分钟。当环境温度开始高于第一预设温度,高温中间继电器KA3支路上具有延时功能的时间继电器KT2在延时时间后导通,使得高温中间继电器KA3接通,正转驱动电路20的高温中间继电器KA3合上,接通正转接触器KM5,接通正转驱动电路30使得冷却风扇吹风旋转。正转驱动电路20的高温中间继电器KA3具有延时功能,高温中间继电器KA3可以根据需要设定一个延时时间,如5秒。当环境温度开始高于第二预设温时,第二温度开关T2的闭合确保高温中间继电器KA3合上,保证冷却风扇吹风旋转。当环境温度开始低于第一预设温度,第一温度开关T1和第二温度开关T2均处于开路状态,使得高温中间继电器KA3、KA4处于失电状态,低温中间继电器KA5接通,接通反转接触器KM4,反转驱动电路30的低温中间继电器KA5具有延时功能,低温中间继电器KA5可以根据需要设定一个延时时间,如5秒。时间继电器KT2用于在环境温度在超过第一预定值时风扇电机的旋转方向延时进行改变。高温中间继电器KA3和低温中间继电器KA5的延时点保证了电机在旋转方向改变前得以短时停电,使风扇电机在停止转动后再反向旋转,避免了风扇电机转向变化而对风扇电机产生的机械和电气冲击。When the high-temperature intermediate relay KA4 is turned on, the time relay KT2 is also turned on, and the time relay KT2 on the high-temperature intermediate relay KA3 branch is turned on, so that the high-temperature intermediate relay KA3 is also turned on. The time relay KT2 has a delay function, and its delay time can be 10 minutes. When the ambient temperature begins to be higher than the first preset temperature, the time relay KT2 with a delay function on the high-temperature intermediate relay KA3 branch is turned on after the delay time, so that the high-temperature intermediate relay KA3 is turned on, and the high-temperature intermediate of the forward rotation drive circuit 20 The relay KA3 is closed, the forward rotation contactor KM5 is connected, and the forward rotation drive circuit 30 is connected to make the cooling fan blow and rotate. The high-temperature intermediate relay KA3 of the forward rotation drive circuit 20 has a delay function, and a delay time, such as 5 seconds, can be set for the high-temperature intermediate relay KA3 as required. When the ambient temperature starts to be higher than the second preset temperature, the closing of the second temperature switch T2 ensures that the high-temperature intermediate relay KA3 is closed, ensuring that the cooling fan blows and rotates. When the ambient temperature begins to be lower than the first preset temperature, both the first temperature switch T1 and the second temperature switch T2 are in an open state, so that the high temperature intermediate relays KA3 and KA4 are in a power-off state, the low temperature intermediate relay KA5 is turned on, and the reverse Turning to the contactor KM4, the low-temperature intermediate relay KA5 of the reverse drive circuit 30 has a delay function, and the low-temperature intermediate relay KA5 can set a delay time as required, such as 5 seconds. The time relay KT2 is used to delay and change the rotation direction of the fan motor when the ambient temperature exceeds the first predetermined value. The delay point of the high-temperature intermediate relay KA3 and the low-temperature intermediate relay KA5 ensures that the motor can be powered off for a short time before the rotation direction changes, so that the fan motor rotates in the opposite direction after stopping, avoiding the change of the fan motor’s direction of rotation. Mechanical and electrical shock.

由上述工作过程可以看出,正转驱动电路20和反转驱动电路30可以根据温度检测单元10所检测得到的环境温度而分别处于工作状态,即驱动风扇电机50正向或者反向旋转,并且由于正向互锁和反向互锁的电路设计,正转驱动电路20和反转驱动电路30不会同时处于工作状态。It can be seen from the above working process that the forward rotation drive circuit 20 and the reverse rotation drive circuit 30 can be in the working state respectively according to the ambient temperature detected by the temperature detection unit 10, that is, to drive the fan motor 50 to rotate forward or reversely, and Due to the circuit design of forward interlock and reverse interlock, the forward drive circuit 20 and the reverse drive circuit 30 will not be in working state at the same time.

另外,当可以确定环境温度始终大于上述第一预定值时,如环境温度始终大于5℃时,可以合上旁路驱动电路40的开关QF6,从而使得正转驱动电路20工作,而不用经过温度控制单元10。In addition, when it can be determined that the ambient temperature is always greater than the above-mentioned first predetermined value, such as when the ambient temperature is always greater than 5°C, the switch QF6 of the bypass drive circuit 40 can be turned on, so that the forward rotation drive circuit 20 can work without passing through the temperature. control unit 10.

事实上,第一温度开关T1作为风扇电机50旋转方向的主要控制开关,第二温度开关T2作为风扇电机50旋转方向的辅助控制开关。当环境温度不低于第二预定值时,第二温度开关T2导通,使得正转接触器KM5闭合导通,从而风扇电机50正向旋转。而当温度低于第二预定值时,风扇电机50的旋转方向由第一温度开关T1控制。In fact, the first temperature switch T1 is used as a main control switch for the rotation direction of the fan motor 50 , and the second temperature switch T2 is used as an auxiliary control switch for the rotation direction of the fan motor 50 . When the ambient temperature is not lower than the second predetermined value, the second temperature switch T2 is turned on, so that the forward rotation contactor KM5 is turned on and turned on, so that the fan motor 50 rotates forward. And when the temperature is lower than the second predetermined value, the rotation direction of the fan motor 50 is controlled by the first temperature switch T1.

本实用新型可以具有其他变更实施方式,如,事实上,旁路驱动电路和第二温度开关均可以省略,从而可以使得开关控制电路成本更加节约。另外,在另一变更实施方式中,时间继电器也并非必需元件。The utility model may have other modified implementation modes, such as, in fact, both the bypass drive circuit and the second temperature switch can be omitted, so that the cost of the switch control circuit can be saved more. In addition, in another modified embodiment, the time relay is not an essential element.

以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.

Claims (6)

1. fan control system is characterized in that: comprise the temperature detecting unit that is used for the testing environment temperature, be connected with temperature detecting unit respectively and carry out work and not in running order simultaneously drive circuit and the reversing drive circuit of just changeing according to the ambient temperature that temperature detecting unit detected.
2. fan control system as claimed in claim 1 is characterized in that: this temperature detecting unit comprises at least one ambient temperature value conducting that detection obtains according to temperature transducer or the thermal switch of closing and is used for the temperature transducer of testing environment temperature.
3. fan control system as claimed in claim 1 is characterized in that: further comprise fan electromotor, described fan electromotor is connected with described reversing drive circuit with the described drive circuit that just changeing respectively.
4. fan control system is characterized in that: comprise the temperature detecting unit that is used for the testing environment temperature, be connected with temperature detecting unit respectively and carry out work and not in running order simultaneously drive circuit and reversing drive circuit, high temperature auxiliary reclay, low temperature auxiliary reclay, positive contactor, counter-rotating contactor, first thermal switch and second thermal switch of just changeing according to the ambient temperature that temperature detecting unit detected.
5. fan control system as claimed in claim 4 is characterized in that: further comprise fan electromotor, described fan electromotor is connected with described reversing drive circuit with the described drive circuit that just changeing respectively.
6. fan control system as claimed in claim 5 is characterized in that: further comprise near the immovable time relay of sense of rotation that is used for keeping fan electromotor first predetermined value when ambient temperature changes in delay time with predefined delay time.
CN200920306383XU 2009-07-17 2009-07-17 Fan Control System Expired - Fee Related CN201671863U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102933062A (en) * 2012-10-26 2013-02-13 华为技术有限公司 Air cooling heat sink used for outdoor module
CN102937771A (en) * 2012-11-06 2013-02-20 浙江宇视科技有限公司 Device for heating and radiating camera
CN103054160A (en) * 2011-10-18 2013-04-24 广东中烟工业有限责任公司梅州卷烟厂 Method for reducing impurity-removing machine cooling system energy consumption
CN107044431A (en) * 2016-02-05 2017-08-15 苏州宝时得电动工具有限公司 Suction and blowing device
CN108495522A (en) * 2018-04-09 2018-09-04 南京能瑞电力科技有限公司 Off-board charger and its cooling system active adaptation and self-diagnosing method
CN112162576A (en) * 2020-09-23 2021-01-01 三一重机有限公司 Heat dissipation control method and system of pure electric engineering equipment and electronic equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103054160A (en) * 2011-10-18 2013-04-24 广东中烟工业有限责任公司梅州卷烟厂 Method for reducing impurity-removing machine cooling system energy consumption
CN103054160B (en) * 2011-10-18 2015-10-28 广东中烟工业有限责任公司梅州卷烟厂 Reduce the method for de-burring machine cooling system energy consumption
CN102933062A (en) * 2012-10-26 2013-02-13 华为技术有限公司 Air cooling heat sink used for outdoor module
CN102937771A (en) * 2012-11-06 2013-02-20 浙江宇视科技有限公司 Device for heating and radiating camera
CN107044431A (en) * 2016-02-05 2017-08-15 苏州宝时得电动工具有限公司 Suction and blowing device
CN108495522A (en) * 2018-04-09 2018-09-04 南京能瑞电力科技有限公司 Off-board charger and its cooling system active adaptation and self-diagnosing method
CN112162576A (en) * 2020-09-23 2021-01-01 三一重机有限公司 Heat dissipation control method and system of pure electric engineering equipment and electronic equipment

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