CN201667421U - electrical connector - Google Patents
electrical connector Download PDFInfo
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- CN201667421U CN201667421U CN2009201651381U CN200920165138U CN201667421U CN 201667421 U CN201667421 U CN 201667421U CN 2009201651381 U CN2009201651381 U CN 2009201651381U CN 200920165138 U CN200920165138 U CN 200920165138U CN 201667421 U CN201667421 U CN 201667421U
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Abstract
Description
【技术领域】【Technical field】
本实用新型是有关于一种电连接器,特别是关于一种端子非一体设有一接触段及一接脚段的电连接器。The utility model relates to an electrical connector, in particular to an electrical connector in which a terminal is not integrally provided with a contact section and a pin section.
【背景技术】【Background technique】
请参阅图1及图2,为一种现有的PCMCIA电连接器,其设有一座体10及两排端子20,其中:Please refer to Fig. 1 and Fig. 2, it is a kind of existing PCMCIA electric connector, and it is provided with base body 10 and two rows of terminals 20, wherein:
该座体10设有一主体11及两侧臂1 2而成ㄇ形状,该主体11设有一连接部13,该两侧臂12连接于该主体11的两侧且各设有一滑槽14,该座体10后端下方设有一下板15,该下板15设有四排穿孔16。The base body 10 is provided with a main body 11 and two side arms 12 to form a ㄇ shape, the main body 11 is provided with a connecting portion 13, and the two side arms 12 are connected to both sides of the main body 11 and each is provided with a chute 14, the A lower plate 15 is provided below the rear end of the seat body 10 , and the lower plate 15 is provided with four rows of perforations 16 .
该两排端子20是排设于该主体11,每一端子20由一端至另一端一体设有一接触部21、一固定部22及一接脚部23,该接触部21是直接以板材厚度所形成实心的线性针体,该接触部21延伸至该连接部13,该固定部22与座体的主体11固定,该接脚部23穿过下板1 5的穿孔1 5伸出座体10外。The two rows of terminals 20 are arranged on the main body 11. Each terminal 20 is integrally provided with a contact portion 21, a fixing portion 22 and a leg portion 23 from one end to the other end. The contact portion 21 is directly determined by the thickness of the plate. Form a solid linear needle body, the contact portion 21 extends to the connecting portion 13, the fixing portion 22 is fixed to the main body 11 of the seat body, and the pin portion 23 extends out of the seat body 10 through the perforation 15 of the lower plate 15 outside.
现有的构造有以下缺点,即:Existing constructions have the following disadvantages, namely:
1.该接触部21为了达到良好电连接需有较大的实心针体,故需使用厚度约0.5mm的金属板材冲压制造,甚为耗费材料。1. The contact part 21 needs a large solid needle body in order to achieve a good electrical connection, so it needs to be stamped and manufactured with a metal plate with a thickness of about 0.5 mm, which consumes a lot of materials.
2.由于以0.5mm的金属板材冲压制造,材料太厚无法制成每一端子的固定部连接料带成整排的连续端子,故在组装端子时需借由自动机台组装,制造成本增高。2. Due to the stamping and manufacturing of 0.5mm metal plate, the material is too thick to make the fixed part of each terminal to connect the material strip into a row of continuous terminals, so when assembling the terminals, it needs to be assembled by an automatic machine, which increases the manufacturing cost .
3.端子是以自动机台组装,故端子的接脚部23不能先弯折,需一排组装于座体10后再整排弯折,如此在座体10上弯折的制程较为困难,工艺较高,使得组装成本增高。3. The terminal is assembled by an automatic machine, so the pin portion 23 of the terminal cannot be bent first. It needs to be assembled in a row on the base body 10 and then bent in a row. In this way, the bending process on the base body 10 is relatively difficult. higher, which increases the assembly cost.
【实用新型内容】【Content of utility model】
本实用新型的主要目的在于提供一种电连接器,其端子冲压可节省材料且端子组装容易,达到降低制造成本。The main purpose of the utility model is to provide an electrical connector, the stamping of the terminals can save material and the terminals are easy to assemble, so as to reduce the manufacturing cost.
本实用新型的次要目的在于提供一种电连接器,其端子可稳固的固定于塑胶座体,提升产品的可靠性。The secondary purpose of the present invention is to provide an electrical connector, the terminals of which can be firmly fixed on the plastic base to improve the reliability of the product.
为达上述目的,本实用新型电连接器包括:一座体及至少一排端子;其特征在于每一端子是以金属板材非一体设有一接触段及一接脚段,该接触段设有一接触部及一第一固定部,该第一固定部与座体固定,该接脚段设有一第二固定部及一接脚部,该第二固定部与座体固定且与该第一固定部接触,该接脚部伸出座体外。To achieve the above purpose, the utility model electrical connector includes: a base and at least one row of terminals; it is characterized in that each terminal is non-integrated with a metal plate with a contact section and a pin section, and the contact section is provided with a contact portion and a first fixing part, the first fixing part is fixed to the seat body, the leg section is provided with a second fixing part and a leg part, the second fixing part is fixed to the seat body and contacts with the first fixing part , the pin protrudes out of the seat body.
所述的电连接器,其特征在于:该接触段的金属板材厚度较接脚段为厚。The electrical connector is characterized in that: the thickness of the metal plate of the contact section is thicker than that of the pin section.
所述的电连接器,其特征在于:该第二固定部与该第一固定部皆成水平且相互叠合,该座体设有一连接部,每一端子的接触部位于该连接部。The electrical connector is characterized in that: the second fixing part and the first fixing part are both horizontal and superimposed on each other, the base body is provided with a connecting part, and the contact part of each terminal is located at the connecting part.
所述的电连接器,其特征在于:该第一、二固定部其中之一设有一凸点借以使两者迫紧接触。The electrical connector is characterized in that: one of the first and second fixing parts is provided with a protruding point so as to make them contact tightly.
所述的电连接器,其特征在于:该第一固定部设有一凹部,该第二固定部设有一凸部,该凸部迫紧于该凹部。The electrical connector is characterized in that: the first fixing part is provided with a concave part, and the second fixing part is provided with a convex part, and the convex part is pressed against the concave part.
所述的电连接器,其特征在于:该第一固定部设有一凸块,该第二固定部前端设有二夹片而形成一夹口,该夹片夹紧该凸块。The electrical connector is characterized in that: the first fixing part is provided with a protruding block, and the front end of the second fixing part is provided with two clips to form a clamping opening, and the clips clamp the protruding block.
所述的电连接器,其特征在于:该端子的接触部为实心的圆形针体或是方形针体。The electrical connector is characterized in that: the contact portion of the terminal is a solid circular needle body or a square needle body.
所述的电连接器,其特征在于:该第一固定部设有一无电镀层断面,该接触段借由该无电镀层断面先间隔排列连接于一料带,该第二固定部设有一无电镀层断面,该接脚段借由该无电镀层断面先间隔排列连接于另一料带。The electrical connector is characterized in that: the first fixing part is provided with an electroless plated section, the contact section is connected to a strip at intervals through the electroless plated section, and the second fixing part is provided with an electroless plated section. The section of the electroplating layer, the pin section is firstly arranged at intervals and connected to another strip through the section of the electroless plating layer.
所述的电连接器,其特征在于:该同一排的端子的接触段长短不一且第一固定部的无电镀层断面在端子延伸方向的Y座标的位置相同。The electrical connector is characterized in that: the contact segments of the same row of terminals have different lengths and the electroless plated section of the first fixing part is at the same position in the Y coordinate of the terminal extending direction.
所述的电连接器,其特征在于:该同一排的端子的接触段长度一致且第一固定部的无电镀层断面在端子延伸方向的Y座标的位置不一。The electrical connector is characterized in that: the lengths of the contact sections of the terminals in the same row are the same, and the positions of the electroless plated section of the first fixing part are different in the Y-coordinate of the terminal extension direction.
所述的电连接器,其特征在于:该座体设有一后盖,该后盖设有一排间隔片,该间隔片止挡于两相邻端子的第二固定部的无电镀层断面后,各端子的接脚部由两间隔片的间隙伸过。The electrical connector is characterized in that: the seat is provided with a rear cover, and the rear cover is provided with a row of spacers, and the spacers stop behind the electroless plated section of the second fixing part of the two adjacent terminals, The pin portion of each terminal extends through the gap between the two spacers.
所述的电连接器,其特征在于:该第一、二固定部相互接触处设有锡料,当电连接器过高温时该锡料可熔化而使该第一、二固定部固定结合。The electrical connector is characterized in that: tin material is provided at the contact between the first and second fixing parts, and when the electrical connector is overheated, the tin material can be melted to make the first and second fixing parts fixedly combined.
所述的电连接器,其特征在于:其为PCMCIA连接器,该端子的接触部的上、下端为电连接的接触部位,该座体设有一主体及两侧臂而成ㄇ形状,该两侧臂各设有滑槽。Described electric connector is characterized in that: it is PCMCIA connector, and the upper and lower ends of the contact part of this terminal are the contact parts of electric connection, and this seat body is provided with a main body and two side arms and forms ㄇ shape, and these two Each side arm is provided with a sliding groove.
所述的电连接器,其特征在于:该端子的接触部是以板材宽度弯折成方形状或是圆形状或是近似圆形状。The electrical connector is characterized in that: the contact portion of the terminal is bent into a square shape or a circular shape or an approximate circular shape by bending the width of the plate.
由以上说明,本实用新型可归纳以下优点:From the above description, the utility model can summarize the following advantages:
1.该端子非一体设置接触段及接脚段,如此接触段及接脚段均可依端子间距设置成连接料带,如此电镀及组装均较为简便。1. The terminal is not provided with a contact section and a pin section integrally. In this way, the contact section and the pin section can be arranged as a connecting strip according to the terminal spacing, so that electroplating and assembly are relatively simple.
2.端子厚薄设计,即接触段较厚,接脚段较薄,如此可达到省料效果。2. Thick and thin terminal design, that is, the contact section is thicker, and the pin section is thinner, so that the material saving effect can be achieved.
3.由于接脚段以0.2mm的金属板材冲压制造,材料易于冲压弯折,故每一接脚段的第二固定部后端二侧可设无电镀层断面连接料带而成整排的连续端子,如此更易于组装,该接脚部可先弯折度再一次整排组装于主体,达到组装上的简便,提高生产效率并降低组装成本增高。3. Since the pin section is stamped and manufactured with 0.2mm metal sheet, the material is easy to punch and bend, so the two sides of the rear end of the second fixed part of each pin section can be provided with an electroless plated section connecting the strip to form a whole row The continuous terminals are easier to assemble, and the pins can be bent and then assembled to the main body in a row, so that the assembly is simple, the production efficiency is improved and the assembly cost is reduced.
4.该后盖的间隔片止挡于两相邻端子的第二固定部的无电镀层断面后,故端子定位于主体更为稳固。4. The spacer of the back cover stops behind the electroless plated section of the second fixing part of two adjacent terminals, so the terminals are more firmly positioned on the main body.
本实用新型的上述及其他目的、优点和特色由以下较佳实施例的详细说明中并参考图式当可更加明白。The above and other objectives, advantages and features of the present invention can be more clearly understood from the following detailed description of the preferred embodiments and with reference to the drawings.
【附图说明】【Description of drawings】
图1是现有电连接器的立体分解图。FIG. 1 is an exploded perspective view of a conventional electrical connector.
图2是现有电连接器的侧视剖面图。Fig. 2 is a side sectional view of a conventional electrical connector.
图3是本实用新型第一实施例的立体分解图。Fig. 3 is a three-dimensional exploded view of the first embodiment of the present invention.
图4是本实用新型第一实施例的立体组合图。Fig. 4 is a three-dimensional combined view of the first embodiment of the utility model.
图5是本实用新型第一实施例的侧视剖面图。Fig. 5 is a side sectional view of the first embodiment of the utility model.
图6是本实用新型第一实施例的端子立体分解图。Fig. 6 is a three-dimensional exploded view of the terminal of the first embodiment of the present invention.
图7是本实用新型第一实施例的端子立体组合图。Fig. 7 is a three-dimensional assembled view of the terminals of the first embodiment of the present invention.
图8是本实用新型第一实施例的端子立体组合图。Fig. 8 is a three-dimensional assembled view of the terminals of the first embodiment of the present invention.
图9是本实用新型第一实施例的端子涂上锡膏立体图。Fig. 9 is a perspective view of terminals coated with solder paste in the first embodiment of the present invention.
图10是本实用新型第一实施例的一排接触段连接料带的立体图。Fig. 10 is a perspective view of a row of connecting strips of contact sections according to the first embodiment of the present invention.
图11是本实用新型第一实施例的一排接脚段连接料带的立体图。FIG. 11 is a perspective view of a row of connecting material strips for the pin sections according to the first embodiment of the present invention.
图12是本实用新型第一实施例的上视剖面图。Fig. 12 is a top sectional view of the first embodiment of the utility model.
图13是本实用新型第二实施例的上视剖面图。Fig. 13 is a top sectional view of the second embodiment of the present invention.
图14是本实用新型第三实施例的端子立体分解图。Fig. 14 is a three-dimensional exploded view of the terminal of the third embodiment of the present invention.
图15是本实用新型第三实施例的端子侧视组合图。Fig. 15 is a combined side view of the terminal of the third embodiment of the present invention.
图16是本实用新型第四实施例的端子立体分解图。Fig. 16 is a three-dimensional exploded view of the terminal of the fourth embodiment of the present invention.
图17是本实用新型第四实施例的端子的接触部剖面图。 Fig. 17 is a sectional view of the contact portion of the terminal according to the fourth embodiment of the present invention.
图18是本实用新型第五实施例的端子立体分解图。Fig. 18 is a three-dimensional exploded view of the terminal of the fifth embodiment of the present invention.
图19是本实用新型第五实施例的端子的接触部剖面图。Fig. 19 is a sectional view of the contact portion of the terminal according to the fifth embodiment of the present invention.
图20是本实用新型第六实施例的端子的接触部剖面图。Fig. 20 is a sectional view of the contact portion of the terminal according to the sixth embodiment of the present invention.
座体30 主体31 侧臂32 连接部33
滑槽34 下板35 穿孔36 后盖38 卡勾39
间隔片310 接触段40 接触部41 第一固定部42 凸块43spacer 310
凹部44 无电镀层断面45 凸点46 接脚段50 第二固定
部51 接脚部52 夹片53 夹口54 无电镀层断面55
凸部56
料带60 料带62 锡膏67Strip 60
【具体实施方式】【Detailed ways】
请参阅图3、图4及图5,为本实用新型第一实施例,其为一种PCMCIA连接器,其包括一座体30、二排端子及一后盖50,其中:See also Fig. 3, Fig. 4 and Fig. 5, be the first embodiment of the present utility model, it is a kind of PCMCIA connector, and it comprises
该座体30设有一主体31及两侧臂32而成ㄇ形状,该主体31设有一连接部33及二排端子固定槽37,该两侧臂32连接于该主体的两侧且各设有一滑槽34,该座体30后端下方设有一下板35,该下板35设有四排穿孔36。The
请配合参阅图6、图7及图8,该两排端子是排设于该主体31,每一端子非一体设有一接触段40及一接脚段50;该接触段40设有一接触部41及一第一固定部42,该接触部41为实心圆形的线性针体,其延伸至该连接部33,其上、下端为电连接的接触部位,该第一固定部42与座体的主体31固定,其上设有一凸块43且后端设有一凹口44及二无电镀层断面45;该接脚段50设有一第二固定部51及一接脚部52,该第二固定部51与座体的主体31固定且与该第一固定部51接触,该第二固定部51前端设有二夹片53而形成一夹口54且于该夹片53后端冲压设有向下凸出的凸部56,该第二固定部51与该第一固定部41皆成水平且上下叠合,该夹片53夹紧该凸块43,该凸部56与该凹口44迫紧,该第二固定部51后端中间连接该接脚部52且两侧各设有一无电镀层断面55,该接脚部52伸出座体30外,该接脚部52下段并弯折包成圆柱状。Please refer to Fig. 6, Fig. 7 and Fig. 8, the two rows of terminals are arranged on the
另外,该接触部41亦可为实心方形的线性针体。 In addition, the
在制造上,请参阅图10,该接触段40是以厚度约0.5mm金属板材冲压而成,借以形成该接触部41所需实心线性针体的圆径,该接触段40因不含接脚故整体长度不长,虽如同现有亦使用0.5mm金属板材冲压而成,然而所费材料较少且后端可连接料带而成一排接触段40,当整排接触段40经电镀后并整排组装于座体30即折断该料带60,该接触段40后端即形成该无电镀层断面45。In terms of manufacturing, please refer to FIG. 10 , the
请配合参阅图11,该接脚段50是以厚度约0.2mm金属板材冲压而成,该无电镀层断面55原先是连接一料带62而成一排接脚段50,整排接脚段50连同料带电镀,该整排端子组装于该座体的主体31前先弯折接脚部52,组装后再折断该料带60,故该无电镀层断面44无电镀层。Please refer to FIG. 11 , the
在组装上该一排接触段40先装入主体31,接着该一排接脚段50再装入主体31并叠合于该一排接触段40上。In assembly, the row of
该后盖38是设于该座体30的后端,其设有一卡勾39及一排间隔片310,该卡勾39卡勾于主体31后端,该间隔片310止挡于两相邻端子的接脚段50的无电镀层断面55后,各端子的接脚部52由两间隔片310的间隙伸过,如此可使各端子40定位于主体31更为稳固。The
请配合参阅图12,PCMCIA连接器的二排端子的接触部41凸出位置长短不一,本实施例是采同一排端子的接触段40的长度不一且无电镀层断面44在端子延伸方向的Y座标的位置相同,即是组装时整排接触段40的压入深度一致。Please refer to FIG. 12 , the protruding positions of the
请配合参阅图9,其中该接触段40的第一固定部42的凹口44可涂上锡膏67,当电连接器过高温时该锡膏67可熔化而使该第一、二固定部42、51固定结合,如此更加确保接触段40与接脚段50组装于主体31能电连接。Please refer to Fig. 9, wherein the
由以上说明,本实用新型可归纳以下优点:From the above description, the utility model can summarize the following advantages:
1.该端子非一体设置接触段40及接脚段50,如此接触段40及接脚段50均可依端子间距设置成连接料带,如此电镀及组装均较为简便。1. The terminal is not integrally provided with the
2.端子厚薄设计,即接触段较厚,接脚段较薄,如此可达到省料效果。2. Thick and thin terminal design, that is, the contact section is thicker, and the pin section is thinner, so that the material saving effect can be achieved.
3.由于接脚段50以0.2mm的金属板材冲压制造,材料易于冲压弯折,故每一接脚段50的第二固定部51后端二侧可设无电镀层断面55连接料带62而成整排的连续端子,如此更易于组装,该接脚部52可先弯折90度再一次整排组装于主体31,达到组装上的简便,提高生产效率并降低组装成本增高。3. Since the
4.该后盖38的间隔片310止挡于两相邻端子的第二固定部51的无电镀层断面55后,故端子定位于主体31更为稳固。4. The
请参阅图13,为本实用新型第二实施例,其大致与第一实施例相同,其差异在于本实施例的同一排的端子的接触段40的长度一致且无电镀层断面45在端子延伸方向的Y座标的位置不一,即是组装时整排接触段40的压入深度不一。Please refer to Fig. 13, it is the second embodiment of the present utility model, and it is roughly the same as the first embodiment, and its difference is that the length of the
请参阅图14及图15,为本实用新型第三实施例,其大致与第一实施例相同,其差异在于本实施例的接触段40的第一固定部42上设有一凸点46且该凹部44为第一固定部51的后段板面向下冲压而成,该凹部44具有一底面,该接脚段50的第二固定部51的前端未设有夹口,仅于后段板面向下冲压一凸部56。Please refer to Fig. 14 and Fig. 15, which is the third embodiment of the present utility model, which is roughly the same as the first embodiment, the difference is that the first fixing
该一排接触段40先装入主体31,接着该一排接脚段50再装入主体31并叠合于该一排接触段40上,第一、二固定部42、51的前段借由该凸点46相互迫紧,而后段则借由该凹部44与凸部56相互迫紧。The row of
请参阅图16及图17,为本实用新型第四实施例,其大致与第三实施例相同,其差异在于本实施例的接触段40是以0.25mm的金属板材冲压制造,接触部41再以板材宽度弯折成三板面及一板厚面的方形状。Please refer to Fig. 16 and Fig. 17, which is the fourth embodiment of the present utility model, which is roughly the same as the third embodiment, the difference is that the
请参阅图18及图19,为本实用新型第五实施例,其大致与第四实施例相同,其差异在于本实施例的接触段40的接触部41是以板材宽度弯折包成圆形状。Please refer to Fig. 18 and Fig. 19, which is the fifth embodiment of the present utility model, which is roughly the same as the fourth embodiment, the difference is that the
请参阅图20,为本实用新型第六实施例,其大致与第四实施例相同,其差异在于本实施例的接触段40的接触部41是以板材宽度弯折包成近似圆形状,即形状介于第四、五实施例之间。Please refer to Figure 20, which is the sixth embodiment of the present utility model, which is roughly the same as the fourth embodiment, the difference is that the
在较佳实施例的详细说明中所提出的具体的实施例仅为了易于说明本实用新型的技术内容,而并非将本实用新型狭义地限制于该实施例,在不超出本实用新型的精神及申请专利范围的情况,可作种种变化实施。The specific embodiments proposed in the detailed description of the preferred embodiments are only for the ease of explaining the technical content of the present utility model, and are not limited to the present utility model in a narrow sense. The situation of applying for a patent scope can be implemented in various ways.
Claims (14)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105071091A (en) * | 2015-07-22 | 2015-11-18 | 福立旺精密机电(中国)有限公司 | Integrative connector end structure and preparing method thereof |
CN105098422A (en) * | 2015-09-21 | 2015-11-25 | 福立旺精密机电(中国)有限公司 | Integral connector end structure and fabrication method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105071091A (en) * | 2015-07-22 | 2015-11-18 | 福立旺精密机电(中国)有限公司 | Integrative connector end structure and preparing method thereof |
CN105098422A (en) * | 2015-09-21 | 2015-11-25 | 福立旺精密机电(中国)有限公司 | Integral connector end structure and fabrication method thereof |
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