CN201639482U - High-voltage isolated multi-output IGCT drive power supply - Google Patents
High-voltage isolated multi-output IGCT drive power supply Download PDFInfo
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Abstract
本实用新型提出了一种新型高压隔离多输出IGCT驱动电源,包括工频输入二极管整流桥、滤波电容C1、逆变桥、隔直电容C6、附加电感L1、互感器CT、若干输出高隔离电压变压器(Tr1~Trn)、若干副边二极管整流桥、若干斩波稳压电路、若干闭环控制PWM生成隔离驱动电路、互感器CT输出端二极管整流桥、滤波器LC、闭环控制、PWM生成隔离与驱动电路。在原边电路中采用电流闭环控制,在各个副边输出电路中设置了斩波稳压闭环控制,可以输出稳定的、符合IGCT驱动要求的隔离输出电压。
The utility model proposes a new high-voltage isolation multi-output IGCT drive power supply, including a power frequency input diode rectifier bridge, a filter capacitor C1, an inverter bridge, a DC blocking capacitor C6, an additional inductor L1, a transformer CT, and several output high isolation voltages Transformer (Tr1~Trn), several secondary diode rectifier bridges, several chopper voltage regulator circuits, several closed-loop control PWM generation isolation drive circuits, transformer CT output terminal diode rectifier bridge, filter LC, closed-loop control, PWM generation isolation and Drive circuit. The current closed-loop control is adopted in the primary side circuit, and the chopper voltage regulation closed-loop control is set in each secondary side output circuit, which can output a stable isolated output voltage that meets the IGCT drive requirements.
Description
技术领域technical field
本实用新型涉及一种专门应用于中高压大容量电力电子装置(如多电平功率逆变器、桥式短路故障限流器)中大容量电力电子器件IGCT(或称GCT)驱动的高压隔离多输出电源。主要应用于柔性交流输电系统、大容量风力发电并网、大容量中高压光伏发电并网逆变、大容量水泵风机调速等工业领域。是一种面向大容量中高压电力电子设备中IGCT驱动的高耐压、多输出隔离电源系统。The utility model relates to a high-voltage isolation device driven by a large-capacity power electronic device IGCT (or GCT) specially used in a medium-high voltage large-capacity power electronic device (such as a multi-level power inverter and a bridge-type short-circuit fault current limiter). Multiple output power supplies. It is mainly used in industrial fields such as flexible AC transmission system, large-capacity wind power grid-connected, large-capacity medium and high-voltage photovoltaic power grid-connected inverter, and large-capacity water pump fan speed regulation. It is a high-voltage, multi-output isolated power supply system driven by IGCTs in large-capacity medium- and high-voltage power electronic equipment.
背景技术Background technique
随着电力工业的迅猛发展,基于大容量IGCT的中高压电力电子设备,如多电平功率逆变器、桥式短路故障限流器、大容量无功补偿、大容量风力发电并网、大容量中高压光伏发电并网逆变、大容量水泵风机调速系统等应用越来越广泛。在这些基于IGCT的大容量电力电子设备中,电力电子开关器件IGCT的数量越来越多,对IGCT驱动电源技术的要求也越来越高。为了安全可靠、快速准确地完成可控开关的导通和关断,对驱动电路的电源有着严格的要求:1)隔离和耐压要求。由于各可控开关在主电路中的位置不同,所处的电位不同,不同管子之间的电位差很大,所以,为了保证管子安全、可靠地工作,客观上要求控制电路和开关管的两个控制极之间、不同开关管的控制极之间,都必须相互隔离,而且要有足够高的隔离电压。具体表现在驱动电源上,就是驱动电源的各组输出之间相互隔离,而且要有足够的耐压。2)要有足够多的相互隔离的输出,比如,三电平逆变器需要12路隔离电源,更多电平的逆变器,IGCT的个数和隔离的驱动电源数更多。3)功率要求。要可靠而迅速地完成大功率开关管的开通和关断操作,驱动电源必须具有足够的功率输出能力,大容量IGCT需要的驱动功率一般为60W以上。4)足够而稳定的电压幅值。管子的门极开通电压往往具有门限值,只有当驱动电压大于门限值之后,才能使管子开通。为了可靠起见,电压幅值要留有裕度,但过高的门极电压会损坏门极,同时,为了防止关闭的管子由于干扰信号而误导通和快速关断处于通态的管子,驱动电源需要一定幅值的负电压,所以电压幅值既不能太低也不能超出门极的安全范围。5)隔离电源的各个输出都要有足够的负载调整度。管子关断状态、开通状态以及开关过程中需要的驱动功率差别极大,相当于电源负载在大范围内高速变化,要求电源电压能够在各种负载状态下保持稳定。6)引线要求。由于中高压特别是高压功率变换器中的功率器件多而且处于高电压环境,首先要保证连接线安全可靠,满足高电压系统的绝缘或隔离要求,同时要方便易行。从现有技术文献和工业现场来看,现有的IGCT驱动电源普遍有体积过大、成本过高、安装不便、效率低等缺点。With the rapid development of the power industry, medium and high voltage power electronic equipment based on large-capacity IGCTs, such as multi-level power inverters, bridge-type short-circuit fault current limiters, large-capacity reactive power compensation, large-capacity wind power grid-connected, large Medium and high-voltage photovoltaic power generation grid-connected inverters, large-capacity water pump fan speed control systems, etc. are more and more widely used. In these IGCT-based large-capacity power electronic equipment, the number of power electronic switching devices IGCT is increasing, and the requirements for IGCT driving power technology are also getting higher and higher. In order to complete the turn-on and turn-off of the controllable switch safely, reliably, quickly and accurately, there are strict requirements on the power supply of the drive circuit: 1) Isolation and withstand voltage requirements. Since the positions of the controllable switches in the main circuit are different, the potentials are different, and the potential difference between different tubes is very large. Therefore, in order to ensure the safe and reliable operation of the tubes, it is objectively required that both the control circuit and the switch tube be connected. Between the control poles and between the control poles of different switch tubes, they must be isolated from each other, and there must be a sufficiently high isolation voltage. It is specifically manifested in the driving power supply, that is, the outputs of each group of the driving power supply are isolated from each other, and there must be sufficient withstand voltage. 2) There must be enough mutually isolated outputs. For example, a three-level inverter requires 12 isolated power supplies. For inverters with more levels, the number of IGCTs and the number of isolated driving power supplies are greater. 3) Power requirements. To reliably and quickly complete the turn-on and turn-off operations of high-power switching tubes, the driving power supply must have sufficient power output capability, and the driving power required for large-capacity IGCTs is generally above 60W. 4) Sufficient and stable voltage amplitude. The gate turn-on voltage of the tube often has a threshold value, and the tube can be turned on only when the driving voltage is greater than the threshold value. For the sake of reliability, there should be a margin for the voltage amplitude, but too high gate voltage will damage the gate. At the same time, in order to prevent the closed tube from being mis-conducted due to interference signals and quickly turn off the tube in the on-state, the drive power supply A negative voltage of a certain magnitude is required, so the voltage magnitude can neither be too low nor exceed the safe range of the gate. 5) Each output of the isolated power supply must have sufficient load regulation. The drive power required for the off-state, on-state and switching process of the tube is very different, which is equivalent to the high-speed change of the power supply load in a wide range, and the power supply voltage is required to be stable under various load conditions. 6) Lead requirements. Since there are many power devices in medium and high voltage power converters, especially high voltage power converters and they are in a high voltage environment, it is first necessary to ensure that the connecting wires are safe and reliable, meet the insulation or isolation requirements of the high voltage system, and at the same time be convenient and easy to operate. Judging from prior art documents and industrial sites, existing IGCT drive power supplies generally have disadvantages such as large volume, high cost, inconvenient installation, and low efficiency.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术存在的缺陷,提出一种结构更加优化、体积更小、成本更低、效率和可靠性更高的高压隔离多输出IGCT驱动电源。The purpose of the utility model is to overcome the defects of the prior art, and propose a high-voltage isolation multi-output IGCT drive power supply with more optimized structure, smaller volume, lower cost, higher efficiency and reliability.
本实用新型高压隔离多输出IGCT驱动电源,包括工频输入二极管整流桥、滤波电容C1、逆变桥、隔直电容C6、附加电感L1、互感器CT、若干输出高隔离电压变压器(Tr1~Trn)、若干副边二极管整流桥、若干斩波稳压电路、若干闭环控制PWM生成隔离驱动电路、互感器CT输出端二极管整流桥、滤波器LC、闭环控制、PWM生成隔离与驱动电路。工频输入二极管整流桥输出端接滤波电容C1。逆变桥直流侧的正极接工频输入二极管整流桥直流侧的正极,逆变桥直流侧的负极接工频输入二极管整流桥直流侧的负极。各输出高隔离电压变压器(Tr1~Trn)和互感器CT的原边串联连接后,再与隔直电容C6、附加电感L1串联,接在逆变桥的交流输出端。互感器CT的输出接互感器CT输出端二极管整流桥的交流输入端,互感器CT输出端二极管整流桥的直流输出接滤波器LC,滤波器输出经分压电阻(R1、R2)分压后,送由闭环控制PWM生成隔离与驱动电路。闭环控制PWM生成隔离与驱动电路的四路隔离的输出分别连接逆变桥中四个功率MOSFET管的栅极和源极。输出高隔离电压变压器(Tr1~Trn)的二次侧接对应的副边二极管整流桥的交流输入端子、各副边二极管整流桥的并联斩波稳压电路。斩波稳压电路中的MOSFET管的栅极由副边电路中输出电压构成的闭环控制PWM生成隔离驱动电路控制。The utility model has a high-voltage isolation multi-output IGCT drive power supply, including a power frequency input diode rectifier bridge, a filter capacitor C1, an inverter bridge, a DC blocking capacitor C6, an additional inductance L1, a transformer CT, and several output high isolation voltage transformers (Tr1~Trn ), a number of secondary side diode rectifier bridges, a number of chopper voltage regulator circuits, a number of closed-loop control PWM generation isolation drive circuits, a diode rectifier bridge at the output end of the transformer CT, a filter LC, closed-loop control, and PWM generation isolation and drive circuits. The output terminal of the power frequency input diode rectifier bridge is connected to the filter capacitor C1. The positive pole on the DC side of the inverter bridge is connected to the positive pole on the DC side of the power frequency input diode rectifier bridge, and the negative pole on the DC side of the inverter bridge is connected to the negative pole on the DC side of the power frequency input diode rectifier bridge. Each output high isolation voltage transformer (Tr1-Trn) is connected in series with the primary side of the transformer CT, and then connected in series with the DC blocking capacitor C6 and the additional inductance L1, and connected to the AC output end of the inverter bridge. The output of the transformer CT is connected to the AC input terminal of the diode rectifier bridge at the output end of the transformer CT, and the DC output of the diode rectifier bridge at the output end of the transformer CT is connected to the filter LC, and the output of the filter is divided by the voltage dividing resistors (R1, R2) , sent to the isolation and drive circuit generated by the closed-loop control PWM. The four isolated outputs of the closed-loop control PWM generation isolation and drive circuit are respectively connected to the gate and source of the four power MOSFETs in the inverter bridge. The secondary side of the output high isolation voltage transformer (Tr1-Trn) is connected to the AC input terminal of the corresponding secondary diode rectifier bridge and the parallel chopper voltage stabilizing circuit of each secondary diode rectifier bridge. The gate of the MOSFET tube in the chopper voltage regulator circuit is controlled by the closed-loop control PWM generated by the output voltage in the secondary side circuit to generate an isolated drive circuit.
所述斩波稳压电路由平波电感、斩波MOSFET管、阻止反向放电二极管和平波电容组成,其中平波电感的第一端接副边二极管整流桥的正极,第二端和斩波MOSFET管的漏极、阻止反向放电二极管的阳极接在一起;阻止反向放电二极管的阴极和平波电容的正极接在一起;斩波MOSFET管的源极、平波电容的负极和副边二极管整流桥的负极接在一起。The chopper voltage stabilizing circuit is composed of a smoothing inductor, a chopping MOSFET tube, a reverse discharge prevention diode and a flat capacitor, wherein the first end of the smoothing inductor is connected to the positive pole of the secondary diode rectifier bridge, and the second end is connected to the chopper. The drain of the MOSFET tube and the anode of the reverse discharge prevention diode are connected together; the cathode of the reverse discharge prevention diode and the positive pole of the smoothing capacitor are connected together; the source of the chopping MOSFET, the negative pole of the smoothing capacitor and the secondary diode The negative poles of the rectifier bridges are connected together.
本实用新型高压隔离多输出IGCT驱动电源,可以达到比较大的功率和很高的负载调整率,能够完全满足IGCT驱动电路的要求,用一套电源系统即可为中高压电力电子装置中的所有IGCT提供驱动电源。具有体积小、重量轻、安装方便、性能好、效率高等显著优点。The utility model's high-voltage isolation multi-output IGCT drive power supply can achieve relatively large power and high load adjustment rate, and can fully meet the requirements of the IGCT drive circuit. A set of power supply system can be used for all medium and high voltage power electronic devices. IGCT provides driving power. It has significant advantages such as small size, light weight, convenient installation, good performance and high efficiency.
附图说明Description of drawings
图1为本实用新型高压隔离多输出IGCT驱动电源电路示意图。Fig. 1 is a schematic diagram of a high-voltage isolated multi-output IGCT driving power supply circuit of the present invention.
具体实施方式Detailed ways
如图1所示,高压隔离多输出IGCT驱动电源,包括工频输入二极管整流桥、滤波电容C1、逆变桥、隔直电容C6、附加电感L1、互感器CT、若干输出高隔离电压变压器(Tr1~Trn)、若干副边二极管整流桥、若干斩波稳压电路、若干闭环控制PWM生成隔离驱动电路、互感器CT输出端二极管整流桥、滤波器LC、闭环控制、PWM生成隔离与驱动电路。工频输入二极管整流桥输出端接滤波电容C1。逆变桥由四个功率MOSFET管(Q1~Q4)和缓冲电容C2-C5组成,C2、C3、C4、C5分别并联在Q1、Q2、Q3、Q4的漏极和源极之间。Q1、Q3的漏极接在一起,为逆变器直流侧的正极;Q2、Q4的源极接在一起,为逆变器直流侧的负极;Q1的源极和Q2的漏极接在一起,为逆变器的一个交流输出端;Q3的源极和Q4的漏极接在一起,为逆变器的另一个交流输出端。逆变桥直流侧的正极接工频输入二极管整流桥直流侧的正极,逆变桥直流侧的负极接工频输入二极管整流桥直流侧的负极。各输出高隔离电压变压器(Tr1~Trn)和一个用于检测电流的互感器CT的原边串联连接后,再与隔直电容C6、附加电感L1串联,接在逆变桥的交流输出端。附加电感L1用来满足实现软开关的条件。互感器CT的输出接二极管D5~D8组成的互感器CT输出端二极管整流桥的交流输入端,互感器CT输出端二极管整流桥的直流输出接由电感L2、电容C7构成的滤波器LC,滤波器输出经分压电阻R1、R2分压后,送由闭环控制PWM生成隔离与驱动电路(原边逆变器控制电路)。闭环控制及PWM生成隔离与驱动电路的四路隔离的输出分别连接逆变桥中四个功率MOSFET管的栅极和源极。输出高隔离电压变压器(Tr1~Trn)的二次侧接对应的副边二极管整流桥的交流输入端子、各副边二极管整流桥的并联斩波稳压电路。斩波稳压电路中的MOSFET管的栅极由副边电路中输出电压构成的闭环控制PWM生成隔离驱动电路控制。图中Tr2-Trn的二次侧电路与Tr1的完全一致。输出高隔离电压变压器(Tr1~Trn)为高频变压器,为了提高隔离电压,原边和副边都可以采用高压电缆,为安装方便,原边匝数应该尽可能小,甚至可以为1,即单匝。斩波稳压电路由电感L3、MOSFET管Q5和二极管D13等组成。由于原边主电路采用电流闭环控制,变压器二次侧近似为电流源,所以,Q5实际上是电流源的BUCK电路,而非其形式上的BOOST电路。D13用来防止输出滤波电容通过Q5短路放电。Q5的栅极由副边电路中输出电压构成的闭环控制PWM生成隔离驱动电路控制。而其中的PWM生成电路可以采用TL494、UC3524、UC3525、UC3825等集成电路及其外围阻容元件构成。由于该电源的副边采用由专用PWM集成电路TL494、UC3524、UC3525、UC3825等构成闭环控制,可以达到比较大的功率和很高的负载调整率,能够完全满足IGCT驱动电路的要求,用一套电源系统即可为中高压电力电子装置中的所有IGCT提供驱动电源。As shown in Figure 1, the high-voltage isolated multi-output IGCT drive power supply includes power frequency input diode rectifier bridge, filter capacitor C1, inverter bridge, DC blocking capacitor C6, additional inductor L1, transformer CT, and several output high isolation voltage transformers ( Tr1~Trn), several secondary diode rectifier bridges, several chopper voltage regulator circuits, several closed-loop control PWM generation isolation drive circuits, transformer CT output diode rectifier bridge, filter LC, closed-loop control, PWM generation isolation and drive circuit . The output terminal of the power frequency input diode rectifier bridge is connected to the filter capacitor C1. The inverter bridge is composed of four power MOSFETs (Q1~Q4) and buffer capacitors C2-C5. C2, C3, C4, and C5 are respectively connected in parallel between the drains and sources of Q1, Q2, Q3, and Q4. The drains of Q1 and Q3 are connected together, which is the positive pole of the DC side of the inverter; the sources of Q2 and Q4 are connected together, which is the negative pole of the DC side of the inverter; the source of Q1 and the drain of Q2 are connected together , is an AC output terminal of the inverter; the source of Q3 and the drain of Q4 are connected together, which is the other AC output terminal of the inverter. The positive pole on the DC side of the inverter bridge is connected to the positive pole on the DC side of the power frequency input diode rectifier bridge, and the negative pole on the DC side of the inverter bridge is connected to the negative pole on the DC side of the power frequency input diode rectifier bridge. Each output high isolation voltage transformer (Tr1~Trn) is connected in series with the primary side of a transformer CT for current detection, and then connected in series with DC blocking capacitor C6 and additional inductance L1, and connected to the AC output end of the inverter bridge. The additional inductance L1 is used to meet the conditions for realizing soft switching. The output of the transformer CT is connected to the AC input terminal of the diode rectifier bridge at the output end of the transformer CT composed of diodes D5-D8, and the DC output of the diode rectifier bridge at the output end of the transformer CT is connected to the filter LC composed of the inductor L2 and the capacitor C7. After the voltage divider output is divided by the voltage divider resistors R1 and R2, it is sent to the isolation and drive circuit (primary side inverter control circuit) generated by the closed-loop control PWM. The closed-loop control and PWM generation isolation and the four isolated outputs of the drive circuit are respectively connected to the gates and sources of the four power MOSFETs in the inverter bridge. The secondary side of the output high isolation voltage transformer (Tr1-Trn) is connected to the AC input terminal of the corresponding secondary diode rectifier bridge and the parallel chopper voltage stabilizing circuit of each secondary diode rectifier bridge. The gate of the MOSFET tube in the chopper voltage regulator circuit is controlled by the closed-loop control PWM generated by the output voltage in the secondary side circuit to generate an isolated drive circuit. The secondary side circuit of Tr2-Trn in the figure is exactly the same as that of Tr1. The output high isolation voltage transformer (Tr1~Trn) is a high-frequency transformer. In order to improve the isolation voltage, high-voltage cables can be used for both the primary side and the secondary side. single turn. The chopper voltage regulator circuit is composed of inductor L3, MOSFET tube Q5 and diode D13. Since the main circuit on the primary side adopts current closed-loop control, the secondary side of the transformer is approximately a current source, so Q5 is actually a BUCK circuit of a current source, not a BOOST circuit in its form. D13 is used to prevent the output filter capacitor from short-circuiting discharge through Q5. The gate of Q5 is controlled by the closed-loop control PWM generated by the output voltage in the secondary circuit to generate an isolated drive circuit. The PWM generation circuit can be composed of TL494, UC3524, UC3525, UC3825 and other integrated circuits and their peripheral resistance-capacitance components. Since the secondary side of the power supply adopts closed-loop control composed of dedicated PWM integrated circuits TL494, UC3524, UC3525, UC3825, etc., it can achieve relatively large power and high load regulation rate, and can fully meet the requirements of the IGCT drive circuit. The power system can provide driving power for all IGCTs in medium and high voltage power electronic devices.
在系统上电后,220V的交流电源经工频输入二极管整流桥转化为直流电,经平波电容C1滤波后,为由Q1-Q4组成的逆变器供电。逆变器的输出的高频交流电流,加在串联的若干输出变压器的原边,在输出变压器的副边产生成比例的高频电流,经副边二极管整流桥整流为直流电,再经副边斩波稳压电路调整后,加在IGCT的栅极和源极之间,为IGCT提供隔离的驱动电源。高频交流电流同时加在互感器CT的原边,在互感器CT的副边产生成比例的交流电流,经过CT输出端二极管整流桥整流、LC滤波、电阻分压后,用作电流检测与反馈信号,作用于逆变桥闭环控制与PWM生成隔离与驱动电路,控制逆变器输出的高频交流电流稳定在设定值上。由于主电路的电流闭环控制只能使逆变器的高频交流电流稳定,无法实现每一路输出电压的稳定,在副边设置了斩波稳压电路,可以控制每一路输出电压稳定工作于设定值上。副边闭环控制与PWM生成隔离与驱动电路,根据输出电压设定值与反馈电压值,进行闭环调节,生成合适占空比的PWM信号,控制斩波电路中的MOSFET管,在每一路输出产生稳定的输出电压。After the system is powered on, the 220V AC power is converted into DC by the power frequency input diode rectifier bridge, filtered by the smoothing capacitor C1, and supplies power to the inverter composed of Q1-Q4. The high-frequency AC current output by the inverter is added to the primary side of several output transformers in series, and a proportional high-frequency current is generated on the secondary side of the output transformer, which is rectified into DC by the secondary diode rectifier bridge, and then passed through the secondary After adjustment, the chopper voltage regulator circuit is added between the gate and source of the IGCT to provide isolated driving power for the IGCT. High-frequency AC current is added to the primary side of the transformer CT at the same time, and a proportional AC current is generated on the secondary side of the transformer CT. After being rectified by the diode rectifier bridge at the output end of the CT, LC filtered, and resistor divided, it is used for current detection and The feedback signal acts on the closed-loop control of the inverter bridge and the PWM generation isolation and drive circuit to control the high-frequency AC current output by the inverter to stabilize at the set value. Since the current closed-loop control of the main circuit can only stabilize the high-frequency AC current of the inverter, it cannot stabilize the output voltage of each channel. set value. Secondary side closed-loop control and PWM generation isolation and drive circuit, according to the output voltage setting value and feedback voltage value, perform closed-loop adjustment, generate a PWM signal with a suitable duty ratio, control the MOSFET tube in the chopper circuit, and generate stable output voltage.
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CN110326207A (en) * | 2016-11-11 | 2019-10-11 | 德州仪器公司 | LLC resonance converter with integrated magnetic element |
CN112564457A (en) * | 2019-09-10 | 2021-03-26 | 中车株洲电力机车研究所有限公司 | Current transformation system and power supply circuit of IGBT driving device |
CN113595413A (en) * | 2021-08-24 | 2021-11-02 | 华北电力大学 | Voltage and current stabilization control device and method for high-potential energy supply of direct-current circuit breaker |
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CN110326207A (en) * | 2016-11-11 | 2019-10-11 | 德州仪器公司 | LLC resonance converter with integrated magnetic element |
CN110326207B (en) * | 2016-11-11 | 2021-07-02 | 德州仪器公司 | LLC resonant converter with integrated magnetics |
US11062836B2 (en) | 2016-11-11 | 2021-07-13 | Texas Instruments Incorporated | LLC resonant convert with integrated magnetics |
CN112564457A (en) * | 2019-09-10 | 2021-03-26 | 中车株洲电力机车研究所有限公司 | Current transformation system and power supply circuit of IGBT driving device |
CN112564457B (en) * | 2019-09-10 | 2021-09-21 | 中车株洲电力机车研究所有限公司 | Current transformation system and power supply circuit of IGBT driving device |
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