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CN201621504U - LED lighting device with soaking plate structure - Google Patents

LED lighting device with soaking plate structure Download PDF

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Publication number
CN201621504U
CN201621504U CN2010201080299U CN201020108029U CN201621504U CN 201621504 U CN201621504 U CN 201621504U CN 2010201080299 U CN2010201080299 U CN 2010201080299U CN 201020108029 U CN201020108029 U CN 201020108029U CN 201621504 U CN201621504 U CN 201621504U
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China
Prior art keywords
soaking plate
lighting device
led lighting
heat
plate structure
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Expired - Fee Related
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CN2010201080299U
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Chinese (zh)
Inventor
沈秀美
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Shilai Co ltd
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Shilai Co ltd
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Abstract

The utility model discloses a LED lighting device with soaking plate structure, fix a plurality of LED light sources on heat conduction base plate including lamp body and distribution, the lamp body has the vacuum cavity that forms soaking plate structure with the part of heat conduction base plate contact, be equipped with working medium in the vacuum cavity. The utility model discloses a soaking plate structure that directly takes shape on the lamp body dispels the heat to LED lighting device, and the radiating effect is good, has improved LED lighting device's stability and has prolonged its life-span.

Description

具有均热板结构的LED照明装置 LED lighting device with vapor chamber structure

技术领域technical field

本实用新型涉及一种具有均热板结构的LED照明装置。The utility model relates to an LED lighting device with a soaking plate structure.

背景技术Background technique

LED(发光二极管)具有能耗低、发热量较低和使用寿命长的优点,在全球性能源短缺的今天,LED的上述环保特点有着广阔的应用空间。但是,由于单片LED发光亮度不足,LED照明装置一般采用LED阵列的结构,由此会产生LED照明装置热量集中、局部温度过高,进而会引起电路控制系统不稳定、能耗过大、灯具寿命降低等问题。为了使LED照明装置稳定而长时间的工作,解决LED照明装置的散热问题已经成为高亮度LED应用的关键。LED (Light Emitting Diode) has the advantages of low energy consumption, low calorific value and long service life. In today's global energy shortage, the above-mentioned environmental protection characteristics of LED have a broad application space. However, due to the lack of luminance of a single LED, LED lighting devices generally adopt the structure of an LED array, which will cause heat concentration and local temperature of the LED lighting device to be too high, which will cause instability of the circuit control system, excessive energy consumption, and lamps and lanterns. problems such as reduced lifespan. In order to make the LED lighting device work stably and for a long time, solving the heat dissipation problem of the LED lighting device has become the key to the application of high-brightness LEDs.

发明内容Contents of the invention

本实用新型目的是提供一种具有均热板结构的LED照明装置,其散热性能良好,能很好的将LED光源集中的热量传导并散发出去,提高了LED照明装置的稳定性并延长了其寿命。The purpose of the utility model is to provide an LED lighting device with a vapor chamber structure, which has good heat dissipation performance, can conduct and dissipate the concentrated heat of the LED light source, improves the stability of the LED lighting device and prolongs its working life. life.

本实用新型的技术方案是:一种具有均热板结构的LED照明装置,包括灯壳和分布固定在导热基板上的若干LED光源,所述灯壳与导热基板接触的部分具有形成均热板结构的真空腔,所述真空腔内设有工作介质。其中导热基板可以在其与均热板结构接触的背侧设置导热区域,也可以是整个导热基板采用导热材料制造。The technical solution of the utility model is: an LED lighting device with a vapor chamber structure, including a lamp housing and a plurality of LED light sources distributed and fixed on the heat conduction substrate, the part of the lamp housing in contact with the heat conduction substrate has a The structure of the vacuum chamber, the vacuum chamber is provided with a working medium. Wherein, the heat conduction substrate may be provided with a heat conduction area on its back side in contact with the vapor chamber structure, or the entire heat conduction substrate may be made of heat conduction material.

本实用新型的均热板结构直接形成于灯壳上,使得导热基板将LED光源上的热量传递到灯壳上后,能很快通过均热板结构散发出去。真空腔内的工作介质由液体状态于靠近导热基板的蒸发端受热后吸热蒸发成气体,使得该侧温度下降,然后工作介质气体遇到远离导热基板一侧较冷的冷凝端腔壁时,遇冷放热又凝结成液体,放出的热量通过该侧的腔壁传导到灯壳外部并散热掉。The vapor chamber structure of the utility model is directly formed on the lamp housing, so that after the heat conduction substrate transfers the heat from the LED light source to the lamp housing, it can be dissipated quickly through the vapor chamber structure. The working medium in the vacuum chamber changes from a liquid state to the evaporation end close to the heat-conducting substrate and evaporates into a gas after being heated, so that the temperature of this side drops, and then when the working medium gas encounters the cooler wall of the condensing end chamber away from the heat-conducting substrate, When it is cold, it releases heat and condenses into a liquid. The released heat is conducted to the outside of the lamp housing through the cavity wall on this side and dissipated.

进一步的,在上述具有均热板结构的LED照明装置中,所述灯壳形成均热板结构的部分包括均热板上盖和散热底座,所述均热板上盖贴近导热基板设置,所述散热底座位于均热板上盖背向导热基板的一侧,所述真空腔形成于均热板上盖和散热底座之间。工作时,真空腔内的工作介质由液体状于均热板上盖一侧吸热蒸发,蒸发后的气体于散热底座一侧放热凝结。Further, in the above-mentioned LED lighting device with a vapor chamber structure, the part of the lamp housing forming the vapor chamber structure includes a vapor chamber cover and a heat dissipation base, and the vapor chamber cover is arranged close to the heat conducting substrate, so that The heat dissipation base is located on the side of the heat vapor chamber cover facing away from the heat conduction substrate, and the vacuum chamber is formed between the heat vapor chamber cover and the heat dissipation base. When working, the working medium in the vacuum chamber absorbs heat and evaporates on the cover side of the soaking plate from a liquid state, and the evaporated gas releases heat and condenses on the heat dissipation base side.

进一步的,在上述具有均热板结构的LED照明装置中,所述散热底座背向均热板上盖的外侧设有若干散热翅片。使得散热底座与空气对流散热的散热面积增大,提高了散热效果。Further, in the above-mentioned LED lighting device with a vapor chamber structure, a plurality of heat dissipation fins are provided on the outer side of the heat dissipation base facing away from the chamber cover. The heat dissipation area of the heat dissipation base and the air convection heat dissipation is increased, and the heat dissipation effect is improved.

进一步的,在上述具有均热板结构的LED照明装置中,所述真空腔内壁具有毛细结构。该毛细结构一是可以提供冷凝端液体回流到蒸发端的通道,二是提供真空腔内壁与液体/气体状态的工作介质进行热传导的通道,三是提供液气产生毛细压力所必须的孔隙。Further, in the above-mentioned LED lighting device with a vapor chamber structure, the inner wall of the vacuum chamber has a capillary structure. The capillary structure can firstly provide a channel for the liquid at the condensing end to flow back to the evaporating end, secondly, provide a channel for heat conduction between the inner wall of the vacuum chamber and the working medium in the liquid/gas state, and thirdly, provide the pores necessary for the liquid gas to generate capillary pressure.

进行均热板结构的加工时,首先在均热板上盖和散热底座形成真空腔的内壁通过烧结或利用金属结构产生毛细结构,然后将均热板上盖与散热底座盖合并密封后,注工作介质流体并抽真空,使得均热板上盖与散热底座形成均热板结构。When processing the vapor chamber structure, firstly, the inner wall of the vacuum cavity is formed by sintering or using a metal structure on the vapor chamber cover and the heat dissipation base, and then the vapor chamber cover and the heat dissipation base cover are combined and sealed. The working medium is fluid and vacuumized, so that the vapor chamber cover and the heat dissipation base form a vapor chamber structure.

本实用新型优点是:The utility model advantage is:

1、本实用新型采用均热板结构对LED照明装置进行散热,散热效果好,提高了LED照明装置的稳定性并延长了其寿命。1. The utility model adopts a vapor chamber structure to dissipate heat from the LED lighting device, which has a good heat dissipation effect, improves the stability of the LED lighting device and prolongs its life.

2、本实用新型将均热板结构直接加工成形于LED照明装置的灯壳之上,以简化的结构提供了良好的散热效果。2. The utility model processes and shapes the vapor chamber structure directly on the lamp housing of the LED lighting device, and provides a good heat dissipation effect with a simplified structure.

附图说明Description of drawings

图1为本实用新型具体实施例的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;

图2为本实用新型具体实施例的分解结构示意图;Fig. 2 is the exploded structure schematic diagram of the specific embodiment of the utility model;

图3为图1的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 1;

图4为图3中I处的局部放大示意图。FIG. 4 is a partially enlarged schematic diagram of a position I in FIG. 3 .

其中:1灯壳;11均热板结构;111均热板上盖;112散热底座;1121散热翅片;113真空腔;114毛细结构;2导热基板;3LED光源。Among them: 1 lamp housing; 11 vapor chamber structure; 111 vapor chamber cover; 112 heat dissipation base; 1121 heat dissipation fins; 113 vacuum cavity; 114 capillary structure;

具体实施方式Detailed ways

下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例:如图1至图4所示,一种具有均热板结构的LED照明装置,包括灯壳1和分布固定在导热基板2上的若干LED光源3,所述灯壳1与导热基板2接触的部分具有形成均热板结构11的真空腔113,所述真空腔113内设有工作介质。Embodiment: As shown in Figures 1 to 4, an LED lighting device with a vapor chamber structure includes a lamp housing 1 and a number of LED light sources 3 distributed and fixed on a heat-conducting substrate 2, the lamp housing 1 and the heat-conducting substrate The part in contact with 2 has a vacuum chamber 113 forming the vapor chamber structure 11, and the vacuum chamber 113 is provided with a working medium.

所述灯壳1形成均热板结构11的部分包括均热板上盖111和散热底座112,所述均热板上盖111贴近导热基板2设置,所述散热底座112位于均热板上盖111背向导热基板2的一侧,所述真空腔113形成于均热板上盖111和散热底座112之间。The part of the lamp housing 1 forming the vapor chamber structure 11 includes a vapor chamber cover 111 and a heat dissipation base 112, the vapor chamber cover 111 is arranged close to the heat conducting substrate 2, and the heat dissipation base 112 is located on the vapor chamber cover 111 is on the side facing away from the heat conducting substrate 2 , and the vacuum chamber 113 is formed between the vapor chamber cover 111 and the heat dissipation base 112 .

所述散热底座112背向均热板上盖111的外侧设有若干散热翅片1121。The outer side of the heat dissipation base 112 facing away from the vapor chamber cover 111 is provided with a plurality of heat dissipation fins 1121 .

所述真空腔113内壁具有毛细结构114。The inner wall of the vacuum chamber 113 has a capillary structure 114 .

本实用新型采用直接成形于灯壳上的均热板结构对LED照明装置进行散热,散热效果好,提高了LED照明装置的稳定性并延长了其寿命。The utility model adopts the soaking plate structure directly formed on the lamp shell to dissipate heat from the LED lighting device, has good heat dissipation effect, improves the stability of the LED lighting device and prolongs its service life.

Claims (4)

1. LED lighting device with soaking plate structure, comprise that lamp housing (1) and distribution are fixed on the some led light sources (3) on the heat-conducting substrate (2), it is characterized in that: the part that described lamp housing (1) contacts with heat-conducting substrate (2) has the vacuum chamber (113) that forms soaking plate structure (11), and described vacuum chamber is provided with working media in (113).
2. the LED lighting device with soaking plate structure according to claim 1, it is characterized in that: the part that described lamp housing (1) forms soaking plate structure (11) comprises soaking plate loam cake (111) and heat dissipation base (112), described soaking plate loam cake (111) is pressed close to heat-conducting substrate (2) setting, described heat dissipation base (112) is positioned at soaking plate loam cake (a 111) side of heat-conducting substrate (2) dorsad, and described vacuum chamber (113) is formed between soaking plate loam cake (111) and the heat dissipation base (112).
3. the LED lighting device with soaking plate structure according to claim 2 is characterized in that: described heat dissipation base (112) outside of soaking plate loam cake (111) dorsad is provided with some radiating fins (1121).
4. the LED lighting device with soaking plate structure according to claim 1 is characterized in that: described vacuum chamber (113) inwall has capillary structure (114).
CN2010201080299U 2010-01-19 2010-01-19 LED lighting device with soaking plate structure Expired - Fee Related CN201621504U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102683520A (en) * 2012-05-31 2012-09-19 华南理工大学 LED aluminium vapor chamber integrated radiating structure and preparation method thereof
CN102748738A (en) * 2012-07-08 2012-10-24 任永斌 Semiconductor light radiator filled with hydrogen or helium
CN104315482A (en) * 2014-10-22 2015-01-28 杭州垭特新能源科技有限公司 LED module employing vacuum phase change technology and applicable to LED lighting
CN105020615A (en) * 2015-07-30 2015-11-04 东莞市闻誉实业有限公司 Lighting lamp
CN111174188A (en) * 2020-01-10 2020-05-19 电子科技大学 Circular array heat source heat dissipation device with structure and function integrated
WO2022088772A1 (en) * 2020-10-26 2022-05-05 成都极米科技股份有限公司 Light source assembly, projector optical engine, and projector

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102683520A (en) * 2012-05-31 2012-09-19 华南理工大学 LED aluminium vapor chamber integrated radiating structure and preparation method thereof
CN102748738A (en) * 2012-07-08 2012-10-24 任永斌 Semiconductor light radiator filled with hydrogen or helium
CN104315482A (en) * 2014-10-22 2015-01-28 杭州垭特新能源科技有限公司 LED module employing vacuum phase change technology and applicable to LED lighting
CN105020615A (en) * 2015-07-30 2015-11-04 东莞市闻誉实业有限公司 Lighting lamp
CN111174188A (en) * 2020-01-10 2020-05-19 电子科技大学 Circular array heat source heat dissipation device with structure and function integrated
CN111174188B (en) * 2020-01-10 2021-04-27 电子科技大学 A circular array heat source radiator with integrated structure and function
WO2022088772A1 (en) * 2020-10-26 2022-05-05 成都极米科技股份有限公司 Light source assembly, projector optical engine, and projector

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Granted publication date: 20101103

Termination date: 20130119