CN201621504U - LED lighting device with soaking plate structure - Google Patents
LED lighting device with soaking plate structure Download PDFInfo
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- CN201621504U CN201621504U CN2010201080299U CN201020108029U CN201621504U CN 201621504 U CN201621504 U CN 201621504U CN 2010201080299 U CN2010201080299 U CN 2010201080299U CN 201020108029 U CN201020108029 U CN 201020108029U CN 201621504 U CN201621504 U CN 201621504U
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- soaking plate
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- 238000002791 soaking Methods 0.000 title claims abstract description 18
- 230000017525 heat dissipation Effects 0.000 claims description 29
- 239000000758 substrate Substances 0.000 claims description 17
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000258971 Brachiopoda Species 0.000 description 1
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种具有均热板结构的LED照明装置。The utility model relates to an LED lighting device with a soaking plate structure.
背景技术Background technique
LED(发光二极管)具有能耗低、发热量较低和使用寿命长的优点,在全球性能源短缺的今天,LED的上述环保特点有着广阔的应用空间。但是,由于单片LED发光亮度不足,LED照明装置一般采用LED阵列的结构,由此会产生LED照明装置热量集中、局部温度过高,进而会引起电路控制系统不稳定、能耗过大、灯具寿命降低等问题。为了使LED照明装置稳定而长时间的工作,解决LED照明装置的散热问题已经成为高亮度LED应用的关键。LED (Light Emitting Diode) has the advantages of low energy consumption, low calorific value and long service life. In today's global energy shortage, the above-mentioned environmental protection characteristics of LED have a broad application space. However, due to the lack of luminance of a single LED, LED lighting devices generally adopt the structure of an LED array, which will cause heat concentration and local temperature of the LED lighting device to be too high, which will cause instability of the circuit control system, excessive energy consumption, and lamps and lanterns. problems such as reduced lifespan. In order to make the LED lighting device work stably and for a long time, solving the heat dissipation problem of the LED lighting device has become the key to the application of high-brightness LEDs.
发明内容Contents of the invention
本实用新型目的是提供一种具有均热板结构的LED照明装置,其散热性能良好,能很好的将LED光源集中的热量传导并散发出去,提高了LED照明装置的稳定性并延长了其寿命。The purpose of the utility model is to provide an LED lighting device with a vapor chamber structure, which has good heat dissipation performance, can conduct and dissipate the concentrated heat of the LED light source, improves the stability of the LED lighting device and prolongs its working life. life.
本实用新型的技术方案是:一种具有均热板结构的LED照明装置,包括灯壳和分布固定在导热基板上的若干LED光源,所述灯壳与导热基板接触的部分具有形成均热板结构的真空腔,所述真空腔内设有工作介质。其中导热基板可以在其与均热板结构接触的背侧设置导热区域,也可以是整个导热基板采用导热材料制造。The technical solution of the utility model is: an LED lighting device with a vapor chamber structure, including a lamp housing and a plurality of LED light sources distributed and fixed on the heat conduction substrate, the part of the lamp housing in contact with the heat conduction substrate has a The structure of the vacuum chamber, the vacuum chamber is provided with a working medium. Wherein, the heat conduction substrate may be provided with a heat conduction area on its back side in contact with the vapor chamber structure, or the entire heat conduction substrate may be made of heat conduction material.
本实用新型的均热板结构直接形成于灯壳上,使得导热基板将LED光源上的热量传递到灯壳上后,能很快通过均热板结构散发出去。真空腔内的工作介质由液体状态于靠近导热基板的蒸发端受热后吸热蒸发成气体,使得该侧温度下降,然后工作介质气体遇到远离导热基板一侧较冷的冷凝端腔壁时,遇冷放热又凝结成液体,放出的热量通过该侧的腔壁传导到灯壳外部并散热掉。The vapor chamber structure of the utility model is directly formed on the lamp housing, so that after the heat conduction substrate transfers the heat from the LED light source to the lamp housing, it can be dissipated quickly through the vapor chamber structure. The working medium in the vacuum chamber changes from a liquid state to the evaporation end close to the heat-conducting substrate and evaporates into a gas after being heated, so that the temperature of this side drops, and then when the working medium gas encounters the cooler wall of the condensing end chamber away from the heat-conducting substrate, When it is cold, it releases heat and condenses into a liquid. The released heat is conducted to the outside of the lamp housing through the cavity wall on this side and dissipated.
进一步的,在上述具有均热板结构的LED照明装置中,所述灯壳形成均热板结构的部分包括均热板上盖和散热底座,所述均热板上盖贴近导热基板设置,所述散热底座位于均热板上盖背向导热基板的一侧,所述真空腔形成于均热板上盖和散热底座之间。工作时,真空腔内的工作介质由液体状于均热板上盖一侧吸热蒸发,蒸发后的气体于散热底座一侧放热凝结。Further, in the above-mentioned LED lighting device with a vapor chamber structure, the part of the lamp housing forming the vapor chamber structure includes a vapor chamber cover and a heat dissipation base, and the vapor chamber cover is arranged close to the heat conducting substrate, so that The heat dissipation base is located on the side of the heat vapor chamber cover facing away from the heat conduction substrate, and the vacuum chamber is formed between the heat vapor chamber cover and the heat dissipation base. When working, the working medium in the vacuum chamber absorbs heat and evaporates on the cover side of the soaking plate from a liquid state, and the evaporated gas releases heat and condenses on the heat dissipation base side.
进一步的,在上述具有均热板结构的LED照明装置中,所述散热底座背向均热板上盖的外侧设有若干散热翅片。使得散热底座与空气对流散热的散热面积增大,提高了散热效果。Further, in the above-mentioned LED lighting device with a vapor chamber structure, a plurality of heat dissipation fins are provided on the outer side of the heat dissipation base facing away from the chamber cover. The heat dissipation area of the heat dissipation base and the air convection heat dissipation is increased, and the heat dissipation effect is improved.
进一步的,在上述具有均热板结构的LED照明装置中,所述真空腔内壁具有毛细结构。该毛细结构一是可以提供冷凝端液体回流到蒸发端的通道,二是提供真空腔内壁与液体/气体状态的工作介质进行热传导的通道,三是提供液气产生毛细压力所必须的孔隙。Further, in the above-mentioned LED lighting device with a vapor chamber structure, the inner wall of the vacuum chamber has a capillary structure. The capillary structure can firstly provide a channel for the liquid at the condensing end to flow back to the evaporating end, secondly, provide a channel for heat conduction between the inner wall of the vacuum chamber and the working medium in the liquid/gas state, and thirdly, provide the pores necessary for the liquid gas to generate capillary pressure.
进行均热板结构的加工时,首先在均热板上盖和散热底座形成真空腔的内壁通过烧结或利用金属结构产生毛细结构,然后将均热板上盖与散热底座盖合并密封后,注工作介质流体并抽真空,使得均热板上盖与散热底座形成均热板结构。When processing the vapor chamber structure, firstly, the inner wall of the vacuum cavity is formed by sintering or using a metal structure on the vapor chamber cover and the heat dissipation base, and then the vapor chamber cover and the heat dissipation base cover are combined and sealed. The working medium is fluid and vacuumized, so that the vapor chamber cover and the heat dissipation base form a vapor chamber structure.
本实用新型优点是:The utility model advantage is:
1、本实用新型采用均热板结构对LED照明装置进行散热,散热效果好,提高了LED照明装置的稳定性并延长了其寿命。1. The utility model adopts a vapor chamber structure to dissipate heat from the LED lighting device, which has a good heat dissipation effect, improves the stability of the LED lighting device and prolongs its life.
2、本实用新型将均热板结构直接加工成形于LED照明装置的灯壳之上,以简化的结构提供了良好的散热效果。2. The utility model processes and shapes the vapor chamber structure directly on the lamp housing of the LED lighting device, and provides a good heat dissipation effect with a simplified structure.
附图说明Description of drawings
图1为本实用新型具体实施例的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;
图2为本实用新型具体实施例的分解结构示意图;Fig. 2 is the exploded structure schematic diagram of the specific embodiment of the utility model;
图3为图1的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 1;
图4为图3中I处的局部放大示意图。FIG. 4 is a partially enlarged schematic diagram of a position I in FIG. 3 .
其中:1灯壳;11均热板结构;111均热板上盖;112散热底座;1121散热翅片;113真空腔;114毛细结构;2导热基板;3LED光源。Among them: 1 lamp housing; 11 vapor chamber structure; 111 vapor chamber cover; 112 heat dissipation base; 1121 heat dissipation fins; 113 vacuum cavity; 114 capillary structure;
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
实施例:如图1至图4所示,一种具有均热板结构的LED照明装置,包括灯壳1和分布固定在导热基板2上的若干LED光源3,所述灯壳1与导热基板2接触的部分具有形成均热板结构11的真空腔113,所述真空腔113内设有工作介质。Embodiment: As shown in Figures 1 to 4, an LED lighting device with a vapor chamber structure includes a
所述灯壳1形成均热板结构11的部分包括均热板上盖111和散热底座112,所述均热板上盖111贴近导热基板2设置,所述散热底座112位于均热板上盖111背向导热基板2的一侧,所述真空腔113形成于均热板上盖111和散热底座112之间。The part of the
所述散热底座112背向均热板上盖111的外侧设有若干散热翅片1121。The outer side of the
所述真空腔113内壁具有毛细结构114。The inner wall of the
本实用新型采用直接成形于灯壳上的均热板结构对LED照明装置进行散热,散热效果好,提高了LED照明装置的稳定性并延长了其寿命。The utility model adopts the soaking plate structure directly formed on the lamp shell to dissipate heat from the LED lighting device, has good heat dissipation effect, improves the stability of the LED lighting device and prolongs its service life.
Claims (4)
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CN2010201080299U CN201621504U (en) | 2010-01-19 | 2010-01-19 | LED lighting device with soaking plate structure |
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CN2010201080299U CN201621504U (en) | 2010-01-19 | 2010-01-19 | LED lighting device with soaking plate structure |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102683520A (en) * | 2012-05-31 | 2012-09-19 | 华南理工大学 | LED aluminium vapor chamber integrated radiating structure and preparation method thereof |
CN102748738A (en) * | 2012-07-08 | 2012-10-24 | 任永斌 | Semiconductor light radiator filled with hydrogen or helium |
CN104315482A (en) * | 2014-10-22 | 2015-01-28 | 杭州垭特新能源科技有限公司 | LED module employing vacuum phase change technology and applicable to LED lighting |
CN105020615A (en) * | 2015-07-30 | 2015-11-04 | 东莞市闻誉实业有限公司 | Lighting lamp |
CN111174188A (en) * | 2020-01-10 | 2020-05-19 | 电子科技大学 | Circular array heat source heat dissipation device with structure and function integrated |
WO2022088772A1 (en) * | 2020-10-26 | 2022-05-05 | 成都极米科技股份有限公司 | Light source assembly, projector optical engine, and projector |
-
2010
- 2010-01-19 CN CN2010201080299U patent/CN201621504U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102683520A (en) * | 2012-05-31 | 2012-09-19 | 华南理工大学 | LED aluminium vapor chamber integrated radiating structure and preparation method thereof |
CN102748738A (en) * | 2012-07-08 | 2012-10-24 | 任永斌 | Semiconductor light radiator filled with hydrogen or helium |
CN104315482A (en) * | 2014-10-22 | 2015-01-28 | 杭州垭特新能源科技有限公司 | LED module employing vacuum phase change technology and applicable to LED lighting |
CN105020615A (en) * | 2015-07-30 | 2015-11-04 | 东莞市闻誉实业有限公司 | Lighting lamp |
CN111174188A (en) * | 2020-01-10 | 2020-05-19 | 电子科技大学 | Circular array heat source heat dissipation device with structure and function integrated |
CN111174188B (en) * | 2020-01-10 | 2021-04-27 | 电子科技大学 | A circular array heat source radiator with integrated structure and function |
WO2022088772A1 (en) * | 2020-10-26 | 2022-05-05 | 成都极米科技股份有限公司 | Light source assembly, projector optical engine, and projector |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101103 Termination date: 20130119 |