CN201613420U - A double-sided friction stir spot welding device - Google Patents
A double-sided friction stir spot welding device Download PDFInfo
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- CN201613420U CN201613420U CN2009202896259U CN200920289625U CN201613420U CN 201613420 U CN201613420 U CN 201613420U CN 2009202896259 U CN2009202896259 U CN 2009202896259U CN 200920289625 U CN200920289625 U CN 200920289625U CN 201613420 U CN201613420 U CN 201613420U
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- 238000003756 stirring Methods 0.000 title claims abstract description 58
- 238000003466 welding Methods 0.000 title claims abstract description 39
- 230000007547 defect Effects 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
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Abstract
一种双面搅拌摩擦点焊装置,由支座、工作台、滑台、施焊部分构成,工作台设在支座的下端,滑台在支座的导轨上垂直导向,支座上固定有气缸与滑台连接,滑台上伸出横臂,施焊部分包括上搅拌头、下搅拌头、上轴肩、下轴肩;上搅拌头通过轴承支撑在横臂上,上轴肩套在上搅拌头上,上轴肩通过轴承支撑在横臂上,横臂上的电机通过齿轮副驱动上轴肩和上搅拌头;下搅拌头通过轴承支撑在工作台上,下轴肩套在下搅拌头上,下轴肩通过轴承支撑在工作台上,工作台下的通过齿轮副驱动下轴肩和下搅拌头。上、下轴肩的作用:一是防止塑性金属外溢;二是与待焊件表面摩擦产生热量,补偿一部分热量。因而本实用新型可以避免焊点凹坑深、挤出物多的缺陷。
A double-sided friction stir spot welding device is composed of a support, a workbench, a sliding platform, and a welding part. The cylinder is connected with the sliding table, and the cross arm protrudes from the sliding table. The welding part includes the upper stirring head, the lower stirring head, the upper shaft shoulder and the lower shaft shoulder; the upper stirring head is supported on the cross arm through the bearing, and the upper shaft shoulder is set on the On the upper stirring head, the upper shaft shoulder is supported on the cross arm through bearings, and the motor on the cross arm drives the upper shaft shoulder and the upper stirring head through a gear pair; the lower stirring head is supported on the workbench through bearings, and the lower shaft shoulder is placed on the lower stirring head. On the head, the lower shaft shoulder is supported on the worktable through bearings, and the lower shaft shoulder and the lower stirring head are driven by the gear pair under the workbench. The functions of the upper and lower shoulders are: one is to prevent the overflow of plastic metal; the other is to generate heat by friction with the surface of the workpiece to be welded, and compensate part of the heat. Therefore, the utility model can avoid the defects of deep pits in solder joints and many extrusions.
Description
技术领域technical field
本实用新型涉及一种用于双面搅拌摩擦点焊的装置。The utility model relates to a device for double-sided friction stir spot welding.
背景技术Background technique
搅拌摩擦焊是英国焊接研究所(The Welding Institute,简称TWI)于1991年提出的一种材料固相连接新方法,与此同时研发了众多搅拌摩擦焊设备。这些设备主要是施焊部分为控制一搅拌头以一定的压力加载于待焊工件上,在旋转的同时沿焊缝方向以一定的速度前进,因此加载压力、搅拌头的旋转速度和移动速度(也就是焊接速度)都是搅拌摩擦焊的主要工艺参数。随着搅拌摩擦焊技术研究的进一步深入,在此技术基础之上,提出了搅拌摩擦焊点焊技术(Friction Stir Spot Welding,简称FSSW)。搅拌摩擦点焊技术与搅拌摩擦焊技术区别在于搅拌摩擦点焊没有沿焊缝纵向的移动,并且在点焊过程中搅拌头无(焊接方向)倾角。因此搅拌摩擦点焊设备是实现搅拌头对待焊件加载的同时能高速旋转。工件用现有的搅拌摩擦点焊设备焊接后,存在焊点凹坑深、挤出物多的缺陷。Friction stir welding is a new method of material solid phase connection proposed by The Welding Institute (TWI) in 1991. At the same time, many friction stir welding equipment have been developed. These equipments are mainly welding parts to control a stirring head to be loaded on the workpiece to be welded with a certain pressure, and to move forward at a certain speed along the direction of the weld while rotating, so the loading pressure, the rotation speed and the moving speed of the stirring head ( That is, welding speed) are the main process parameters of friction stir welding. With the further development of friction stir welding technology research, on the basis of this technology, the friction stir welding spot welding technology (Friction Stir Spot Welding, referred to as FSSW) is proposed. The difference between friction stir spot welding technology and friction stir welding technology is that friction stir spot welding does not move along the longitudinal direction of the weld, and there is no inclination (welding direction) of the stirring head during the spot welding process. Therefore, the friction stir spot welding equipment can realize the high-speed rotation of the stirring head while loading the workpiece to be welded. After the workpiece is welded by the existing friction stir spot welding equipment, there are defects such as deep pits in the solder joints and many extrusions.
发明内容Contents of the invention
为了解决目前的搅拌摩擦点焊设备存在焊点凹坑深、挤出物多的缺陷,本实用新型提出一种双面搅拌摩擦点焊装置。In order to solve the defects of deep spot pits and many extrusions in the current friction stir spot welding equipment, the utility model proposes a double-sided friction stir spot welding device.
为此,本实用新型的技术方案为:一种双面搅拌摩擦点焊装置,由支座、工作台、滑台、施焊部分构成,工作台设在支座的下端,滑台在支座的导轨上垂直导向,支座上固定有气缸与滑台连接,滑台上伸出横臂,其特征在于:施焊部分包括上搅拌头、下搅拌头、上轴肩、下轴肩;上搅拌头通过轴承支撑在横臂上,上轴肩套在上搅拌头上,上轴肩通过轴承支撑在横臂上,横臂上固定有电机,电机通过齿轮副驱动上轴肩和上搅拌头;下搅拌头通过轴承支撑在工作台上,下轴肩套在下搅拌头上,下轴肩通过轴承支撑在工作台上,工作台下上固定有电机,电机通过齿轮副驱动下轴肩和下搅拌头。For this reason, the technical scheme of the utility model is: a double-sided friction stir spot welding device, which is composed of a support, a workbench, a sliding platform, and a welding part. It is vertically guided on the guide rail, and the cylinder is fixed on the support to connect with the slide table. The cross arm extends from the slide table. It is characterized in that: the welding part includes the upper stirring head, the lower stirring head, the upper shaft shoulder, and the lower shaft shoulder; The stirring head is supported on the cross arm through the bearing, the upper shaft shoulder is set on the upper stirring head, the upper shaft shoulder is supported on the cross arm through the bearing, the motor is fixed on the cross arm, and the motor drives the upper shaft shoulder and the upper stirring head through the gear pair ;The lower stirring head is supported on the working table by the bearing, the lower shaft shoulder is set on the lower stirring head, the lower shaft shoulder is supported on the working table by the bearing, the motor is fixed under the working table, and the motor drives the lower shaft shoulder and the lower shaft through the gear pair. stirring head.
上、下搅拌头除了对待焊件施加压力外,还要求实现高速旋转与待焊件表面摩擦产生热量,提供焊接所需的热和力,使接头在摩擦热的作用下形成牢固的连接。上、下轴肩设计在上、下搅拌头的周围,可以在施焊时对待焊件施加一定的压力和高速旋转,其作用主要是:一是防止塑性金属外溢;二是与待焊件表面摩擦产生热量,补偿实现高质量焊接所需的一部分热量。因而本实用新型可以避免焊点凹坑深、挤出物多的缺陷。In addition to exerting pressure on the workpiece to be welded, the upper and lower stirring heads are also required to achieve high-speed rotation and friction with the surface of the workpiece to generate heat to provide the heat and force required for welding, so that the joints form a firm connection under the action of frictional heat. The upper and lower shaft shoulders are designed around the upper and lower stirring heads, which can exert certain pressure and high-speed rotation on the workpiece to be welded during welding. The main functions are: first, to prevent plastic metal from overflowing; Friction generates heat that compensates for some of the heat needed to achieve a high-quality weld. Therefore, the utility model can avoid the defects of deep pits in solder joints and many extrusions.
附图说明Description of drawings
图1是本实用新型的结构图。Fig. 1 is a structural diagram of the utility model.
具体实施方式Detailed ways
如图1所示的一种用于双面搅拌摩擦点焊的装置,由支座1、工作台10、滑台3、推力轴承4、轴承5、电机8及齿轮副9,施焊部分包括上搅拌头6、下搅拌头12和上轴肩7、下轴肩11。上搅拌头6通过推力轴承4、轴承5支撑在横臂上,上轴肩7套在上搅拌头6上,上轴肩7通过轴承支撑在横臂上,横臂上固定有电机8,电机8通过齿轮副9驱动上轴肩7和上搅拌头6;下搅拌头12通过轴承支撑在工作台10上,下轴肩11套在下搅拌头12上,下轴肩11通过轴承支撑在工作台10上,工作台10下上固定有电机,电机通过齿轮副驱动下轴肩和下搅拌头。As shown in Figure 1, a device for double-sided friction stir spot welding consists of a support 1, a
所述上、下轴肩设计在搅拌头的周围,可平面旋转并可垂直移动;可以在施焊时对待焊件施加一定的压力。上、下搅拌头对焊件施加压力(用于焊接)取值范围为:1470~5880N;上、下轴肩对焊件施加压力(用于产热和防止塑性金属外溢)取值可略小,范围可定为1000~5000N;由于双面搅拌摩擦点焊时是上下点焊同时进行,并且加载的力较大,因此在焊接时要求上下搅拌头的同轴度好。The upper and lower shoulders are designed around the stirring head and can be rotated in a plane and moved vertically; a certain pressure can be applied to the workpiece to be welded during welding. The pressure applied by the upper and lower stirring heads to the weldment (for welding) ranges from 1470 to 5880N; the value of the pressure exerted by the upper and lower shoulders on the weldment (for heat generation and prevention of plastic metal overflow) can be slightly smaller , the range can be set as 1000 ~ 5000N; Since the upper and lower spot welding is carried out at the same time during double-sided friction stir spot welding, and the loading force is relatively large, the coaxiality of the upper and lower stirring heads is required to be good during welding.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105479070A (en) * | 2015-12-28 | 2016-04-13 | 深圳出入境检验检疫局工业品检测技术中心 | Automatic double-station square steel pipe welding device |
CN107088725A (en) * | 2017-05-31 | 2017-08-25 | 金佳琪 | A kind of welding equipment |
CN108746986A (en) * | 2018-06-19 | 2018-11-06 | 湖南文理学院 | A kind of friction welding apparatus for big thickness radar panel |
CN110653506A (en) * | 2019-08-29 | 2020-01-07 | 山东碳垣纳米科技有限公司 | Spot welding device and spot welding method |
CN110756984A (en) * | 2019-12-03 | 2020-02-07 | 江苏理工学院 | A kind of double-shaft shoulder filling wire friction welding equipment and welding method |
CN113909669A (en) * | 2020-07-10 | 2022-01-11 | 天乐国际股份有限公司 | Friction bonding machine structure of heat sink |
-
2009
- 2009-12-29 CN CN2009202896259U patent/CN201613420U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105479070A (en) * | 2015-12-28 | 2016-04-13 | 深圳出入境检验检疫局工业品检测技术中心 | Automatic double-station square steel pipe welding device |
CN105479070B (en) * | 2015-12-28 | 2017-03-22 | 深圳出入境检验检疫局工业品检测技术中心 | Automatic double-station square steel pipe welding device |
CN107088725A (en) * | 2017-05-31 | 2017-08-25 | 金佳琪 | A kind of welding equipment |
CN108746986A (en) * | 2018-06-19 | 2018-11-06 | 湖南文理学院 | A kind of friction welding apparatus for big thickness radar panel |
CN110653506A (en) * | 2019-08-29 | 2020-01-07 | 山东碳垣纳米科技有限公司 | Spot welding device and spot welding method |
CN110653506B (en) * | 2019-08-29 | 2021-08-20 | 山东碳垣纳米科技有限公司 | Spot welding device and spot welding method |
CN110756984A (en) * | 2019-12-03 | 2020-02-07 | 江苏理工学院 | A kind of double-shaft shoulder filling wire friction welding equipment and welding method |
CN110756984B (en) * | 2019-12-03 | 2025-03-14 | 江苏理工学院 | Double-shoulder wire-filling friction welding equipment and welding method |
CN113909669A (en) * | 2020-07-10 | 2022-01-11 | 天乐国际股份有限公司 | Friction bonding machine structure of heat sink |
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Granted publication date: 20101027 Termination date: 20101229 |