CN201603602U - A high-efficiency and environment-friendly pebble coal negative pressure pneumatic conveying system - Google Patents
A high-efficiency and environment-friendly pebble coal negative pressure pneumatic conveying system Download PDFInfo
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- CN201603602U CN201603602U CN201020123712XU CN201020123712U CN201603602U CN 201603602 U CN201603602 U CN 201603602U CN 201020123712X U CN201020123712X U CN 201020123712XU CN 201020123712 U CN201020123712 U CN 201020123712U CN 201603602 U CN201603602 U CN 201603602U
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- 239000003245 coal Substances 0.000 title claims abstract description 89
- 238000010926 purge Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 23
- 239000004575 stone Substances 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 10
- 241000273930 Brevoortia tyrannus Species 0.000 claims 8
- 230000005540 biological transmission Effects 0.000 claims 8
- 238000007599 discharging Methods 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 8
- 230000001174 ascending effect Effects 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- -1 comes from gangue Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
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Abstract
本实用新型涉及一种用于火电厂石子煤输送的设备,具体是一种高效环保型石子煤负压气力输送系统。该系统包括有多个与磨煤机连接的石子煤斗,石子煤斗通过送料装置与各自的支线管路连接,各支线管路经过主线管路通入石子煤仓,石子煤仓底部设置有卸料装置,石子煤仓上部的出风口经过除尘器与容积风机连接;所述支线管路和主线管路包括有若干段水平管道和上升管道,在上升管道上设置有与外部大气相通的疏松风管,在水平管道上设置有与外部大气相通的吹扫风口。本实用新型运行稳定、不易堵塞、粉尘污染小、噪音小、输送能力强
The utility model relates to equipment for transporting pebble coal in a thermal power plant, in particular to an efficient and environment-friendly negative pressure pneumatic conveying system for pebble coal. The system includes a plurality of pebble coal hoppers connected to the coal mill. The pebble coal hoppers are connected to their respective branch pipelines through the feeding device. Each branch pipeline leads to the pebble coal bunker through the main pipeline. Unloading device, the air outlet on the upper part of the gravel coal bunker is connected to the volume fan through the dust collector; the branch pipeline and the main pipeline include several sections of horizontal pipelines and ascending pipelines, and loose air vents communicating with the outside atmosphere are arranged on the ascending pipelines. The air duct is provided with a purge air port communicated with the outside atmosphere on the horizontal duct. The utility model has stable operation, is not easy to be blocked, has little dust pollution, low noise and strong conveying capacity
Description
技术领域technical field
本实用新型涉及一种用于火电厂石子煤输送的设备,具体是一种高效环保型石子煤负压气力输送系统。The utility model relates to equipment for transporting pebble coal in a thermal power plant, in particular to an efficient and environment-friendly negative pressure pneumatic conveying system for pebble coal.
背景技术Background technique
中速磨煤机由于投资少、经济性好在火电厂得到大量应用。中速磨煤机在运行过程中会产生石子煤。石子煤主要来源于原煤中密度较大、难磨的矸石、黄铁矿等,它在磨煤机运行时从其下部的石子煤排放口排出。石子煤需要及时排放,如果石子煤排放不及时,在磨煤机内大量堆积,容易造成刮板、炭精密封磨损或脱落,堆积的石子煤还会堵塞风道,在热风的作用下着火,烧损风道、刮板和石子煤箱等磨煤机部件,造成磨煤机故障停运。Medium-speed coal mills are widely used in thermal power plants due to their low investment and good economy. The medium-speed coal mill will produce pebble coal during operation. The pebble coal mainly comes from gangue, pyrite, etc., which are dense and difficult to grind in the raw coal, and it is discharged from the pebble coal discharge port at the lower part of the coal mill when it is running. The pebble coal needs to be discharged in time. If the pebble coal is not discharged in time, it will accumulate in a large amount in the coal mill, which will easily cause the scraper and carbon seal to wear or fall off. The accumulated pebble coal will also block the air duct and catch fire under the action of hot air. The coal mill components such as the air duct, scraper and stone coal box were burned, causing the coal mill to fail and stop operating.
常见的石子煤排放有人工排放、水力排放、机械输送排放等形式。目前,由于电厂煤种多变,原煤煤质普遍变差,原煤中石头、矸石、矿石等杂物较以前增多,石子煤排放量大大增加,严重影响火电厂的安全运行,常规石子煤排放方式都难以解决目前石子煤量大大增加的问题。Common pebble coal discharges include artificial discharge, hydraulic discharge, and mechanical transportation discharge. At present, due to the variety of coal types in power plants, the quality of raw coal generally deteriorates. The amount of stones, gangue, ore and other sundries in raw coal has increased compared with before, and the discharge of pebble coal has greatly increased, which seriously affects the safe operation of thermal power plants. Conventional pebble coal discharge methods It is difficult to solve the problem that the amount of pebble coal increases greatly at present.
近期国内少数电厂对石子煤处理采用了气力输送系统。用运动的气流为介质输送物料,是工业上早已使用的运输方法,称为气力输送。气力输送系统的优点是:设备构造简单,输送效率高、劳动卫生条件好。气力输送的输送管道,便于因地制宜地设置管网,布置简便灵活,可以充分利用车间面积,易于适应车间环境。Recently, a small number of power plants in China have adopted pneumatic conveying systems for the treatment of pebble coal. Using moving air as the medium to convey materials is a transportation method that has long been used in industry, and is called pneumatic conveying. The advantages of the pneumatic conveying system are: simple equipment structure, high conveying efficiency, and good labor hygiene conditions. The conveying pipeline for pneumatic conveying is convenient to set up the pipe network according to local conditions, the layout is simple and flexible, it can make full use of the workshop area, and it is easy to adapt to the workshop environment.
但目前实际应用于石子煤输送的气力输送系统存在很多问题,主要表现为:1、容易发生管道堵塞现象,堵塞后没有疏通措施;2、现场仍有粉尘泄露,系统故障较多;3、系统噪音很大,成为电厂最大的噪音源,不利于环保;4、系统输送能力不高;5、现有气力输送系统普遍采用螺旋给料机作为石子煤进料工具,对于大粒径石子煤难以输送;6、螺旋给料机作为转动件,在输送石子煤时非常容易发生故障,也容易磨损。However, there are many problems in the pneumatic conveying system that is actually used in the transportation of pebble coal, mainly as follows: 1. Pipeline blockage is prone to occur, and there is no dredging measure after the blockage; 2. There is still dust leakage on site, and there are many system failures; 3. The system The noise is very loud, which becomes the biggest noise source of the power plant, which is not conducive to environmental protection; 4. The conveying capacity of the system is not high; 5. The existing pneumatic conveying system generally uses a screw feeder as a feeding tool for pebble coal, which is difficult for large-size pebble coal Conveying; 6. As a rotating part, the screw feeder is very prone to failure and wear when conveying pebble coal.
发明内容Contents of the invention
本发明所要解决技术问题是,提供一种运行稳定、不易堵塞、粉尘污染小、噪音小、输送能力强的高效环保型石子煤负压气力输送系统。The technical problem to be solved by the present invention is to provide an efficient and environment-friendly pebble coal negative pressure pneumatic conveying system with stable operation, low dust pollution, low noise and strong conveying capacity.
本实用新型的高效环保型石子煤负压气力输送系统包括有多个与磨煤机连接的石子煤斗,石子煤斗通过送料装置与各自的支线管路连接,各支线管路经过主线管路通入石子煤仓,石子煤仓底部设置有卸料装置,石子煤仓上部的出风口经过除尘器与容积风机连接;所述支线管路和主线管路包括有若干段水平管道和上升管道,在上升管道上设置有与外部大气相通的疏松风管,在水平管道上设置有与外部大气相通的吹扫风口。The high-efficiency and environment-friendly pebble coal negative pressure pneumatic conveying system of the utility model includes a plurality of pebble coal hoppers connected with coal mills, and the pebble coal hoppers are connected with respective branch pipelines through feeding devices, and each branch pipeline passes through the main pipeline It leads into the pebble coal bunker, and the bottom of the pebble coal bunker is equipped with a discharge device, and the air outlet on the upper part of the pebble coal bunker is connected with the volume fan through the dust collector; the branch pipeline and the main pipeline include several sections of horizontal pipes and ascending pipes, A loose air duct communicating with the outside atmosphere is arranged on the ascending pipeline, and a purge air outlet communicating with the outside atmosphere is arranged on the horizontal pipeline.
所述石子煤斗的上部空间通过一段连通管与支线管路直接连接。The upper space of the gravel coal scuttle is directly connected to the branch pipeline through a connecting pipe.
所述石子煤仓的壳体上设置有负压安全阀。The shell of the gravel bunker is provided with a negative pressure safety valve.
所述容积风机外部罩有隔音罩,在隔音罩外部设置有隔音间,容积风机的出风口设置在隔音间内,隔音间顶部具有通风孔;所述通风孔处设置有消音器和防雨帽。The outside of the volumetric fan is covered with a soundproof cover, and a soundproof room is arranged outside the soundproof cover, the air outlet of the volumetric fan is arranged in the soundproof room, and the top of the soundproof room has a ventilation hole; the ventilation hole is provided with a muffler and a rainproof cap .
所述石子煤斗与支线管路之间的送料装置包括有一个壳体,壳体的顶部设置与石子煤斗相通的进料口,壳体后端设置有进风口,壳体前端设置有与支线管路连接的出料口;在进料口下方的壳体内腔中部设置有一个一级接料板,一级接料板与进风口之间设置有一个进风调节板,进风调节板前端与壳体铰接连接,使进风调节板与水平进风方向之间的夹角可调节并固定在不同角度位置。The feeding device between the gravel coal hopper and the branch line pipeline includes a housing, the top of the housing is provided with a feed port communicating with the gravel coal hopper, the rear end of the housing is provided with an air inlet, and the front end of the housing is provided with a The discharge port connected by the branch pipeline; a first-level material receiving plate is set in the middle of the shell cavity below the material inlet, and an air inlet adjustment plate is arranged between the first-level material receiving plate and the air inlet, and the air inlet adjustment plate The front end is hingedly connected with the casing, so that the included angle between the air inlet regulating plate and the horizontal air inlet direction can be adjusted and fixed at different angle positions.
所述一级接料板通过位于壳体两侧的插槽插装在壳体上,所述插槽由下至上设置有多组,使一级接料板可插装在不同的高度位置上。The first-stage material receiving plate is inserted into the housing through the slots on both sides of the housing, and the slots are arranged in multiple groups from bottom to top, so that the first-level material receiving plate can be inserted at different height positions .
所述一级接料板前下方还设置有一个二级接料板。A secondary material receiving plate is also arranged on the front and lower side of the first level material receiving plate.
本发明的优点是:The advantages of the present invention are:
1、由于石子煤在斜坡管道爬升困难,在上升管道上装有疏通风管可提高石子煤爬坡能力;1. Since the pebble coal is difficult to climb in the slope pipeline, the climbing ability of the pebble coal can be improved by installing a dredging pipe on the ascending pipeline;
2、石子煤进入水平输送管道后,容易发生沉积,水平管道安装的吹扫风口,可在沉积事故时打开吹扫风口进行疏通,保证了设备可靠运行;2. After the pebble coal enters the horizontal conveying pipeline, it is easy to deposit. The purge tuyere installed in the horizontal pipeline can be opened to dredge the purge tuyere in case of a deposition accident, ensuring the reliable operation of the equipment;
3、石子煤斗与支线管路之间的连通管可以保证石子煤斗内保持负压状态,防止粉尘泄漏而污染环境;3. The connecting pipe between the gravel coal hopper and the branch pipeline can ensure that the negative pressure is maintained in the gravel coal hopper, preventing dust from leaking and polluting the environment;
4、石子煤仓装有负压安全阀,可防止管道堵塞时系统负压过大造成事故;4. The gravel coal bunker is equipped with a negative pressure safety valve, which can prevent accidents caused by excessive negative pressure in the system when the pipeline is blocked;
5、容积风机外部设置的隔音罩、隔音间和消音器可有效降低噪音污染;5. The sound insulation cover, sound insulation room and muffler installed outside the volume fan can effectively reduce noise pollution;
6、专用的输送装置中石子煤与空气从两个通道分别进入混合室,可以防止石子煤过快下落形成堵塞;空气由进风调节板分成两部分,一部分从壳体内腔下部通过,用于提供主要输送动力,一部分从一级接料板上部通过用于推动石子煤进入前端的混合腔,通过调节进风调节板开度可以改变两部分风的比例,调节输送空气与石子煤的比例从而改变系统输送能力;6. In the special conveying device, the pebble coal and air enter the mixing chamber from two passages respectively, which can prevent the pebble coal from falling too fast and cause blockage; the air is divided into two parts by the air inlet regulating plate, and one part passes through the lower part of the inner cavity of the shell for Provide the main conveying power, one part passes through the mixing chamber used to push the pebble coal into the front end from the upper part of the first-stage material receiving plate, and the ratio of the two parts of the air can be changed by adjusting the opening of the air inlet regulating plate, and the ratio of the conveying air to the pebble coal can be adjusted so that Change the system delivery capacity;
7、专用的输送装置没有采用任何转动件,其运行可靠性高,不易磨损。7. The special conveying device does not use any rotating parts, and its operation reliability is high and it is not easy to wear.
附图说明Description of drawings
图1是本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是图1的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of Fig. 1;
图3是石子煤斗部分的放大结构示意图;Fig. 3 is a schematic diagram of an enlarged structure of the gravel coal scuttle;
图4是吹扫风口的结构示意图;Fig. 4 is a schematic structural view of the purge tuyere;
图5是送料装置的放大结构示意图。Fig. 5 is an enlarged structural schematic diagram of the feeding device.
具体实施方式Detailed ways
附图标记包括:石子煤斗01、送料装置02、壳体021、进料口022、进风口023、出料口024、一级接料板025、进风调节板026、插槽027、二级接料板028、支线管路03、主线管路04、石子煤仓05、卸料装置051、负压安全阀052、除尘器06、容积风机07、容积风机的出风口071、疏松风管08、吹扫风口09、隔音罩10、隔音间11、通风孔111、消音器112、防雨帽113、连通管12。Reference signs include:
如图1~2所示,该系统包括有多个与磨煤机连接的石子煤斗01,石子煤斗通过送料装置02与各自的支线管路03连接,石子煤斗01的上部空间还通过一段连通管12与支线管路03直接连接。各支线管路经过主线管路04通入石子煤仓05,石子煤仓底部设置有卸料装置051,石子煤仓上部的出风口经过除尘器06与容积风机07连接,石子煤仓05的壳体上设置有负压安全阀052;支线管路03和主线管路04包括有若干段水平管道和上升管道,在上升管道上设置有与外部大气相通的疏松风管08(参见图3),在水平管道上设置有与外部大气相通的吹扫风口09(参见图4)。As shown in Figures 1 and 2, the system includes multiple
所述容积风机07外部罩有隔音罩10,在隔音罩外部设置有隔音间11,容积风机的出风口071设置在隔音间内,隔音间顶部具有通风孔111;通风孔处设置有消音器112和防雨帽113。The outside of the
所述进料装置02的运行过程是:石子煤斗01内的石子煤从进料口022进入壳体021内,落在一级接料板025上,一级接料板025插在壳体两侧的插槽027上,插槽根据与进料口距离不同布置有数组,一级接料板025通过插在不同的插槽027而改变石子煤流通面积,从而实现对不同粒径石子煤的进料,空气由进风口023进入,由进风调节板026分成两部分,一部分从一级接料板025下部通过到达出料口用于气力输送,一部分在一级接料板025上部用于推动石子煤到达出料口;通过调节进风调节板026的开度可以改变两部分风的比例,从而改变系统输送能力,将进风调节板026开度开大可以增加下部输送风量、减少上部推动风量从而降低输送量,将进风调节板调节板026开度关小可以减少下部输送风量、增加上部推动风量从而增加输送量;最后石子煤从一级接料板025落到二级接料板028上与气流混合从出料口024流出。The operation process of the
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Cited By (2)
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CN101804380A (en) * | 2010-03-05 | 2010-08-18 | 江苏中能电力设备有限公司 | High-efficiency environment-friendly type negative-pressure pneumatic transmission system for pebble coal |
CN102923485A (en) * | 2012-11-27 | 2013-02-13 | 西安热工研究院有限公司 | Efficient positive-pressure pneumatic conveying system of pebble coal |
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Cited By (3)
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CN101804380A (en) * | 2010-03-05 | 2010-08-18 | 江苏中能电力设备有限公司 | High-efficiency environment-friendly type negative-pressure pneumatic transmission system for pebble coal |
CN101804380B (en) * | 2010-03-05 | 2012-01-11 | 江苏中能电力设备有限公司 | High-efficiency environment-friendly type negative-pressure pneumatic transmission system for pebble coal |
CN102923485A (en) * | 2012-11-27 | 2013-02-13 | 西安热工研究院有限公司 | Efficient positive-pressure pneumatic conveying system of pebble coal |
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