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CN201587975U - Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine - Google Patents

Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine Download PDF

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Publication number
CN201587975U
CN201587975U CN2009200487553U CN200920048755U CN201587975U CN 201587975 U CN201587975 U CN 201587975U CN 2009200487553 U CN2009200487553 U CN 2009200487553U CN 200920048755 U CN200920048755 U CN 200920048755U CN 201587975 U CN201587975 U CN 201587975U
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China
Prior art keywords
steel wire
carbon steel
copper
traction wheel
furnace
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Expired - Fee Related
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CN2009200487553U
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Chinese (zh)
Inventor
张才高
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Zhangjiagang Huijin Electric Power Materials Co Ltd
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Zhangjiagang Huijin Electric Power Materials Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model relates to a vertical hot dipping copper-clad high-carbon steel wire machine. The machine comprises a pay-off rack, wherein a high-carbon steel wire on the pay-off rack sequentially penetrates through a straightener, a surface treating machine, a working furnace and a cooling chamber and then returns to a take-off rack through a traction wheel. The machine is characterized by also comprising the traction wheel leading the high-carbon steel wire to move up vertically. The vertical hot dipping copper-clad high-carbon steel wire machine has the advantages of small volume, low pollution, high production efficiency, short process flow and stable electrical conductivity, and the produced copper-clad steel wire has the advantages of identical thickness of copper layers, no eccentricity and stable electrical conductivity and overcomes the defects of poor adhesion force and easy oxidation.

Description

垂直热浸铜包高碳钢线机 Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine

技术领域technical field

本实用新型涉及一种垂直热浸铜包高碳钢线机,特别涉及一种用于金属光缆用垂直热浸铜包高碳钢线机。The utility model relates to a vertical hot-dip copper-clad high-carbon steel wire machine, in particular to a vertical hot-dip copper-clad high-carbon steel wire machine for metal optical cables.

背景技术Background technique

目前,电网、铁路、电光源行业及电信、移动等行业。采用的镀锌钢线、铝包钢线、铜合金线、钢芯铝绞线,具有导电率低,耐腐蚀性差,使用寿命短等缺点。现有生产的铜包钢线机的体积大,污染大,生产率低,工艺流程长,而且生产出来的铜包钢线的铜层厚薄不一致,有偏心,导电性能不稳定,附着力差,易氧化的缺点。At present, the power grid, railway, electric light source industry, telecommunications, mobile and other industries. The galvanized steel wire, aluminum-clad steel wire, copper alloy wire, and steel-cored aluminum stranded wire used have the disadvantages of low conductivity, poor corrosion resistance, and short service life. The existing copper-clad steel wire machine is large in volume, heavy in pollution, low in productivity and long in process flow, and the thickness of the copper layer of the produced copper-clad steel wire is inconsistent, eccentric, unstable in electrical conductivity, poor in adhesion, and prone to The disadvantage of oxidation.

实用新型内容Utility model content

本实用新型的目的是为了克服上述现有技术中的不足之处,提供一种新型体积小,污染小,生产率高,工艺流程短,导电性能稳定的垂直热浸铜包高碳钢线机,而且生产出来的铜包钢线的铜层厚薄一致,无偏心,导电性能稳定的优点,克服附着力差,易氧化的缺点。The purpose of this utility model is to overcome the shortcomings in the above-mentioned prior art and provide a novel vertical hot-dip copper-clad high-carbon steel wire machine with small volume, low pollution, high productivity, short process flow and stable electrical conductivity. Moreover, the produced copper-clad steel wire has the advantages of consistent copper layer thickness, no eccentricity, stable electrical conductivity, and overcomes the disadvantages of poor adhesion and easy oxidation.

为实现上述目的,本实用新型提供的技术方案如下:一种垂直热浸铜包高碳钢线机,该装置包括放线架,放线架上的高碳钢线依次穿过校直机、表面处理机、工作炉和冷却室,经牵引轮回到收线架,其特征在于所述该装置还包括有使高碳钢线垂直向上的牵引轮。In order to achieve the above object, the technical scheme provided by the utility model is as follows: a vertical hot-dipping copper-clad high-carbon steel wire machine, the device includes a wire rack, and the high-carbon steel wire on the wire rack passes through the straightening machine, The surface treatment machine, the working furnace and the cooling chamber return to the wire take-up frame through the traction wheel, which is characterized in that the device also includes a traction wheel to make the high carbon steel wire vertically upward.

所述工作炉依次与保温炉、熔化炉连接,熔化炉将固体铜熔化后流入保温炉后,再经保温炉进入工作炉。The working furnace is sequentially connected with the holding furnace and the melting furnace, and the melting furnace flows into the holding furnace after melting the solid copper, and then enters the working furnace through the holding furnace.

所述牵引轮包括上牵引轮和下牵引轮,下牵引轮位于工作炉的下方,上牵引轮位于冷却室的上方。The traction wheel includes an upper traction wheel and a lower traction wheel, the lower traction wheel is located below the working furnace, and the upper traction wheel is located above the cooling chamber.

所述熔化炉内为熔点在1200℃、无任何杂质的铜溶液。Inside the melting furnace is a copper solution with a melting point of 1200°C and no impurities.

本实用新型的优点在于:本实用新型垂直浸铜包高碳钢线机具有无污染,工艺流程短,生产率高,使用寿命长,成本低等优点,而且生产出来的铜包高碳钢线具有镀层厚、导电率高、无偏心、导电率性能稳定等性能。The utility model has the advantages that: the vertical copper-clad high-carbon steel wire dipping machine of the utility model has the advantages of no pollution, short technological process, high productivity, long service life, low cost, etc., and the copper-clad high-carbon steel wire produced has the advantages of Thick coating, high conductivity, no eccentricity, stable conductivity and other properties.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1、放线架;2、校直机;3、表面处理机;4、下牵引轮;5、工作炉;6、冷却室;7、上牵引轮;8、收线架;9、保温炉;10、熔化炉。In the figure: 1. Pay-off frame; 2. Straightening machine; 3. Surface treatment machine; 4. Lower traction wheel; 5. Working furnace; 6. Cooling chamber; 7. Upper traction wheel; 8. Take-up frame; 9 1. Holding furnace; 10. Melting furnace.

具体实施方式Detailed ways

附图非限制性公开了本实用新型的一个具体实施例,下面结合附图对本实用新型作进一步的描述。The accompanying drawings disclose a specific embodiment of the utility model without limitation, and the utility model will be further described below in conjunction with the accompanying drawings.

如图1所示,一种垂直热浸铜包高碳钢线机,该装置包括放线架1,放线架1上的高碳钢线依次穿过校直机2、表面处理机3后,再经下牵引轮4和上牵引轮7使高碳钢线垂直向上,下牵引轮4位于工作炉5的下方,上牵引轮7位于冷却室6的上方,经过下牵引轮4使体质高碳钢线垂直向上线穿过工作炉5,工作炉5依次与保温炉9、熔化炉10连接,熔化炉10将固体铜熔化为熔点在1200℃、精炼处理后无任何杂质的铜溶液,铜溶液经保温炉9进入工作炉5,使优质高碳钢线周围均匀镀铜后,再经冷却室6、导轮回到收线架8。As shown in Figure 1, a vertical hot-dip copper-clad high-carbon steel wire machine, the device includes a pay-off rack 1, and the high-carbon steel wire on the pay-off rack 1 passes through the straightening machine 2 and the surface treatment machine 3 in sequence , then through the lower traction wheel 4 and the upper traction wheel 7 to make the high-carbon steel wire vertically upward, the lower traction wheel 4 is located below the working furnace 5, and the upper traction wheel 7 is located above the cooling chamber 6, and the lower traction wheel 4 is used to make the high-carbon steel wire The carbon steel wire passes through the working furnace 5 vertically upward. The working furnace 5 is connected with the holding furnace 9 and the melting furnace 10 in turn. The melting furnace 10 melts the solid copper into a copper solution with a melting point of 1200 ° C and no impurities after refining. The solution enters the working furnace 5 through the holding furnace 9, and after the high-quality high-carbon steel wire is evenly plated with copper, it returns to the take-up frame 8 through the cooling chamber 6 and the guide wheel.

其工作过程为:a)优质高碳钢线经放线、校直后、表面磨砂处理,垂直牵引轮将优质高碳钢线向上垂直牵引;b)优质高碳钢线牵引轮牵引穿过工作炉,使优质高碳钢线周围均匀镀铜;c)镀铜优质高碳钢线再经过水冷却收线拉拨绞合。The working process is as follows: a) After the high-quality high-carbon steel wire is set out, straightened, and the surface is frosted, the vertical traction wheel pulls the high-quality high-carbon steel wire upward and vertically; b) The high-quality high-carbon steel wire is pulled by the traction wheel through the work Furnace, so that the high-quality high-carbon steel wires are evenly plated with copper; c) The copper-plated high-quality high-carbon steel wires are then water-cooled, drawn and stranded.

本实用新型垂直浸铜包高碳钢线机具有无污染,工艺流程短,生产率高,使用寿命长,成本低等优点,而且生产出来的铜包高碳钢线具有镀层厚、导电率高、无偏心、导电率性能稳定等性能。由于导电率高,强度大,附着力高,耐腐蚀,耐高温,成本低,使用寿命长等优点,广泛用于电网,铁路,电光源等行业,填补国家空白,给施工和运用中提供安全性和稳定性,是一种新型金属光缆产品。The vertical copper-clad high-carbon steel wire dipping machine of the utility model has the advantages of no pollution, short technological process, high productivity, long service life, low cost, etc., and the copper-clad high-carbon steel wire produced has thick coating, high conductivity, No eccentricity, stable conductivity and other properties. Due to the advantages of high conductivity, high strength, high adhesion, corrosion resistance, high temperature resistance, low cost, long service life, etc., it is widely used in power grids, railways, electric light sources and other industries, filling the gaps in the country, and providing safety for construction and use. It is a new type of metal optical cable product with high performance and stability.

Claims (4)

1.一种垂直热浸铜包高碳钢线机,该装置包括放线架,放线架上的高碳钢线依次穿过校直机、表面处理机、工作炉和冷却室,经牵引轮回到收线架,其特征在于所述该装置还包括有使高碳钢线垂直向上的牵引轮。1. A vertical hot-dipping copper-clad high-carbon steel wire machine, the device includes a wire release rack, and the high-carbon steel wire on the wire release rack passes through the straightening machine, surface treatment machine, working furnace and cooling chamber successively, and is drawn It is characterized in that the device also includes a traction wheel that makes the high carbon steel wire vertically upward. 2.根据权利要求1所述的垂直热浸铜包高碳钢线机,其特征在于所述工作炉依次与保温炉、熔化炉连接,熔化炉将固体铜熔化后流入保温炉后,再经保温炉进入工作炉。2. The vertical hot-dip copper-clad high-carbon steel wire machine according to claim 1, characterized in that the working furnace is connected with the holding furnace and the melting furnace successively, and the melting furnace flows into the holding furnace after melting the solid copper, and then passes through The holding furnace enters the working furnace. 3.根据权利要求2所述的垂直热浸铜包高碳钢线机,其特征在于所述牵引轮包括上牵引轮和下牵引轮,下牵引轮位于工作炉的下方,上牵引轮位于冷却室的上方。3. The vertical hot-dip copper-clad high-carbon steel wire machine according to claim 2, wherein the traction wheel comprises an upper traction wheel and a lower traction wheel, the lower traction wheel is located under the working furnace, and the upper traction wheel is located at the cooling above the room. 4.根据权利要求3所述的垂直热浸铜包高碳钢线机,其特征在于所述熔化炉内为熔点在1200℃、精炼处理无任何杂质的铜溶液。4. The vertical hot-dip copper-clad high-carbon steel wire machine according to claim 3, characterized in that the inside of the melting furnace is a copper solution with a melting point of 1200°C and refined without any impurities.
CN2009200487553U 2009-10-28 2009-10-28 Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine Expired - Fee Related CN201587975U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200487553U CN201587975U (en) 2009-10-28 2009-10-28 Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200487553U CN201587975U (en) 2009-10-28 2009-10-28 Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine

Publications (1)

Publication Number Publication Date
CN201587975U true CN201587975U (en) 2010-09-22

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Family Applications (1)

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CN2009200487553U Expired - Fee Related CN201587975U (en) 2009-10-28 2009-10-28 Vertical Hot Dip Copper Clad High Carbon Steel Wire Machine

Country Status (1)

Country Link
CN (1) CN201587975U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100922

Termination date: 20151028

EXPY Termination of patent right or utility model