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CN201579854U - Corn stalk husk, pulp and leaf automatic separator - Google Patents

Corn stalk husk, pulp and leaf automatic separator Download PDF

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Publication number
CN201579854U
CN201579854U CN2009202881338U CN200920288133U CN201579854U CN 201579854 U CN201579854 U CN 201579854U CN 2009202881338 U CN2009202881338 U CN 2009202881338U CN 200920288133 U CN200920288133 U CN 200920288133U CN 201579854 U CN201579854 U CN 201579854U
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China
Prior art keywords
leaf
pulp
flesh
removing device
stalk
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Expired - Fee Related
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CN2009202881338U
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Chinese (zh)
Inventor
周景辉
程金石
陶学恒
张运展
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Dalian Polytechnic University
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Dalian Polytechnic University
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Abstract

本实用新型公开了一种玉米秸秆皮、瓤、叶自动分离机,包括机架、电机(1)、(12)、(13),减速器(2)、分配箱(3)、除叶装置(4),该自动分离机还包括秸秆输送装置、除瓤分料装置(10)、除瓤装置(11)、叶子收集器(9)、芯瓤收集器(15),所述秸秆输送装置与除叶装置(4)的上料口对齐,除瓤分料装置(10)位于所述除叶装置(4)出料口的正下方,所述除瓤装置(11)连接于除瓤分料装置(10)后端且出瓤装置(11)的进料口与除瓤分料装置(10)的出料口对齐,所述叶子收集器(9)位于所述除叶装置(4)末端。本实用新型能够使秸秆皮、瓤、叶独立分离出来并实现分类收集。

Figure 200920288133

The utility model discloses an automatic separator for corn stalks, husks and leaves, comprising a frame, motors (1), (12), (13), a reducer (2), a distribution box (3), and a leaf removal device (4), the automatic separator also includes a straw conveying device, a pulp removing device (10), a pulp removing device (11), a leaf collector (9), a core pulp collector (15), and the straw conveying device Aligned with the feeding port of the leaf removing device (4), the pulp removing device (10) is located directly below the discharge port of the leaf removing device (4), and the pulp removing device (11) is connected to the pulp removing device (11). The rear end of the material device (10) and the feed port of the pulp discharge device (11) are aligned with the discharge port of the pulp removal and distribution device (10), and the leaf collector (9) is located at the leaf removal device (4) end. The utility model can independently separate the husk, flesh and leaves of the straw and realize classified collection.

Figure 200920288133

Description

Maize straw skin, flesh, leaf automatic separator
Technical field
The utility model belongs to the agricultural crop straw processing machine, relates in particular to a kind of maize straw skin, flesh, leaf automatic separator.
Background technology
Maize straw can not get effective utilization for a long time as the byproduct of crops corn, and major part is used to burn bavin or chopping and returning, also has part to be used to make feed.Along with the proposition of the Scientific Outlook on Development, and the needs of conservation-minded society and new countryside construction, people more and more pay attention to the research in field concerning farmers, and wherein effective utilization of maize straw has caused extensive interest.
The maize straw part can be divided into: stalk skin, stalk flesh, stalk leaf.Wherein the stalk micromicro is with the raw material as papermaking and dalle; The portion slightly of stalk leaf and stalk can be used as feed; The best use of stalk flesh is through handling as package buffer material.Therefore, skin, flesh, effectively separation and categorised collection of leaf with stalk can realize the most effective utilization of stalk resource, help construction of support resource conservation-minded society and the new countryside construction to increase farmers' income.
At present, the theoretical research of stalk separation and technology are sent out to open all and are being carried out.The theoretical research aspect, Gao Mengxiang etc. have carried out " the impact type cauline leaf separation test research of maize straw ", and (" agricultural mechanical journal " the 34th the 2nd phase of volume: 40-42), Wang Jingfeng etc. have carried out " current separator separates the experimental study of different shape crushed straw aggregate " (" agricultural research " 2005 years the 3rd phases: 196-198).The technological development aspect, patent ZL97216107.4, ZL99225100.1, ZL02237749.2, ZL200820071975.3 all relate to maize straw and separate.
Aspect the stalk separation, patent ZL97216107.4, ZL99225100.1, ZL02237749.2, ZL200820071975.3 have all proposed method and the technology of oneself.The technology that wherein relates to the leaf separation has two kinds: the separation method that ZL97216107.4, ZL02237749.2, ZL99225100.1 propose is manually by root pole pair hole feeding by the operator, rely on the relative stalk motion of parts of the similar steel brush of machine intimate to realize that leaf separates, carry out separating of bar and flesh thereupon, the characteristics of these class methods are that labour intensity is big, inefficiency, separation costs height, the stalk flesh after separating, leaf, mixed collection slightly, can't make the stalk flesh obtain more effective utilization.ZL200820071975.3 has proposed a kind of compaction type separation method, by roll, kneading action makes the stalk flesh and leaf becomes broken separating.This machine does not separate the stalk flesh separately equally, and rolling working method also has to be tested to the adaptability of high humidity stalk.
The utility model content
But the utility model purpose provides a kind of high efficiency automatic feed, can make maize straw skin, flesh, leaf independent separate come out maize straw skin, flesh, leaf automatic separator.
The technical scheme that the utility model is adopted for achieving the above object is: a kind of maize straw skin, flesh, the leaf automatic separator, comprise frame, motor (1), (12), 13), decelerator (2), distributor box (3), disleaf device (4), this automatic separator also comprises the stalk conveying device, remove flesh feeding-distribution device (10), remove flesh device (11), leaf gatherer (9), core flesh gatherer (15), described stalk conveying device is alignd with the feeding port of disleaf device (4), remove flesh feeding-distribution device (10) be positioned at described disleaf device (4) discharging opening under, the described flesh device (11) that removes is connected in except that flesh feeding-distribution device (10) rear end and goes out the charging aperture of flesh device (11) and aligns with discharging opening except that flesh feeding-distribution device (10), and described leaf gatherer (9) is positioned at described disleaf device (4) end.
Described stalk conveying device is conveyer belt (8).
Described conveyer belt (8) is provided with power transmission shaft (7).
Described removing in the flesh feeding-distribution device (10) is provided with feed shaft (18).
Described removing in the flesh device (15) is provided with fly cutter axle (14).
Described removing in the flesh device (15) also is provided with to roller bearing (16), to roller bearing (17).
Described motor (13) is connected with fly cutter axle (14) by belt pulley.
Described core flesh gatherer (15) by sprocket wheel with described to roller bearing (16), roller bearing (17) is connected.
Described motor (1) has three outputs after decelerator (2) slows down, wherein two outputs are connected with disleaf device (4); The 3rd output (5) is connected with power transmission shaft (7) through jackshaft (6).
After adopting technique scheme, the utility model compared with prior art has following beneficial effect.
1. separately carry out with the disleaf of stalk with except that flesh work, remove flesh after the promptly first disleaf; The single continuous letter sorting charging of stalk that the disleaf device can be delivered to batch automatically, and carry out bar, leaf separation, polished rod and leaf after will separating are automatically simultaneously exported respectively.
2. adopt a plurality of flesh stations that remove, can improve except that the flesh operating efficiency.
3. be equipped with the sub-material feed bin before removing the flesh device, can make respectively and work simultaneously except that the flesh station.
4. in removing the flesh device, stalk is rived, is flattened the back and adopts fly cutter axle mode to remove flesh, and the fly cutter back is equipped with the stalk flesh and collects and conveying device, can separate the stalk flesh separately.
Stalk slightly portion in removing the flesh process, coming off, portion slightly and leaf after collecting can be packed jointly.
6. disleaf efficient with remove flesh efficient coupling, can guarantee that a plurality of flesh stations that remove work all the time simultaneously.
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail.
Description of drawings
Fig. 1 is the front view of a kind of maize straw skin of the utility model, flesh, leaf automatic separator;
Fig. 2 is the vertical view of a kind of maize straw skin of the utility model the utility model, flesh, leaf automatic separator;
Fig. 3 is the cross-sectional view that a kind of maize straw skin of the utility model the utility model, flesh, leaf automatic separator remove the flesh feeding-distribution device.
Among the figure: 1, motor; 2, decelerator; 3, distributor box; 4, disleaf device; 5, the 3rd output; 6, jackshaft; 7, power transmission shaft; 8, conveyer belt; 9, leaf gatherer; 10, remove the flesh feeding-distribution device; 11, remove the flesh device; 12, motor; 13, motor; 14, fly cutter axle; 15, core flesh gatherer; 16, to roller bearing; 17, to roller bearing; 18, feed shaft; 19, station groove.
The specific embodiment
As Fig. 1, shown in 2, a kind of maize straw skin, flesh, the leaf automatic separator, comprise frame, motor (1), motor (12), motor (13), decelerator (2), distributor box (3), the stalk conveying device, disleaf device (4), remove flesh feeding-distribution device (10), remove flesh device (11), leaf gatherer (9), core flesh gatherer (15), the stalk conveying device is alignd with the feeding port of disleaf device (4), remove flesh feeding-distribution device (10) be positioned at disleaf device (4) discharging opening under, going out flesh device (11) is connected in except that flesh feeding-distribution device (10) rear end and removes the charging aperture of flesh device (11) and align with discharging opening except that flesh feeding-distribution device (10), leaf gatherer (9) is positioned at the end of disleaf device (4), this disleaf device (4) has the automatic charging function, this stalk conveying device is preferably conveyer belt (8), be provided with power transmission shaft (7) in the conveyer belt (8), remove in the flesh feeding-distribution device (10) and be provided with feed shaft (18), go out and be provided with fly cutter axle (14) in the flesh device (11), to roller bearing (16), (17), motor (13) is connected by belt pulley with fly cutter axle (14), core flesh gatherer (15) with to roller bearing (16), (17) connect by sprocket wheel, wherein, the stalk conveying device, disleaf device (4), remove flesh feeding-distribution device (10), remove the independent respectively installation of flesh device (11), remove the feed bin of flesh feeding-distribution device (10) for having the sub-material function, be provided with six station grooves in this feed bin, the stalk after the disleaf is automatically assigned in six station grooves after entering this feed bin; Wherein the drive path of disleaf device (4) part is: power is produced by motor (1), pass to distributor box (3) through decelerator (2), distributor box (3) is provided with three outputs, wherein two outputs pass to disleaf device (4), and the 3rd output 5 passes to the power transmission shaft (7) of stalk conveying device through jackshaft (6); Go out flesh device (11) and driven by two motors (12), (13), wherein motor (13) is specifically designed to and drives fly cutter axle (14); Motor (12) is used for driving other each power transmission shaft that removes flesh device (11) and reaches the feed shaft of removing in the flesh feeding-distribution device (10) (18).
The concrete course of work of this stalk automatic separator is as follows: be positioned on the conveyer belt (8) after bundled stalk is opened, the charging aperture of disleaf device (4) delivered to stalk by conveyer belt (8), disleaf device (4) sorts charging by root automatically to stalk, the limit is removed limb and is driven the stalk motion forward, and disleaf finishes when stalk moves to discharging opening; Polished rod after the disleaf separates output automatically with leaf, leaf enters leaf gatherer (9), polished rod enters except that flesh feeding-distribution device (10), removing flesh feeding-distribution device (10) is the feed bin with sub-material function, stalk after the disleaf enters this feed bin and is automatically assigned in six station grooves (19) on the feed bin (as shown in Figure 3), stalk is distributed to automatically by the effect that removes the feed shaft (18) in the flesh feeding-distribution device (10) and is respectively gone out flesh station mouth except that flesh device (11), the power of feed shaft (18) is obtained through chain gear transmission by the power transmission shaft that removes in the flesh device (11), after removing flesh device (11) and receiving stalk, through feeding, rive, flatten, divide cutter shaft to go out operation such as flesh and finish out flesh, go out bar skin behind the flesh through to roller bearing (16), roller bearing (17) is exported, the bar flesh is collected by core flesh gatherer (15), be sent to delivery outlet, the bar that comes off enters out the collecting bin and the leaf of flesh device (11) bottom slightly and packs jointly.
Through said process, maize straw skin, flesh, leaf are separated and categorised collection automatically, efficiently, independently.

Claims (9)

1.一种玉米秸秆皮、瓤、叶自动分离机,包括机架、电机(1)、(12)、13),减速器(2)、分配箱(3)、除叶装置(4),其特征在于:该自动分离机还包括秸秆输送装置、除瓤分料装置(10)、除瓤装置(11)、叶子收集器(9)、芯瓤收集器(15),所述秸秆输送装置与除叶装置(4)的上料口对齐,除瓤分料装置(10)位于所述除叶装置(4)出料口的正下方,所述除瓤装置(11)连接于除瓤分料装置(10)后端且出瓤装置(11)的进料口与除瓤分料装置(10)的出料口对齐,所述叶子收集器(9)位于所述除叶装置(4)末端。1. An automatic separator for corn stalks, husks, and leaves, comprising a frame, motors (1), (12), and 13), a speed reducer (2), a distribution box (3), and a leaf removal device (4), It is characterized in that: the automatic separator also includes a straw conveying device, a pulp removing device (10), a pulp removing device (11), a leaf collector (9), a core collector (15), and the straw conveying device Aligned with the feeding port of the leaf removing device (4), the pulp removing device (10) is located directly below the outlet of the leaf removing device (4), and the pulp removing device (11) is connected to the pulp removing device (11). The rear end of the material device (10) and the feed port of the pulp discharge device (11) are aligned with the discharge port of the pulp removal and distribution device (10), and the leaf collector (9) is located at the leaf removal device (4) end. 2.根据权利要求1所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述秸秆输送装置为传送带(8)。2. An automatic corn straw husk, pulp and leaf separator according to claim 1, characterized in that: the straw conveying device is a conveyor belt (8). 3.根据权利要求2所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述传送带(8)上设有传动轴(7)。3. The automatic corn stalk husk, pulp and leaf separator according to claim 2, characterized in that: the transmission belt (8) is provided with a transmission shaft (7). 4.根据权利要求1所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述除瓤分料装置(10)中设有进料轴(18)。4. The automatic corn stalk, pulp and leaf separator according to claim 1, characterized in that: the pulp removing and distributing device (10) is provided with a feed shaft (18). 5.根据权利要求1所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述除瓤装置(15)中设有飞刀轴(14)。5. The automatic corn stalk, pulp and leaf separator according to claim 1, characterized in that: the pulp removal device (15) is provided with a flying knife shaft (14). 6.根据权利要求1所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述除瓤装置(15)中还设有对滚轴(16)、对滚轴(17)。6. A kind of automatic separator of corn stalks, husks and leaves according to claim 1, characterized in that: said dehulling device (15) is also provided with a pair of rollers (16), a pair of rollers (17 ). 7.根据权利要求1或4所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述电机(13)通过皮带轮与飞刀轴(14)连接。7. The automatic corn stalk, pulp and leaf separator according to claim 1 or 4, characterized in that the motor (13) is connected to the flying knife shaft (14) through a pulley. 8.根据权利要求1或5所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述芯瓤收集器(15)通过链轮与所述对滚轴(16)、对滚轴(17)连接。8. An automatic corn stalk, husk, and leaf separator according to claim 1 or 5, characterized in that: the core collector (15) connects with the pair of rollers (16), Connect to roller (17). 9.根据权利要求1或3所述的一种玉米秸秆皮、瓤、叶自动分离机,其特征在于:所述电机(1)经减速器(2)减速后有三个输出端,其中两个输出端与除叶装置(4)连接;第三个输出端(5)经中间轴(6)与传动轴(7)连接。9. An automatic corn stalk, pulp, and leaf separator according to claim 1 or 3, characterized in that: the motor (1) has three output ends after being decelerated by the reducer (2), two of which are The output end is connected with the leaf removing device (4); the third output end (5) is connected with the transmission shaft (7) through the intermediate shaft (6).
CN2009202881338U 2009-12-15 2009-12-15 Corn stalk husk, pulp and leaf automatic separator Expired - Fee Related CN201579854U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103262714A (en) * 2013-06-03 2013-08-28 河南农业大学 Separating unit of skin, pulp and leaves of maize straw
CN104786312A (en) * 2015-03-31 2015-07-22 广德县利民农田水利专业合作社 Corn stalk skin and core separating mechanism
CN113070215A (en) * 2021-03-24 2021-07-06 李宏生 Corn stalk treatment facility
CN113858356A (en) * 2021-08-18 2021-12-31 周翠芳 Raw material manufacturing equipment for sleep control appliance
CN115446936A (en) * 2022-08-29 2022-12-09 吉林省农业科学院 Maize straw skin-stalk separation equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103262714A (en) * 2013-06-03 2013-08-28 河南农业大学 Separating unit of skin, pulp and leaves of maize straw
CN103262714B (en) * 2013-06-03 2015-07-08 河南农业大学 Separating unit of skin, pulp and leaves of maize straw
CN104786312A (en) * 2015-03-31 2015-07-22 广德县利民农田水利专业合作社 Corn stalk skin and core separating mechanism
CN113070215A (en) * 2021-03-24 2021-07-06 李宏生 Corn stalk treatment facility
CN113858356A (en) * 2021-08-18 2021-12-31 周翠芳 Raw material manufacturing equipment for sleep control appliance
CN113858356B (en) * 2021-08-18 2022-07-22 绍兴蓝湾科技有限公司 Raw material manufacturing equipment for sleep control appliance
CN115446936A (en) * 2022-08-29 2022-12-09 吉林省农业科学院 Maize straw skin-stalk separation equipment
CN115446936B (en) * 2022-08-29 2023-03-28 吉林省农业科学院 Maize straw skin-stalk separation equipment

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C17 Cessation of patent right
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Granted publication date: 20100915

Termination date: 20101215