CN201567494U - Cotton side cut cutter of pearl - Google Patents
Cotton side cut cutter of pearl Download PDFInfo
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- CN201567494U CN201567494U CN2009202616559U CN200920261655U CN201567494U CN 201567494 U CN201567494 U CN 201567494U CN 2009202616559 U CN2009202616559 U CN 2009202616559U CN 200920261655 U CN200920261655 U CN 200920261655U CN 201567494 U CN201567494 U CN 201567494U
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 78
- 238000009966 trimming Methods 0.000 claims abstract description 50
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000006835 compression Effects 0.000 abstract description 6
- 238000007906 compression Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 4
- 239000005022 packaging material Substances 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及包装材料制造机械领域,更具体地说,是涉及一种珍珠棉切边切断机。The utility model relates to the field of packaging material manufacturing machinery, in particular to a pearl cotton trimming and cutting machine.
背景技术Background technique
现有的珍珠棉生产企业,在珍珠棉板的生产过程中,基本都是人工测量或监控达到一定的长度后,手工将其切断,这不但难于保证切断精度和切口质量,而且俩人往返操作,劳动强度极大。当今虽然也有珍珠棉切断机问世,但其在珍珠棉板达到切断尺寸时,要用气缸压紧后才能切断,由于气缸中的压缩空气有一定的弹性,使得压紧速度缓慢,不能配合珍珠棉复合机的生产速度,生产效率低;纵向(切边)切刀固定不力、容易翘起,无法可靠纵向切断;横向(切断)切刀采用无杆气缸驱动,容易损坏,维护成本高。Existing pearl cotton production enterprises, in the production process of pearl cotton boards, are basically manually measured or monitored to reach a certain length, and then manually cut it, which is not only difficult to ensure cutting accuracy and incision quality, but also two people operate back and forth. , The labor intensity is extremely high. Although there are also pearl cotton cutting machines available today, when the pearl cotton board reaches the cutting size, it must be compressed with a cylinder before cutting. Because the compressed air in the cylinder has certain elasticity, the compression speed is slow and cannot be matched with pearl cotton. The production speed of the compound machine is low, and the production efficiency is low; the longitudinal (cutting edge) cutter is not fixed well, and it is easy to tilt, so it cannot be cut longitudinally reliably; the horizontal (cutting) cutter is driven by a rodless cylinder, which is easy to damage and has high maintenance costs.
实用新型内容Utility model content
本实用新型珍珠棉切边切断机由机架、电动机、滚筒组成,其特征是它在机架下部的机架底座上设有由电动机、电磁离合器及装在其输出端的双层链轮组、第一主动下辊筒轴端的牵引链轮、第二主动下辊筒轴端的传动链轮及第二主动下辊筒轴端的传动链轮里边的同步链轮和第三主动下辊筒轴端的与同步链轮齿数完全一样的链轮组成的牵引动力装置;当电动机运转时,通过牵引皮带轮组把扭矩传给电磁离合器的输入端,当电磁离合器吸合工作时,带动双层链轮组转动,双层链轮的一层带动第一主动下辊筒轴端的牵引链轮,另一层链轮带动第二主动下辊筒轴端的传动链轮,第二主动下辊筒轴端的同步链轮带动第三主动下辊筒轴端的链轮组给机器以牵引动力。The utility model pearl cotton trimming and cutting machine is composed of a frame, a motor and a roller, and is characterized in that it is provided with a motor, an electromagnetic clutch and a double-layer sprocket group mounted on its output end on the frame base at the lower part of the frame. The traction sprocket at the shaft end of the first driving lower roller, the drive sprocket at the shaft end of the second driving lower roller, the synchronous sprocket inside the driving sprocket at the shaft end of the second driving lower roller, and the drive sprocket at the shaft end of the third driving lower roller The traction power device is composed of sprockets with the same number of teeth of the synchronous sprocket; when the motor is running, the torque is transmitted to the input end of the electromagnetic clutch through the traction pulley set, and when the electromagnetic clutch is engaged, it drives the double-layer sprocket set to rotate. One layer of the double-layer sprocket drives the traction sprocket at the shaft end of the first driving lower roller, the other sprocket drives the transmission sprocket at the shaft end of the second driving lower roller, and the synchronous sprocket at the shaft end of the second driving lower roller drives The sprocket set at the shaft end of the third driving lower roller gives traction power to the machine.
在机架的上部设有由第一主动下辊筒、第一从动上辊筒、切边刀卡槽、切边刀架、切边刀和第一从动上辊筒调控手轮机构组成的切边压紧牵引装置;所述第一从动上辊筒调控手轮机构由第一从动上辊筒调控手轮、伞齿轮组、滚筒组支撑架、上辊筒支撑滑块、螺杆组成;所述第一主动下辊筒,位置不变,其上设有通过操作第一从动上辊筒调控手轮机构来达到上下移动满足间隙要求的第一从动上辊筒;还装设有可按产品尺寸调整切断宽度的切边刀和限宽挡板;切边刀的前端设有在切边工作时把切边刀卡紧不会台刀翘起的切边刀卡槽。在珍珠棉板生产开机前将两把切边刀和限宽挡板调到要求的宽度,并把切边刀端部卡入切边刀卡槽,开工生产时,将板片导引上第一主动下辊筒,操作第一从动上辊筒调控手轮,通过伞齿轮组的传动使螺杆转动,将上辊筒支撑滑块向下推移,使第一从动上辊筒向下运动,将珍珠棉板片压紧,由于牵引链轮的转动而带动第一主动下辊筒转动,也使压紧的第一从动上辊筒相应的转动,将珍珠棉板片牵引向前并完成切边。The upper part of the frame is composed of the first driving lower roller, the first driven upper roller, the edge trimming knife slot, the edge trimming knife holder, the edge trimming knife and the first driven upper roller regulating handwheel mechanism The trimming and pressing traction device; the first driven upper roller regulation handwheel mechanism consists of the first driven upper roller regulation handwheel, bevel gear set, roller group support frame, upper roller support slider, screw rod Composition; the position of the first active lower roller remains unchanged, and there is a first driven upper roller that moves up and down to meet the gap requirements by operating the first driven upper roller to regulate the handwheel mechanism; it is also installed There is a trimming knife and a width-limiting baffle that can adjust the cutting width according to the size of the product; the front end of the trimming knife is equipped with a slot for the trimming knife to clamp the trimming knife so that the table knife does not tilt up during the trimming work. Adjust the two trimming knives and the width-limiting baffle to the required width before starting the production of the pearl cotton board, and snap the end of the trimming knife into the slot of the trimming knife. When starting production, guide the plate to the first 1. Drive the lower roller, operate the first driven upper roller to adjust the handwheel, and rotate the screw through the transmission of the bevel gear set, and push the upper roller support slider downward, so that the first driven upper roller moves downward , the pearl cotton sheet is pressed tightly, and the first driving lower roller is driven to rotate due to the rotation of the traction sprocket, and the pressed first driven upper roller is also rotated correspondingly, so that the pearl cotton sheet is pulled forward and Finish trimming.
在机架的上部设有由第二从动上辊筒、第二主动下辊筒及第三从动上辊筒、第三主动下辊筒及从动上辊筒调控手轮机构组成的切断压紧牵引装置;所述切断压紧牵引装置设有位置不变的第二主动下辊筒和第三主动下辊筒,它们上部设有通过操作从动上辊筒调控手轮,使伞齿轮组和螺杆转动,带动上辊筒支撑滑块上下移动来实现同步上下运动的第二从动上辊筒和第三从动上辊筒。On the upper part of the frame, there is a cut-off mechanism composed of the second driven upper roller, the second driven lower roller, the third driven upper roller, the third driven lower roller and the driven upper roller regulating handwheel mechanism. Compression traction device; the cutting and compression traction device is provided with a second active lower roller and a third active lower roller with constant positions, and their upper parts are provided with a control hand wheel by operating the driven upper roller to make the bevel gear The group and the screw rotate to drive the upper roller support slider to move up and down to realize the second driven upper roller and the third driven upper roller that move up and down synchronously.
经过第一从动上辊筒和第一主动下辊筒牵引并切边的珍珠棉板片运行到第二从动上辊筒和第二主动下辊筒之间以及第三从动上辊筒和第三主动下辊筒之间时,由于第二主动下辊筒和第三主动下辊筒都在转动,操作从动上辊筒调控手轮,使第二从动上辊筒和第三从动上辊筒同时向下运动将已切边的珍珠棉板片压紧,继续牵引运行。After being pulled by the first driven upper roller and the first driven lower roller and trimmed, the pearl cotton sheet runs between the second driven upper roller and the second driven lower roller and the third driven upper roller When it is between the third driving lower roller and the second driving lower roller and the third driving lower roller are rotating, the driven upper roller is operated to control the handwheel so that the second driven upper roller and the third The driven upper roller moves downward at the same time to press the edge-trimmed pearl cotton sheet, and continues the traction operation.
在机架下部的机架底座上,设有刹车齿轮电机,其上的切断牵引链轮与切断回程链轮、切断张紧链轮、导轨、滑块、切断刀座及切断刀组成的刹车电机及切断装置;切断刀装在切断刀座上,切断刀座与滑块相连,滑块通过直线轴承与导轨相连,将切断牵引链轮与切断回程链轮、切断张紧链轮联为一体的切断牵引链条的两端与滑块的两端连接形成刹车电机及切断装置体系。当珍珠棉板片达到要求的尺寸后,自动启动刹车齿轮电机,快速拖动切断刀运动将珍珠棉板片切断。切断刀为双面刀刃,当下一块珍珠棉板片达到要求的尺寸后,自动启动刹车齿轮电机反转,快速拖动切断刀作回程运动将珍珠棉板片切断。On the frame base at the lower part of the frame, there is a brake gear motor, on which the brake motor is composed of the cutting traction sprocket, the cutting return sprocket, the cutting tension sprocket, the guide rail, the slider, the cutting knife seat and the cutting knife. And the cutting device; the cutting knife is installed on the cutting knife seat, the cutting knife seat is connected with the slider, the slider is connected with the guide rail through the linear bearing, and the cutting traction sprocket is connected with the cutting return sprocket and the cutting tension sprocket. The two ends of the cutting traction chain are connected with the two ends of the slider to form a brake motor and cutting device system. When the pearl cotton sheet reaches the required size, the brake gear motor is automatically started, and the cutting knife is quickly dragged to cut the pearl cotton sheet. The cutting knife is a double-sided blade. After the next pearl cotton sheet reaches the required size, the brake gear motor is automatically activated to reverse, and the cutting knife is quickly dragged to make a return movement to cut off the pearl cotton sheet.
机架上还设有电气控制装置。The frame is also provided with an electrical control device.
所述牵引动力装置设有把电动机的输出动力传给电磁离合器输入端的牵引皮带轮组;通过电磁离合器输出端的双层链轮组的一层带动第一主动下辊筒轴端的牵引链轮,另一层链轮带动第二主动下辊筒轴端的传动链轮,第二主动下辊筒轴端的同步链轮带动第三主动下辊筒轴端的链轮构成了珍珠棉切边切断机具有同样旋转方向、相同旋转速度、使机器协调一致同步牵引的第一主动下辊筒、第二主动下辊筒和第三主动下辊筒。The traction power device is provided with the traction pulley set that transmits the output power of the motor to the input end of the electromagnetic clutch; one layer of the double-layer sprocket set at the output end of the electromagnetic clutch drives the traction sprocket at the shaft end of the first driving lower roller, and the other The layer sprocket drives the transmission sprocket at the shaft end of the second driving lower roller, and the synchronous sprocket at the shaft end of the second driving lower roller drives the sprocket at the shaft end of the third driving lower roller to form a pearl cotton trimming and cutting machine with the same rotation direction. , The same rotation speed, the first active lower roller, the second active lower roller and the third active lower roller that make the machine coordinated and synchronously pulled.
所述切边压紧牵引装置的第一从动上辊筒调控手轮机构由第一从动上辊筒调控手轮、伞齿轮组、辊筒组支撑架、上辊筒支撑滑块、螺杆组成;所述第一主动下辊筒,位置不变,其上设有通过操作第一从动上辊筒调控手轮机构来达到上下移动满足间隙要求的第一从动上辊筒;还装设有可按产品尺寸调整切断宽度的切边刀和限宽挡板;切边刀的前端设有在切边工作时把切边刀卡紧不会台刀翘起的切边刀卡槽。The first driven upper roller regulating handwheel mechanism of the described edge trimming and pressing traction device is composed of the first driven upper roller regulating handwheel, bevel gear set, roller group supporting frame, upper roller supporting slide block, screw rod Composition; the position of the first active lower roller remains unchanged, and there is a first driven upper roller that moves up and down to meet the gap requirements by operating the first driven upper roller to regulate the handwheel mechanism; it is also installed There is a trimming knife and a width-limiting baffle that can adjust the cutting width according to the size of the product; the front end of the trimming knife is equipped with a slot for the trimming knife to clamp the trimming knife so that the table knife does not tilt up during the trimming work.
所述切断压紧牵引装置设有位置不变的第二主动下辊筒和第三主动下辊筒,它们上部设有通过操作从动上辊筒调控手轮,使伞齿轮组和螺杆转动,带动上辊筒支撑滑块上下移动来实现同步上下运动的第二从动上辊筒和第三从动上辊筒。The cutting and pressing traction device is provided with a second active lower roller and a third active lower roller with constant positions, and their upper part is provided with a control hand wheel by operating the driven upper roller to make the bevel gear set and the screw rotate, Drive the upper roller support slider to move up and down to realize the second driven upper roller and the third driven upper roller that move up and down synchronously.
所述刹车电机及切断装置中快速运动的切断刀(26)装设在第二主动下辊筒(6)、第二从动上辊筒(9)和第三主动下辊筒(7)、第三从动上辊筒(10)之间,切断刀(26)安装在切断刀座(25)上,切断刀座(25)与滑块(24)相连,滑块(24)通过直线轴承与导轨(23)相连,将切断牵引链轮(20)与切断回程链轮(21)、切断张紧链轮(22)联为一体的切断牵引链条(201)的两端与滑块(24)的两端连接形成刹车电机及切断装置。The fast-moving cutting knife (26) in the brake motor and cutting device is installed on the second driving lower roller (6), the second driven upper roller (9) and the third driving lower roller (7), Between the third driven upper roller (10), the cutting knife (26) is installed on the cutting knife seat (25), and the cutting knife seat (25) is connected with the slide block (24), and the slide block (24) passes through the linear bearing Link to each other with guide rail (23), cut off the two ends of traction chain (201) that cut off traction sprocket (20) and cut off return sprocket (21), cut off tension sprocket (22) and slide block (24) ) are connected at both ends to form a brake motor and a cutting device.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型是通过第一主动下辊筒、第二主动下辊筒、第三主动下辊筒三个主动牵引滚筒,使牵引平稳,同时匹配第一从动上辊筒、第二从动上辊筒、第三从动上辊筒将珍珠棉板片压紧,辊筒的强度和刚度都足够,不存在轻易损坏、维修的问题;随时都可以按要求切边、切断,不存在压紧速度缓慢的问题;切边刀头固定在切边刀卡槽中,不会出现台刀、让刀的情况。The utility model uses three active traction rollers: the first active lower roller, the second active lower roller and the third active lower roller, so that the traction is stable, and at the same time, the first driven upper roller and the second driven upper roller are matched. The roller and the third driven upper roller press the pearl cotton sheet tightly. The strength and rigidity of the roller are sufficient, and there is no problem of easy damage and maintenance; the edge can be trimmed and cut at any time according to the requirements, and there is no compression The problem of slow speed; the edge trimming cutter head is fixed in the edge trimming knife slot, and there will be no situation where the table knife or the knife is out of the way.
附图说明Description of drawings
图1是珍珠棉切边切断机立体外形结构示意图Figure 1 is a schematic diagram of the three-dimensional shape of the pearl cotton trimming and cutting machine
图2是珍珠棉切边切断机切断装置传动示意图Figure 2 is a schematic diagram of the transmission of the cutting device of the pearl cotton trimming and cutting machine
图3是珍珠棉切边切断机牵引动力装置传动示意图Figure 3 is a schematic diagram of the transmission of the traction power device of the pearl cotton trimming and cutting machine
1、电动机 2、电磁离合器 3、牵引皮带轮组 4、双层链轮组1. Electric motor 2. Electromagnetic clutch 3. Traction pulley set 4. Double-layer sprocket set
41、牵引链轮 42、传动链轮 421、同步链轮 422、链轮41. Traction sprocket 42. Drive sprocket 421. Synchronous sprocket 422. Sprocket
5、第一主动下辊筒 6、第二主动下辊筒 7、第三主动下辊筒5. The first active lower roller 6. The second active
8、第一从动上辊筒 9、第二从动上辊筒 10、第三从动上辊筒8. The first driven
11、滚筒组支撑架 12、上滚筒支撑滑块 13、螺杆11. Roller
14、伞齿轮组 15、第一从动上辊筒调控手轮机构14. Bevel gear set 15. The first driven upper roller regulating hand wheel mechanism
151、从动上辊筒调控手轮 16、切边刀 17、切边刀架151. Adjustment hand wheel of driven
18、切边刀卡槽 19、刹车齿轮电机 20、切断牵引链轮18. Cutting edge knife slot 19.
201、切断牵引链条 21、切断回程链轮 22、切断张紧链轮201. Cut off the
23、导轨 24、滑块 25、切断刀座 26、切断刀23.
27、现款挡板 28、机架底座 30、机架 31、电气控制系统27.
具体实施方式Detailed ways
参见图1、图2、图3,珍珠棉切边切断机由机架、电动机、辊筒组成,其特征是它在机架30下部的机架底座28上设有由电动机1、电磁离合器2及装在其输出端的双层链轮组4、第一主动下辊筒5轴端的牵引链轮41、第二主动下辊筒6轴端的传动链轮42及第二主动下辊筒6轴端的传动链轮42里边的同步链轮421和第三主动下辊筒7轴端的与同步链轮421齿数完全一样的链轮422组成的牵引动力装置;在机架30的上部设有由第一主动下辊筒5、第一从动上辊筒8、切边刀卡槽18、切边刀架17、切边刀16和第一从动上辊筒调控手轮机构组成的切边压紧牵引装置;在机架30的上部设有由第二从动上辊筒9、第二主动下辊筒6及第三从动上辊筒10、第三主动下辊筒7及从动上辊筒调控手轮机构组成的切断压紧牵引装置;在机架30下部的机架底座28上,设有刹车齿轮电机19,其上的切断牵引链轮20与切断回程链轮21、切断张紧链轮22、导轨23、滑块24、切断刀座25及切断26组成的刹车电机及切断装置;机架30上还设有电气控制装置31。Referring to Fig. 1, Fig. 2 and Fig. 3, the EPE edge trimming and cutting machine is composed of a frame, a motor, and a roller, and is characterized in that it is provided with a motor 1, an electromagnetic clutch 2 on the frame base 28 at the bottom of the frame 30 And the double-layer sprocket group 4 installed at its output end, the traction sprocket 41 of the 5th shaft end of the first driving lower roller, the transmission sprocket 42 of the 6th shaft end of the second driving lower roller and the 6th shaft end of the second driving lower roller The synchronous sprocket 421 in the transmission sprocket 42 inside and the traction power device composed of the sprocket 422 with the same number of teeth of the synchronous sprocket 421 at the third driving lower roller 7 axle ends; The trimming and pressing traction composed of the lower roller 5, the first driven upper roller 8, the trimming knife slot 18, the trimming knife holder 17, the trimming knife 16 and the first driven upper roller regulating hand wheel mechanism device; the upper part of the frame 30 is provided with the second driven upper roller 9, the second driven lower roller 6 and the third driven upper roller 10, the third driven lower roller 7 and the driven upper roller Regulate the cutting and pressing traction device formed by the hand wheel mechanism; on the frame base 28 at the bottom of the frame 30, there is a brake gear motor 19, on which the cutting traction sprocket 20 and the cutting return sprocket 21, cutting the tension chain Wheel 22, guide rail 23, slide block 24, cut off tool holder 25 and cut off brake motor and cutting device that 26 forms; Frame 30 is also provided with electric control device 31.
所述牵引动力装置设有把电动机1的输出动力传给电磁离合器2输入端的牵引皮带轮组3;通过电磁离合器2输出端的双层链轮组4的一层带动第一主动下辊筒5轴端的牵引链轮41,另一层链轮带动第二主动下辊筒6轴端的传动链轮42,第二主动下辊筒6轴端的同步链轮421带动第三主动下辊筒7轴端的链轮422构成了珍珠棉切边切断机具有同样旋转方向、相同旋转速度、使机器协调一致同步牵引的第一主动下辊筒5、第二主动下辊筒6和第三主动下辊筒7。The traction power device is provided with the traction pulley group 3 which transmits the output power of the
所述切边压紧牵引装置的第一从动上辊筒调控手轮机构由第一从动上辊筒调控手轮15、伞齿轮组14、辊筒组支撑架11、上辊筒支撑滑块12、螺杆13组成;所述第一主动下辊筒5,位置不变,其上设有通过操作第一从动上辊筒调控手轮机构来达到上下移动满足间隙要求的第一从动上辊筒8;还装设有可按产品尺寸调整切断宽度的切边刀16和限宽挡板27;切边刀16的前端设有在切边工作时把切边刀16卡紧不会台刀翘起的切边刀卡槽18。The first driven upper roller regulating handwheel mechanism of the described trimming and pressing traction device is composed of the first driven upper
所述切断压紧牵引装置设有位置不变的第二主动下辊筒6和第三主动下辊筒7,它们上部设有通过操作从动上辊筒调控手轮151,使伞齿轮组14和螺杆13转动,带动上辊筒支撑滑块12上下移动来实现同步上下运动的第二从动上辊筒9和第三从动上辊筒10。The cutting and pressing traction device is provided with a second active lower roller 6 and a third active
所述刹车电机及切断装置中快速运动的切断刀26装设在第二主动下辊筒6、第二从动上辊筒9和第三主动下辊筒7、第三从动上辊筒10之间,切断刀26安装在切断刀座25上,切断刀座25与滑块24相连,滑块24通过直线轴承与导轨23相连,将切断牵引链轮20与切断回程链轮21、切断张紧链轮22联为一体的切断牵引链条201的两端与滑块24的两端连接形成刹车电机及切断装置。The fast-moving
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CN102041638A (en) * | 2011-01-13 | 2011-05-04 | 黄显飚 | Cellucotton depiler |
CN102615669A (en) * | 2012-04-01 | 2012-08-01 | 江苏天明机械集团有限公司 | Trimming and cut-off mechanism for polyurethane insulation board cement-base coiled material continuous production line |
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CN104264436A (en) * | 2014-10-15 | 2015-01-07 | 浙江辰鸿纺织品科技有限公司 | Edge cutting device suitable for window cloth |
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CN106671440A (en) * | 2016-08-29 | 2017-05-17 | 福建正德光电科技有限公司 | High-transmittance silk-screen-printing-free optical thin slice extrusion calendaring device and process |
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CN108978164A (en) * | 2018-09-28 | 2018-12-11 | 广东全过程工程咨询有限公司 | A kind of processing of clothes with can homogeneous shear rag cutter |
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CN110735314B (en) * | 2019-11-25 | 2024-04-26 | 广东和胜工业铝材股份有限公司 | Automatic pearl cotton cutting device |
CN113882138A (en) * | 2021-09-29 | 2022-01-04 | 四川裕丰新材料有限公司 | Automatic deviation rectifying edge trimmer for copper-clad plate production |
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