CN201534484U - Double-clutch motor floated coaxial parallel hybrid power system - Google Patents
Double-clutch motor floated coaxial parallel hybrid power system Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种混合动力系统,具体属于一种双离合器电机悬浮式同轴并联混合动力系统。The utility model relates to a hybrid power system, in particular to a dual-clutch motor suspension coaxial parallel hybrid power system.
背景技术Background technique
汽车混合动力系统的结构形式有串联式、并联式和混联式,其中串联式混合动力系统由于需要多次能量转化而无法将能耗降到更低;混联式混合动力系统虽然具有极大的性能优势,但成本较高,系统结构和控制较为复杂;相比之下,并联式混合动力系统,一般成本低,故性价比优势明显。因此,目前产业化发展的混合动力汽车大都采用了并联式系统方案。然而,现有的并联式混合动力系统,如最具代表性的日本本田汽车公司的IMA混合动力系统,将电机转子直接连接在发动机曲轴法兰上,不仅需要对发动机曲轴支承和结构等进行改善,而且由于曲轴振动等原因,电机定子和转子之间的间隙不能太小,导致电机效率提高受到限制。其它非同轴结构形式的并联混合动力系统,一般动力合成机构结构复杂,体积过大,制造成本高。The structural forms of automotive hybrid power systems include series, parallel and hybrid systems. The series hybrid power system cannot reduce energy consumption to a lower level due to the need for multiple energy conversions; although the hybrid power system has a huge However, the cost is high, and the system structure and control are more complicated; in contrast, the parallel hybrid system generally has low cost, so the cost performance advantage is obvious. Therefore, most of the currently industrialized hybrid electric vehicles adopt parallel system schemes. However, the existing parallel hybrid power system, such as the most representative IMA hybrid power system of Japan's Honda Motor Company, directly connects the motor rotor to the engine crankshaft flange, which not only needs to improve the engine crankshaft support and structure, etc. , and due to crankshaft vibration and other reasons, the gap between the motor stator and rotor cannot be too small, resulting in a limitation in the improvement of motor efficiency. For other parallel hybrid power systems with non-coaxial structures, the general power synthesizing mechanism is complex in structure, too large in size and high in manufacturing cost.
经对现有技术的文献检索发现,中国专利公开号CN101468597,公开日为2009.07.01,专利名称为并联式汽车油电混合动力系统,该专利自述为:“一种并联式汽车油电混合动力系统,它包括一个发动机、一个电机、一个变速箱”,主要改进是“电机轴的一端通过耦合机构与发动机的轴相联,电机轴的另一端与变速箱的输入轴相联,变速箱的输出轴与车轮的驱动轴相联”,其中“耦合机构由一个单向离合器和一个限力矩离合器并联构成,或者是一个具有分离挡、限力矩耦合挡和全力矩耦合挡的三挡离合器”。上述专利的不足之处是:只有在发动机转速与电机转速接近时,电机输出轴与发动机曲轴才能有效地进行动力传递,这样导致混合动力系统通过电机快速启动发动机的方式以降低油耗与排放的目的难于实现,整车的节油减排很难达到最优化。After searching the literature of the prior art, it is found that the Chinese patent publication number CN101468597, the publication date is 2009.07.01, and the patent name is a parallel automobile gasoline-electric hybrid power system. system, which includes an engine, a motor, and a gearbox", the main improvement is that "one end of the motor shaft is connected to the shaft of the engine through a coupling mechanism, the other end of the motor shaft is connected to the input shaft of the gearbox, and the gearbox's The output shaft is connected with the drive shaft of the wheel", wherein "the coupling mechanism is composed of a one-way clutch and a torque-limiting clutch in parallel, or a three-speed clutch with a separation gear, a torque-limiting coupling gear and a full torque coupling gear". The disadvantage of the above-mentioned patent is that only when the engine speed is close to the motor speed, the motor output shaft and the engine crankshaft can effectively transmit power, which leads to the hybrid system to quickly start the engine through the motor to reduce fuel consumption and emissions It is difficult to realize, and it is difficult to optimize the fuel saving and emission reduction of the whole vehicle.
发明内容Contents of the invention
本实用新型目的是:提供一种双离合器电机悬浮式同轴并联混合动力系统,不但具有很好的与现有车辆的技术继承性以及整车动力性、燃油经济性和低排放性能,而且可以实现纯电动驱动和并联混合驱动,同时实现了低开发成本和低系统成本的有效结合。The purpose of the utility model is to provide a dual-clutch motor suspension coaxial parallel hybrid power system, which not only has good technical inheritance with existing vehicles, but also has vehicle power, fuel economy and low emission performance, and can Realize pure electric drive and parallel hybrid drive, and realize the effective combination of low development cost and low system cost at the same time.
本实用新型的技术方案是:一种双离合器电机悬浮式同轴并联混合动力系统,包括发动机、第一离合器、电机、第二离合器、变速箱、减速差速器、驱动桥、车轮、储能装置、电机控制系统、传动轴,还包括启动马达、飞轮、第一轴承、第一轴承;所述发动机的曲轴输出端与飞轮相连接,再通过第一离合器、传动轴与电机的转子相连接,电机的转子再与第二离合器的输入端相连接,第二离合器的输出端通过变速器与减速差速器相连接,减速差速器通过驱动桥与车轮相连接;储能装置通过高压电路与电机控制装置相连接,电机控制装置通过高压电路与电机相连接,电机的转子由第二轴承、通过传动轴上的第一轴承悬浮支承在壳体上,启动马达通过飞轮与发动机的曲轴输出端相连接。The technical scheme of the utility model is: a dual-clutch motor suspension coaxial parallel hybrid power system, including an engine, a first clutch, a motor, a second clutch, a gearbox, a reduction differential, a drive axle, wheels, and an energy storage device, motor control system, transmission shaft, and also includes a starter motor, a flywheel, a first bearing, and a first bearing; the output end of the crankshaft of the engine is connected to the flywheel, and then connected to the rotor of the motor through the first clutch and the transmission shaft , the rotor of the motor is connected with the input end of the second clutch, the output end of the second clutch is connected with the reduction differential through the transmission, and the reduction differential is connected with the wheels through the driving axle; the energy storage device is connected with the The motor control device is connected with the motor through a high-voltage circuit. The rotor of the motor is supported on the housing by the second bearing and the first bearing on the transmission shaft. The starter motor is connected to the output end of the crankshaft of the engine through the flywheel. connected.
本实用新型进一步的技术方案是:一种双离合器电机悬浮式同轴并联混合动力系统,包括发动机、第一离合器、电机、第二离合器、变速箱、减速差速器、驱动桥、车轮、储能装置、电机控制系统、传动轴,还包括启动马达、飞轮、第一轴承、第一轴承;所述发动机的曲轴输出端与飞轮相连接,再通过第一离合器、传动轴与电机的转子相连接,电机的转子再与第二离合器的输入端相连接,第二离合器的输出端通过变速器与减速差速器相连接,减速差速器通过驱动桥与车轮相连接;储能装置通过高压电路与电机控制装置相连接,电机控制装置通过高压电路与电机相连接,电机的转子由第二轴承、通过传动轴上的第一轴承悬浮支承在壳体上,启动马达通过飞轮与发动机的曲轴输出端相连接;所述电机的转子通过第二轴承、第一轴承直接支承在壳体上;飞轮与电机的转子连接,电机既是第一离合器的输出端,也是第二离合器的输入端;第一离合器的输入端通过传动轴与发动机的曲轴相连接。The further technical solution of the utility model is: a dual-clutch motor suspension coaxial parallel hybrid power system, including an engine, a first clutch, a motor, a second clutch, a gearbox, a reduction differential, a drive axle, wheels, storage energy device, motor control system, transmission shaft, and also includes a starting motor, a flywheel, a first bearing, and a first bearing; the output end of the crankshaft of the engine is connected with the flywheel, and then connected with the rotor of the motor through the first clutch and the transmission shaft connected, the rotor of the motor is connected to the input end of the second clutch, the output end of the second clutch is connected to the reduction differential through the transmission, and the reduction differential is connected to the wheels through the drive axle; the energy storage device passes through the high-voltage circuit Connected with the motor control device, the motor control device is connected with the motor through a high-voltage circuit, the rotor of the motor is supported on the casing by the second bearing and the first bearing on the transmission shaft, and the starter motor outputs to the crankshaft of the engine through the flywheel The rotor of the motor is directly supported on the housing through the second bearing and the first bearing; the flywheel is connected with the rotor of the motor, and the motor is both the output end of the first clutch and the input end of the second clutch; the first The input end of the clutch is connected with the crankshaft of the engine through the transmission shaft.
本实用新型更加详细的技术方案是:一种双离合器电机悬浮式同轴并联混合动力系统,包括发动机、第一离合器、电机、第二离合器、变速箱、减速差速器、驱动桥、车轮、储能装置、电机控制系统、传动轴,还包括启动马达、飞轮、第一轴承、第一轴承;所述发动机的曲轴输出端与飞轮相连接,再通过第一离合器、传动轴与电机的转子相连接,电机的转子再与第二离合器的输入端相连接,第二离合器的输出端通过变速器与减速差速器相连接,减速差速器通过驱动桥与车轮相连接;储能装置通过高压电路与电机控制装置相连接,电机控制装置通过高压电路与电机相连接,电机的转子由第二轴承、通过传动轴上的第一轴承悬浮支承在壳体上,启动马达通过飞轮与发动机的曲轴输出端相连接;所述电机的转子通过第二轴承、第一轴承直接支承在壳体上;飞轮与电机的转子连接,电机既是第一离合器的输出端,也是第二离合器的输入端;第一离合器的输入端通过传动轴与发动机的曲轴相连接;所述系统还包括空调压缩机、空调压缩机电机、空调压缩机电机控制装置、空调压缩机离合器、空调压缩机传动装置;其中,空调压缩机可以通过空调压缩机离合器与空调压缩机电机相连接,空调压缩机还与由所述发动机带动的空调压缩机传动装置相连接,空调压缩机电机控制装置通过高压电路与储能装置相连接;所述第一离合器为自动可控离合器;所述飞轮为一刚性旋转体;所述传动轴为花键轴的结构形式;所述储能装置包括储能装置管理系统,为动力蓄电池、或超级电容、或动力蓄电池与超级电容的复合电源装置;所述电机控制装置为将直流变为交流、或将交流变为直流的电源变换器和电机运行控制器;所述空调压缩机电机为电动发电双功能电机,所述空调压缩机离合器为自动离合器。The more detailed technical solution of the utility model is: a dual-clutch motor suspension coaxial parallel hybrid power system, including an engine, a first clutch, a motor, a second clutch, a gearbox, a reduction differential, a drive axle, wheels, Energy storage device, motor control system, drive shaft, and starter motor, flywheel, first bearing, first bearing; the crankshaft output end of the engine is connected with the flywheel, and then through the first clutch, the drive shaft and the rotor of the motor The rotor of the motor is connected with the input end of the second clutch, the output end of the second clutch is connected with the reduction differential through the transmission, and the reduction differential is connected with the wheels through the drive axle; The circuit is connected with the motor control device, and the motor control device is connected with the motor through a high-voltage circuit. The rotor of the motor is supported on the casing by the second bearing and the first bearing on the drive shaft, and the starter motor is connected to the crankshaft of the engine through the flywheel. The output ends are connected; the rotor of the motor is directly supported on the casing through the second bearing and the first bearing; the flywheel is connected with the rotor of the motor, and the motor is both the output end of the first clutch and the input end of the second clutch; The input end of a clutch is connected with the crankshaft of engine through transmission shaft; Described system also comprises air-conditioning compressor, air-conditioning compressor motor, air-conditioning compressor motor control device, air-conditioning compressor clutch, air-conditioning compressor driving device; Wherein, air-conditioning The compressor can be connected with the air conditioner compressor motor through the air conditioner compressor clutch, the air conditioner compressor is also connected with the air conditioner compressor driving device driven by the engine, and the air conditioner compressor motor control device is connected with the energy storage device through a high voltage circuit The first clutch is an automatic controllable clutch; the flywheel is a rigid rotating body; the transmission shaft is a spline shaft structure; the energy storage device includes an energy storage device management system, which is a power storage battery, or Supercapacitor, or a composite power supply device of a power battery and a supercapacitor; the motor control device is a power converter and a motor operation controller for converting direct current into alternating current or alternating current into direct current; the motor of the air conditioner compressor is an electric A dual-function motor for power generation, and the air-conditioning compressor clutch is an automatic clutch.
本实用新型优点是:The utility model advantage is:
1.本实用新型采用电机转子通过两个轴承悬浮支承在壳体上的结构形式,从而减小了发动机与传动系统的振动对电机转子的影响,使得电机转子与定子间的间隙可以更小,电机效率大幅提高;电机输出端的动力通过变速器传递到减速差速器,然后通过驱动桥传递到车轮,电机转速范围较小,电机运行点效率和系统的整体效率进一步提高。1. The utility model adopts the structural form in which the motor rotor is suspended and supported on the housing through two bearings, thereby reducing the influence of the vibration of the engine and the transmission system on the motor rotor, so that the gap between the motor rotor and the stator can be smaller, The efficiency of the motor is greatly improved; the power at the output end of the motor is transmitted to the reduction differential through the transmission, and then transmitted to the wheels through the drive axle. The speed range of the motor is small, and the efficiency of the motor's operating point and the overall efficiency of the system are further improved.
2.本实用新型的空调压缩机采用混合动力方式进行驱动,可根据车辆与发动机运行工况,选择空调压缩机的驱动模式,克服了现有技术中空调压缩机只能选择纯发动机驱动或纯电动驱动的不足,提高了驱动空调压缩机的能量效率,解决了纯电动驱动、怠速停机等发动机停止情况下的空调驱动;并且能利用空调压缩机电机在储能装置电量不足、驱动系统处于并联驱动模式的情况下按发电模式运行提供电能,避免储能装置亏电,结合发动机运行优化进一步提高了系统效率。2. The air-conditioning compressor of the present utility model is driven by a hybrid power mode, and the driving mode of the air-conditioning compressor can be selected according to the operating conditions of the vehicle and the engine, which overcomes the problem that the air-conditioning compressor in the prior art can only be driven by a pure engine or purely The lack of electric drive improves the energy efficiency of driving the air conditioner compressor, and solves the air conditioner drive under pure electric drive, idle stop and other engine stop conditions; and can use the air conditioner compressor motor when the energy storage device is insufficient and the drive system is in parallel. In the driving mode, it operates in the power generation mode to provide electric energy to avoid power loss of the energy storage device, and further improves the system efficiency in combination with engine operation optimization.
3.本实用新型的电机设置在变速箱前端,降低了对电机的大扭矩要求,并取消了现有车辆的缓速器,不需要额外增加机电耦合装置,大大降低了系统成本和系统开发成本。3. The motor of the utility model is arranged at the front end of the gearbox, which reduces the requirement for high torque of the motor, and cancels the retarder of the existing vehicle, without additional electromechanical coupling devices, which greatly reduces the system cost and system development cost .
4.本实用新型具有可靠性高和维修成本低的特点,如离合器主动侧或其从动侧连接电机转子,可以利用电机的高动态响应特性,实现离合器小滑差或无滑差结合,最大程度地避免了离合器的磨损破坏,降低了维护成本;电机及传动系统与发动机之间,通过离合器连接,利用离合器的减振作用,避免了传动系统、电机转子等对发动机造成扭转、振动等不利影响,进一步提高了系统的可靠性;发动机、电机和变速箱等同轴布置,还避免了同类系统中电机侧置带来的振动问题;利用发动机双模式启动功能,必要时,如电机故障、储能系统故障、高压电路故障或环境温度低、保持车辆动力不间断(如纯电动驱动模式需转换到急加速、爬坡工况时)的情况下,可通过启动马达直接启动发动机,增强了系统的容错能力,并可避免对储能装置的低温滥用;利用发电混合驱动和智能充电功能,保持储能装置浅充浅放,可显著提高储能装置的可靠性和寿命,降低使用维护成本。4. The utility model has the characteristics of high reliability and low maintenance cost. If the driving side of the clutch or its driven side is connected to the motor rotor, the high dynamic response characteristics of the motor can be used to realize the combination of small slip or no slip of the clutch, and the maximum The wear and tear of the clutch is avoided to the greatest extent, and the maintenance cost is reduced; the motor, the transmission system and the engine are connected through the clutch, and the damping effect of the clutch is used to avoid the disadvantages of the transmission system and the motor rotor to the engine, such as torsion and vibration. impact, which further improves the reliability of the system; the coaxial arrangement of the engine, motor and gearbox also avoids the vibration problem caused by the side-mounted motor in similar systems; using the dual-mode starting function of the engine, when necessary, such as motor failure, When the energy storage system fails, the high voltage circuit fails or the ambient temperature is low, and the power of the vehicle is kept uninterrupted (such as when the pure electric drive mode needs to be switched to rapid acceleration or climbing conditions), the engine can be directly started by the starter motor, which enhances the The fault tolerance of the system can avoid the low-temperature abuse of the energy storage device; the use of power generation hybrid drive and intelligent charging function to keep the energy storage device shallow charge and shallow discharge can significantly improve the reliability and life of the energy storage device and reduce the use and maintenance costs. .
5.本实用新型与同类产品相比性价比更高,对使用环境的要求更低,市场竞争力更强。所述系统不但可以实现并联混合系统的全部功能,还具有发动机双模式启动、纯电动驱动、发电混合驱动、智能充电等先进功能,适合于各种道路工况和运行环境。使用该系统的混合动力汽车动力性、燃油经济性和有害排放可以达到综合最佳,显著优于串联系统、并联系统和现有的混联系统,经实验统计分析,汽车节油可达到25%以上,尾气排放可以满足国4以上标准限制,动力性不低于现有车辆,驾驶平顺性明显优于现有车辆,整车成本的增加低于同类车辆。5. Compared with similar products, the utility model has higher cost performance, lower requirements on the use environment, and stronger market competitiveness. The system can not only realize all the functions of the parallel hybrid system, but also has advanced functions such as engine dual-mode start, pure electric drive, hybrid drive with power generation, intelligent charging, etc., and is suitable for various road conditions and operating environments. The power performance, fuel economy and harmful emissions of the hybrid electric vehicle using this system can achieve the best comprehensive performance, which is significantly better than the series system, parallel system and existing hybrid system. According to the statistical analysis of the experiment, the fuel economy of the vehicle can reach 25%. Above, the exhaust emission can meet the national 4 or higher standards, the power performance is not lower than the existing vehicles, the driving comfort is obviously better than the existing vehicles, and the increase in the cost of the whole vehicle is lower than that of similar vehicles.
附图说明Description of drawings
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
其中:1为发动机;2为启动马达;3为飞轮;4为第一离合器;5为电机;6为第二离合器;7为变速箱;8为减速差速器;9为驱动桥;10为车轮;11为第二轴承;12为第一轴承;13为储能装置;14为电机控制装置;15为传动轴;16为空调压缩机电机控制装置;17为空调压缩机电机;18为空调压缩机离合器;19为空调压缩机;20为空调压缩机传动装置。Among them: 1 is the engine; 2 is the starting motor; 3 is the flywheel; 4 is the first clutch; 5 is the motor; 6 is the second clutch; 7 is the gearbox; 8 is the reduction differential; 9 is the drive axle; 10 is Wheel; 11 is the second bearing; 12 is the first bearing; 13 is the energy storage device; 14 is the motor control device; 15 is the transmission shaft; 16 is the air conditioner compressor motor control device; 17 is the air conditioner compressor motor; 18 is the air conditioner Compressor clutch; 19 is an air-conditioning compressor; 20 is an air-conditioning compressor transmission.
具体实施方式Detailed ways
实施例:如图1所示,一种双离合器电机悬浮式同轴并联混合动力系统,包括发动机1、第一离合器4、电机5、第二离合器6、变速箱7、减速差速器8、驱动桥9、车轮10、储能装置13、电机控制系统14、传动轴15,还包括启动马达2、飞轮3、第一轴承12、第一轴承11;所述发动机1的曲轴输出端与飞轮3相连接,再通过第一离合器4、传动轴15与电机5的转子相连接,电机5的转子再与第二离合器6的输入端相连接,第二离合器6的输出端通过变速器7与减速差速器8相连接,减速差速器8通过驱动桥9与车轮10相连接;储能装置13通过高压电路与电机控制装置14相连接,电机控制装置14通过高压电路与电机5相连接,电机5的转子由第二轴承11、通过传动轴15上的第一轴承12悬浮支承在壳体上,启动马达2通过飞轮3与发动机1的曲轴输出端相连接。Embodiment: As shown in Figure 1, a dual-clutch motor suspension coaxial parallel hybrid power system includes an engine 1, a
所述电机5的转子通过第二轴承11、第一轴承12直接支承在壳体上;飞轮3与电机5的转子连接,电机5既是第一离合器4的输出端,也是第二离合器6的输入端;第一离合器4的输入端通过传动轴15与发动机1的曲轴相连接。The rotor of the motor 5 is directly supported on the housing through the second bearing 11 and the
所述系统还包括空调压缩机19、空调压缩机电机17、空调压缩机电机控制装置16、空调压缩机离合器18、空调压缩机传动装置20;其中,空调压缩机19可以通过空调压缩机离合器18与空调压缩机电机17相连接,空调压缩机19还与由所述发动机带动的空调压缩机传动装置20相连接,空调压缩机电机控制装置16通过高压电路与储能装置13相连接。Described system also comprises air-
其中,所述发动机1提供车辆行驶的大部分动力;所述电机5用于启动发动机1,也用于提供车辆行驶过程中的全部或部分动力,还可按发电机运行提供电能或回收再生制动能量或向储能装置13充电;所述第一离合器4为自动可控离合器,用于接通或切断发动机1和电机5的机械连接和动力传递;所述第二离合器6,用于接通或切断电机5与变速箱7的机械连接和动力传递;所述传动轴15采用花键轴的结构形式,用于实现第一离合器4与电机5的动力传递;所述发动机启动马达2用于必要情况下,如电机故障、储能系统故障、高压电路故障或环境温度低、为了保持车辆动力不间断(如纯电动驱动模式需转换到急加速、爬坡工况)等时,通过飞轮3启动发动机;所述电机控制装置14为一种实现将直流变为交流、或将交流变为直流的电源变换器和电机运行控制器;所述储能装置13,包括储能装置管理系统,为动力蓄电池、或超级电容、或动力蓄电池与超级电容的复合电源装置,用于向电机5提供电能,也可用于接收电机5发电输出的电能;所述空调压缩机电机17为电动发电双功能电机,空调压缩机离合器18为自动离合器,空调压缩机传动装置20由发动机1驱动。Wherein, the engine 1 provides most of the driving power of the vehicle; the motor 5 is used to start the engine 1, and is also used to provide all or part of the power during the running of the vehicle. kinetic energy or charge the
本实用新型的工作原理为:电机5通过第二离合器6、变速器7、减速差速器8、驱动桥9与车轮10进行动力传递;发动机1与电机5之间通过发动机1的曲轴输出端、飞轮3、第一离合器4、传动轴15进行动力传递;在发动机1、第一离合器4、电机5、第二离合器6、变速器7等全部动力传动部件与车轮10之间的动力传递链中,取消现有内燃机汽车的缓速器,利用变速器7的换档运行,调节发动机1与电机5的运行点;第一离合器4处于分离状态,电机5可单独驱动车辆。The working principle of the present utility model is: motor 5 carries out power transmission through
电机5转子通过第一轴承12和第二轴承11支承在壳体上,电机5转子和定子间的间隙不超过1mm,提高电机5效率,并消除电机5转子直接连接在发动机1曲轴上时其转子对发动机1曲轴的悬臂梁载荷;发动机1一般由电机5启动,但在温度低以及电机5、储能装置13、高压电路等故障以及为了保持车辆动力不间断的条件下也可由启动马达2启动;电机5转子与发动机1曲轴间通过第一离合器4连接,在能量回馈、纯电动驱动时该离合器处于分离状态,避免倒拖发动机1,提高能量效率,并消除传动系统扭振对发动机1的影响;电机5通过高压电路与电机控制装置14、储能装置13进行电能传递;电机5按电动方式运行时需要的电能由储能装置13提供,按发电方式运行时发出的电能由储能装置13接收;发动机1可按停机、运行两种方式工作,电机5可按停机/空转、发电、电动三种方式工作,第一离合器4和第二离合器6可按结合、分离两种方式工作,可实现发动机双模式启动、发动机怠速停机/快速启动、纯电动驱动、纯发动机驱动、并联混合驱动、发电混合驱动、再生制动能量回馈、智能充电等混合动力系统的运行模式。The rotor of the motor 5 is supported on the housing through the first bearing 12 and the second bearing 11. The gap between the rotor of the motor 5 and the stator does not exceed 1 mm, which improves the efficiency of the motor 5 and eliminates the possibility of the motor 5 rotor being directly connected to the crankshaft of the engine 1. The cantilever beam load of the rotor on the crankshaft of the engine 1; the engine 1 is generally started by the motor 5, but it can also be started by the starter motor 2 when the temperature is low, the motor 5, the
空调压缩机19一般由发动机1通过空调压缩机传动装置20驱动,也可以通过空调压缩机离合器18由空调压缩机电机17驱动,是一种混合驱动空调压缩机。空调压缩机19的驱动模式包括:纯发动机驱动模式、纯电驱动模式、并联驱动模式、辅助充电驱动模式。The
本实用新型的运行模式和基本控制策略:Operating mode and basic control strategy of the present utility model:
(1)发动机双模式启动(1) Engine dual mode start
发动机1可由电机5通过第一离合器4、飞轮3启动;在系统故障、低温等或为了保持车辆动力不间断的条件下也可由启动马达2启动。因此,不仅能有效避免按常规方式启动发动机的能耗和排放,还能在上述故障情况下提供另一种启动方式;在急加速、爬坡等特殊情况下,利用启动马达2启动发动机1还可保持车辆驱动动力的连续性,提高整车动力性和可驾驶性。The engine 1 can be started by the motor 5 through the
在第一离合器4处于结合状态时,发动机1可由电机5快速启动,此时一般需断开第二离合器6或变速箱7处于空挡位置,以断开电机5与车轮10之间的机械连接和动力传递。在第一离合器4处于分离状态时,发动机1可由启动马达2启动,此后通过调节发动机1的转速实现第一离合器4的无滑差或小滑差结合,以延长离合器寿命,减小冲击。When the
(2)发动机怠速停机/快速启动(2) Engine idle stop/quick start
在车辆减速过程中、因遇红灯、堵车或其它情况而停车时,通过使发动机1断油、停机,降低了现有内燃机汽车因减速、怠速运行的油耗和尾气排放,可以提高整车的燃油经济性,降低有害尾气的排放。根据整车控制策略,在需启动发动机1时,可随时通过上述的发动机双模式启动功能启动发动机1,其中快速拖动发动机1一般采用电机5启动发动机1的模式,到某一较高转速后,发动机1才开始喷油,避免了现有发动机1启动过程造成的燃油消耗与尾气有害排放,提高了整车燃油经济性和降低了尾气有害排放。During the deceleration process of the vehicle, when the vehicle is stopped due to a red light, traffic jam or other circumstances, the fuel consumption and exhaust emission of the existing internal combustion engine vehicle due to deceleration and idling operation can be reduced by cutting off the fuel of the engine 1, and the exhaust gas emission of the vehicle can be improved. Fuel economy, reduce harmful exhaust emissions. According to the control strategy of the whole vehicle, when the engine 1 needs to be started, the engine 1 can be started at any time through the above-mentioned engine dual-mode start function. , the engine 1 starts fuel injection, which avoids the fuel consumption and harmful exhaust emissions caused by the starting process of the existing engine 1, improves the fuel economy of the whole vehicle and reduces the harmful exhaust emissions.
空调压缩机19通过空调压缩机电机17、空调压缩机离合器18,采用纯电动驱动模式。The
(3)纯电动驱动(3) Pure electric drive
车辆起步阶段或低负荷或低速运行时,发动机1处于低负荷工况,其热效率低且尾气排放不佳。此时可通过电机5提供整车驱动的全部扭矩,实现零排放,第一离合器4处于分离状态,避免了倒拖发动机1的能量消耗。该模式对于城市客车降低排放、避免离合器频繁结合而引起的磨损等具有重要贡献。When the vehicle is starting or running at low load or low speed, the engine 1 is in a low load condition, its thermal efficiency is low and its exhaust emission is not good. At this time, the motor 5 can provide all the torque for driving the whole vehicle to realize zero emission, and the
空调压缩机19通过空调压缩机电机17、空调压缩机离合器18,采用纯电动驱动模式。The
(4)纯发动机驱动(4) Pure engine drive
在车辆的驱动扭矩达到设定范围、车速高于设定值后,发动机1工作在高效率区,可通过使第一离合器4处于结合状态、电机5空转、第二离合器6处于结合状态而实现纯发动机驱动,通过制动回馈能量和行车发电优化发动机1效率、智能充电对储能装置13充电,确保储能装置13的电能充分高效地利用于助力混合驱动等工况,提高整车效率,且可避免储能装置13的电量快速损失,延长其使用寿命。在所述储能装置13电量太低或电动驱动系统不能完成车辆驱动时,根据整车动力需求可启动发动机1进入纯发动机驱动模式。After the driving torque of the vehicle reaches the set range and the vehicle speed is higher than the set value, the engine 1 works in the high-efficiency zone, which can be realized by making the
空调压缩机19一般采用纯发动机驱动,也可从系统能量效率优化的角度选择对空调压缩机19的并联驱动模式、纯电动驱动模式和辅助充电驱动模式。The
(5)并联混合驱动(5) Parallel hybrid drive
在当车辆急加速或爬坡等需要较大车辆驱动扭矩或所需车辆驱动扭矩快速增大时,如果储能装置13的电量适合提供所需电动驱动能量,车速高于设定值后,则可在发动机1输出动力的同时,使电机5按电动模式运行,第一离合器4处于结合状态、第二离合器6处于结合状态,实现与发动机1输出动力的直接耦合并联混合驱动模式,可在获得良好整车动力性的同时,提高能量效率优化。When a large vehicle driving torque is required or the required vehicle driving torque increases rapidly when the vehicle accelerates rapidly or climbs a slope, if the power of the
空调压缩机19的驱动一般采用纯发动机驱动,也可从系统能量效率优化的角度选择对空调压缩机19的并联驱动模式、纯电动驱动模式和辅助充电驱动模式。The air-
(6)发电混合驱动(6) Power generation hybrid drive
在储能装置剩余电量较小,发动机1在满足整车驱动扭矩需求后还有剩余的情况下,可通过使电机5按发电机模式运行,补充储能装置13电能,使发动机1运行效率提高,并同时用于实现储能装置13的电量平衡和满足整车动力性要求。When the remaining power of the energy storage device is small and the engine 1 still has a surplus after meeting the driving torque demand of the vehicle, the electric energy of the
空调压缩机19的驱动一般采用纯发动机驱动,也可从系统能量效率优化的角度选择对空调压缩机19的并联驱动模式、纯电动驱动模式和辅助充电驱动模式。The air-
(7)再生制动能量回馈(7) Regenerative braking energy feedback
在车辆制动或减速过程中,发动机1停油且电机5按发电机工作,进入再生制动能量回馈模式。由于第一离合器4被切换到或保持分离状态,可避免对所述发动机1的倒拖引起的能量回馈效率损失。由于变速器7的增矩作用,且与车轮10保持为机械连接,因此可根据需要随时进行再生制动而回馈能量,回馈功率较大。因此,可取消现有车辆上的缓速器。During vehicle braking or deceleration, the engine 1 stops fuel and the motor 5 works as a generator, entering the regenerative braking energy feedback mode. Since the
空调压缩机19的驱动一般从系统能量效率优化的角度选择对空调压缩机19的并联驱动模式、纯电动驱动模式。The driving of the air-
(8)智能充电(8) Smart charging
在行车过程中,如储能装置13的电量太低,发动机1在满足整车驱动扭矩需求后还有剩余的情况下,可通过使电机5按发电机模式运行,补充储能装置13电能,使储能装置13的电量超过一个设定值。在停车状态,如储能装置13的电量太低,可以进行停车充电模式。在停车充电模式,第二离合器6处于分离状态,由发动机1驱动的电机5按发电方式工作,给储能装置13充电。当储能装置13的电量超过一个设定值后,停车充电模式结束。During driving, if the power of the
根据储能装置13的剩余电量,还可在空调系统使能的情况下,通过空调压缩机19的辅助充电驱动模式,进行行车、停车辅助充电。智能充电模式中,充电电流根据储能装置13的剩余电量、健康状态和所处环境条件,通过控制发动机1和电机5的运行点,向储能装置13提供合理的充电电流。According to the remaining power of the
本实用新型可减小电机定子和转子间的间隙,消除传动系统振动对发动机、电机的不利影响,解决停车、纯电动驱动模式下的空调压缩机驱动问题及现有技术中空调压缩机驱动效率低的问题,具有纯电动驱动、智能充电和全部并联混合动力运行模式,可用于混合动力商用车、混合动力乘用车,具有低系统成本、低开发成本、低维修成本等特点,使整车油耗、排放、动力性、驾驶平顺性等达到综合最优。The utility model can reduce the gap between the stator and the rotor of the motor, eliminate the adverse effects of the vibration of the transmission system on the engine and the motor, and solve the drive problem of the air conditioner compressor in the parking and pure electric drive mode and the drive efficiency of the air conditioner compressor in the prior art Low problem, with pure electric drive, intelligent charging and full parallel hybrid operation mode, can be used in hybrid commercial vehicles, hybrid passenger vehicles, has the characteristics of low system cost, low development cost, low maintenance cost, etc., making the whole vehicle Fuel consumption, emissions, power performance, driving comfort, etc. have achieved comprehensive optimization.
以上仅是本实用新型的具体范例,对本实用新型的保护范围不构成任何限制。除上述实施例外,本实用新型还可以有其它实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型所要求保护的范围之内。The above are only specific examples of the utility model, and do not constitute any limitation to the protection scope of the utility model. In addition to the above-mentioned embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the utility model.
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