CN201489326U - Control system for bag-counting device of dividing and cutting machine - Google Patents
Control system for bag-counting device of dividing and cutting machine Download PDFInfo
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- CN201489326U CN201489326U CN200920186970XU CN200920186970U CN201489326U CN 201489326 U CN201489326 U CN 201489326U CN 200920186970X U CN200920186970X U CN 200920186970XU CN 200920186970 U CN200920186970 U CN 200920186970U CN 201489326 U CN201489326 U CN 201489326U
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- control system
- optoelectronic switch
- cutting machine
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- 238000005520 cutting process Methods 0.000 title claims abstract description 17
- 230000005693 optoelectronics Effects 0.000 claims description 35
- 238000005253 cladding Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000005070 sampling Methods 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 26
- 235000007164 Oryza sativa Nutrition 0.000 description 26
- 235000009566 rice Nutrition 0.000 description 26
- 238000004806 packaging method and process Methods 0.000 description 3
- 101150055297 SET1 gene Proteins 0.000 description 2
- 101150117538 Set2 gene Proteins 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model discloses a control system for a bag-counting device of a dividing and cutting machine. The control system comprises a sensor used for detecting a printing color code of a film, wherein an output end of the sensor is connected with an input end of a counter, and the sensor outputs an electrical signal to the counter for counting. Compared with the prior art, the control system adopts a photo-electric switch to detect the printing color code, which is a non-contact sampling way; and the control system can make sure of long term usage and no abrasion, and has the advantages of long service life, convenient maintenance, and the like; meanwhile, an error standard of the system is 0.2 percent, and the control accuracy of the system is greatly superior to that of meter counting control; and moreover, the whole system is conveniently reformed, is economic and practical, and has high application value.
Description
Technical field
The utility model belongs to packaging printing machines, belongs to cutting machine meter bag device control system especially.
Technical background
Cutting machine is the visual plant in the packages printing industry, and its effect is that the compound film that finishes of compounding machine is cut into the volume film that regulation requires, and the automatic packaging machine that offers the downstream client manufactures a finished product.In general, the specification of downstream client regulation volume film delivery is to calculate according to the rice number.Because cutting machine operate as normal speed is 200~300m/min, the rice number of cutting every day is basically between 80,000~12 myriametres, require the difference of rice number according to volume film regulation, add up to be cut into the volume film every day and reach hundreds of volume even thousands of volume, so each rice number of rolling up film is required comparatively strictness, if there is error, add up for a long time, no matter will be unusual googol, be production firm or downstream client, and this all will be a bigger loss.
As shown in Figure 1, existing metering control system adopts rice counting wheel to sample as metering, the metering unit that uses is independent meter counter 1, meter counter 1 counting adopts and calculates by the rice counting wheel rotating cycle, the operator requires to set required rice number according to downstream manufacturers in independent meter counter 1, the meter counter start signal is provided during host-initiated, the rice counting wheel signal is sampled, meter counter 1 begins counting from zero rice, when meter counter 1 count value arrives operator's setting value, meter counter 1 output signal, main control system slows down and stops.The operator presses reset button, and 1 meter number of meter counter is cleared, and begins to count next volume.
As seen, there is following drawback in above-mentioned counting mode: one, because rice counting wheel must be pressed on the main frame guide wheel the passive rotation along with the guide wheel rotation, be way of contact sampling, then unavoidably there are wearing and tearing in rice counting wheel, and along with the working time is long more, it is big more to wear and tear, thereby error is just big more, in addition, rice counting wheel exists also that pressing is tight, problem of slip, and error is equally also arranged; They are two years old, because the meter counter control module adopts the rice counting wheel sampling, the rice counting wheel footpath will inevitably be little by mill after long-term work for rice counting wheel, therefore will produce the short and small error of metering, according to calculating, when 0.1 millimeter of every wearing and tearing of rice counting wheel diameter, each km is with 1 meter of error, according to metering standard in the industry, precision is lower.
When the downstream client uses the volume film on packaging machine, generally be to calculate the bag number that each volume volume film will be produced, formula is as follows: the length of each volume overall budget number=each volume regulation rice number/each bag, for example: it is 1000m that a volume is cut the volume film regulation rice number that finishes, suppose that each packet length is 0.2m, so according to top formula, the overall budget number of this volume volume film=1000/0.2=5000 bag, because the bag number of one meter volume film is several at least, tens at most, tens, if one meter of rice number error is converted into that bag is several then often to be exaggerated several times or tens times even tens times.Manufacturer generally adopts following method in order to address this problem: one, more renew rice counting wheel, verification meter counter etc., though a rice number error can solve in a short time, yet generally after 6 months, rice counting wheel will wear and tear 0.1 millimeter, can produce new error; Its two, when cutting every volume, a rice number is suitably put, however owing to do not know an actual deficient rice numerical value, a rice number of being put can only can't form standard by rule of thumb, a rice number is put easily, in the past for a long time, manufacturer can cause greater loss.
The utility model content
Technical problem to be solved in the utility model provide a kind ofly guarantee not have wearing and tearing, cutting machine meter bag device control system that precision is high.
The technical scheme of the utility model technical solution problem is: a kind of cutting machine meter bag device control system, comprise the process color target sensor that is used to detect the volume film, the output terminal of sensor is connected with the input end of counter, and sensor output electric signal is to rolling counters forward.
Described sensor adopts optoelectronic switch, and the output terminal of optoelectronic switch is connected with the input end of counter, and the output terminal of counter connects main frame, main frame frequency converter respectively.
Be connected initiatively starting switch between the output terminal of described optoelectronic switch and the control end of counter, be connected to count between the power end of optoelectronic switch and the counter reset end and clad bit switch, the output terminal of counter connects the main frame frequency converter by selector switch.
Described counter is the GX7-P62E counter, connect initiatively starting switch between the 7th pin of the output terminal of optoelectronic switch and counter, the power end of optoelectronic switch connects the 5th, 3 pins of counter respectively, connect meter cladding bit switch between the 3rd pin of the power end of optoelectronic switch and counter, the 4th pin of the ground connection termination counter of optoelectronic switch, the 17th, 19 pins of counter receive respectively that main frame sends stops, reduce-speed sign, the 18th, 16 pins of counter connect the main frame frequency converter by selector switch respectively, and the 13rd, 14 pins of counter connect power supply.
Described selector switch is a relay, and relay also links to each other with meter counter.
The utility model compared with prior art, advantage such as adopting optoelectronic switch to detect the printing colour code is a kind of non-contact type sampling mode, guarantees that long-term the use do not have wearing and tearing, and has long service life, easy to maintenance; Simultaneously, the error criterion of native system is 2 ‰, and control accuracy is better than metering control greatly.In addition, the whole system transformation is convenient, and is economical and practical, is with a wide range of applications.
Description of drawings
Fig. 1 is the circuit block diagram of prior art;
Fig. 2,3 is respectively circuit block diagram of the present utility model and circuit theory sketch.
In Fig. 2,3,1 for counter, 2 for optoelectronic switch, 3 for main frame, 4 for main frame frequency converter, K1 for initiatively starting switch, K2 are that selector switch, 5 is meter counter for meter cladding bit switch, K3.
Embodiment
Below in conjunction with embodiment the utility model is done detailed explanation.
Shown in Fig. 2,3:
A kind of cutting machine meter bag device control system comprises the process color target sensor that is used to detect the volume film, and the output terminal of sensor is connected with the input end of counter 1, and sensor output electric signal is to counter 1 counting.Described sensor adopts optoelectronic switch 2, and the output terminal of optoelectronic switch 2 is connected with the input end of counter 1, and the output terminal of counter 1 connects main frame 3, main frame frequency converter 4 respectively.Be connected initiatively starting switch K1 between the control end of the output terminal of described optoelectronic switch 2 and counter 1, be connected meter cladding bit switch K2 between the power end of optoelectronic switch 2 and counter 1 reset terminal, the output terminal of counter 1 connects main frame frequency converter 4 by selector switch K3.Described optoelectronic switch 2 belongs to coaxial diffuse reflection type optoelectronic switch, it is a kind of sensor that integrates transmitter and receiver, when the lip-deep printing colour code of volume film is detected, colour code with the light point reflection of optoelectronic switch 2 transmitters emissions to receiver, produce switching signal by optoelectronic switch 2 inner synchronization loop gating circuits, thereby the lip-deep printing colour code of volume film number is changed into switching pulse signal.
Described counter 1 is the GX7-P62E counter, meet initiatively starting switch K1 between the 7th pin of the output terminal of optoelectronic switch 2 and counter 1, the power end of optoelectronic switch 2 connects the 5th of counter 1 respectively, 3 pins, meet meter cladding bit switch K2 between the 3rd pin of the power end of optoelectronic switch 2 and counter 1, the 4th pin of the ground connection termination counter 1 of optoelectronic switch 2, the 17th of counter 1,19 pins receive stopping that main frame 3 sends respectively, reduce-speed sign, the 18th of counter 1,16 pins connect main frame frequency converter 4 by selector switch K3 respectively, the 13rd of counter 1,14 pins connect power supply.Described selector switch K3 is a relay, and the contact of relay also links to each other with the contact of meter counter 5.Described counter 1 is GX7-P62E
62 segmentation high speeds of preset-type timing/counter, the present invention selects counter function for use, utilize parameter to be provided with NUX GX7-P62E is made as the type decade counter that adds up, by receiving the pulse signal of optoelectronic switch 2, decade adder by counter 1 inside carries out accumulated counts, and on counter 1 display screen, show accumulating values, count thereby will roll up the lip-deep printing colour code of film number.
Described selector switch K3 is positioned on the rolling slitter side operator's console panel, is two grades of selector switch, and the operative employee is by operating selection switch K3, can select to make use tricks bag or metering control voluntarily, when selecting metering control, with reference to the workflow of prior art, as shown in Figure 1.Described optoelectronic switch 2 is positioned at cutting machine and unreels on the side cross bar, and the operative employee detects volume film printing colour code by the sensitivity of setting optoelectronic switch 2, makes optoelectronic switch 2 detect the process color timestamp, and the output switching pulse signal is to counter 1.Described counter 1 is positioned on the rolling slitter side guidance panel, when main frame 3 starts, and active starting switch K1 closure, the pulse signal that counter 1 receives optoelectronic switch 2 carries out accumulated counts.The operative employee is by setting set1 and set2 numerical value on the counter 1, control out1 and out2 output, main control system frequency converter 4 slows down when setting numerical value to reach counter 1 accumulating values set2, and main control system frequency converter 4 stopped when accumulating values arrived set1 setting numerical value.Described count resets K switch 2 is positioned on the rolling slitter side guidance panel, and the operative employee presses count resets K switch 2, and the current numerical value of meter bag device is made zero.
Claims (5)
1. cutting machine meter bag device control system is characterized in that: comprise the process color target sensor that is used to detect the volume film, the output terminal of sensor is connected with the input end of counter, and sensor is exported electric signal to rolling counters forward.
2. cutting machine meter bag device control system according to claim 1 is characterized in that: described sensor adopts optoelectronic switch, and the output terminal of optoelectronic switch is connected with the input end of counter, and the output terminal of counter connects main frame, main frame frequency converter respectively.
3. cutting machine meter bag device control system according to claim 1, it is characterized in that: be connected initiatively starting switch between the output terminal of described optoelectronic switch and the control end of counter, be connected meter cladding bit switch between the power end of optoelectronic switch and the counter reset end, the output terminal of counter connects the main frame frequency converter by selector switch.
4. according to claim 2 or 3 described cutting machine meter bag device control system, it is characterized in that: described counter is the GX7-P62E counter, connect initiatively starting switch between the 7th pin of the output terminal of optoelectronic switch and counter, the power end of optoelectronic switch connects the 5th of counter respectively, 3 pins, connect meter cladding bit switch between the 3rd pin of the power end of optoelectronic switch and counter, the 4th pin of the ground connection termination counter of optoelectronic switch, the 17th of counter, 19 pins receive stopping that main frame sends respectively, reduce-speed sign, the 18th of counter, 16 pins connect the main frame frequency converter by selector switch respectively, the 13rd of counter, 14 pins connect power supply.
5. cutting machine meter bag device control system according to claim 4, it is characterized in that: described selector switch is a relay, and relay also links to each other with meter counter.
Priority Applications (1)
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CN200920186970XU CN201489326U (en) | 2009-08-14 | 2009-08-14 | Control system for bag-counting device of dividing and cutting machine |
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CN200920186970XU CN201489326U (en) | 2009-08-14 | 2009-08-14 | Control system for bag-counting device of dividing and cutting machine |
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CN201489326U true CN201489326U (en) | 2010-05-26 |
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CN200920186970XU Expired - Lifetime CN201489326U (en) | 2009-08-14 | 2009-08-14 | Control system for bag-counting device of dividing and cutting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2017383126B2 (en) * | 2016-12-20 | 2022-11-17 | Titan Trailers Inc. | Cylindrical cargo container construction |
-
2009
- 2009-08-14 CN CN200920186970XU patent/CN201489326U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2017383126B2 (en) * | 2016-12-20 | 2022-11-17 | Titan Trailers Inc. | Cylindrical cargo container construction |
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Granted publication date: 20100526 |
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