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CN201486773U - A megawatt-level direct drive inner rotor permanent magnet wind turbine - Google Patents

A megawatt-level direct drive inner rotor permanent magnet wind turbine Download PDF

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CN201486773U
CN201486773U CN2009202244575U CN200920224457U CN201486773U CN 201486773 U CN201486773 U CN 201486773U CN 2009202244575 U CN2009202244575 U CN 2009202244575U CN 200920224457 U CN200920224457 U CN 200920224457U CN 201486773 U CN201486773 U CN 201486773U
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bearing
rotor
end cover
fixed shaft
permanent magnet
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Expired - Fee Related
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CN2009202244575U
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华小平
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SHANDONG LUKE WIND POWER EQUIPMENT CO Ltd
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SHANDONG LUKE WIND POWER EQUIPMENT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型公开了一种兆瓦级直驱内转子永磁风力发电机组,本实用新型包括风轮、变浆距系统、永磁发电机、机舱机座和偏航系统,永磁发电机包括机壳、定子、前端盖、转子、后端盖和转子旋转支撑机构,所述的转子旋转支撑机构包括动轴、轴承I、定轴和轴承II,动轴和定轴均为空心轴,动轴套定轴外,动轴和定轴之间的一端设轴承I、另一端设轴承II,转子固定在动轴上,动轴与风轮连接,定轴与机舱机座连接。本实用新型空心定轴可以提供设备维修人员由机舱机座到轮毂的通道,保证人身安全。轴承承载能力要求低,发电机承载一侧端盖与定轴同时与机舱机座连接,达到端盖承担发电机定子载荷,定轴承担转子和风轮载荷的目的。

Figure 200920224457

The utility model discloses a megawatt-level direct-drive inner rotor permanent magnet wind power generator set. The utility model includes a wind wheel, a variable pitch system, a permanent magnet generator, a machine seat and a yaw system. The permanent magnet generator includes casing, stator, front end cover, rotor, rear end cover and rotor rotation support mechanism, the rotor rotation support mechanism includes a moving shaft, a bearing I, a fixed shaft and a bearing II, both the moving shaft and the fixed shaft are hollow shafts, and the moving shaft Outside the fixed shaft of the shaft sleeve, one end between the moving shaft and the fixed shaft is provided with a bearing I, and the other end is provided with a bearing II. The hollow fixed shaft of the utility model can provide equipment maintenance personnel with a passage from the machine seat to the wheel hub to ensure personal safety. Bearing capacity requirements are low, and the end cover and fixed shaft on the bearing side of the generator are connected to the frame of the nacelle at the same time, so that the end cover bears the load of the generator stator, and the fixed shaft bears the load of the rotor and wind wheel.

Figure 200920224457

Description

一种兆瓦级直驱内转子永磁风力发电机组 A megawatt-level direct drive inner rotor permanent magnet wind turbine

技术领域technical field

本实用新型涉及一种风力发电机组,特别涉及一种兆瓦级直驱内转子永磁风力发电机组。The utility model relates to a wind power generating set, in particular to a megawatt level direct drive inner rotor permanent magnet wind generating set.

背景技术Background technique

在风力发电机组中,采用风轮直接驱动发电机结构称为直驱型风力发电机组,但直驱型风力发电机组是近年来发展起来的新技术产品,其优点在于减少增速齿轮箱和传动系统部件,提高风力发电机组的可靠性和发电效率,降低风力发电机组噪声。发电机与电网之间采用全功率变流器。适合电网故障运行能力。In wind turbines, the direct-drive generator structure is called direct-drive wind turbine, but the direct-drive wind turbine is a new technology product developed in recent years. System components, improve the reliability and power generation efficiency of wind turbines, and reduce the noise of wind turbines. A full power converter is used between the generator and the grid. Suitable for power grid fault operation capability.

目前在国内外市场上有直驱外转子风力发电机组,有直驱内转子采用单轴承风力发电机组,有直驱双轴承实心轴风力发电机组。At present, there are direct-drive outer rotor wind turbines in the domestic and foreign markets, direct-drive inner rotors with single-bearing wind turbines, and direct-drive double-bearing solid-shaft wind turbines.

以上各种直驱型风力发电机组都存在不同层次欠缺。如直驱外转子风力发电机组,封闭不好,风沙蚊虫等容易进入发电机内部,给发电造成损害,由机仓到轮毂需要从发电机外面通过,很不安全。再如单轴承支撑结构的发电机组,需要一个轴承同时承载轴向力和径向力两种力矩,轴承要求极高,轴承制造加工困难,成本高。双轴承实心轴风力发电机组支撑轴固定在前后端盖上,后端盖再固定在机座上,使得后端盖要承受机壳、定子、转子、前端盖、转子支撑轴和固定在转子上的叶轮及其自身的重量。后端盖承受的载荷太大。再如双轴承支撑实芯轴子直驱发电机存在通风散热不好,由机仓至轮毂需要经过发电机外面通过,存在安全隐患。There are different levels of deficiencies in the above-mentioned direct-drive wind turbines. For example, direct-drive external rotor wind turbines are not well sealed, and wind, sand, mosquitoes, etc. can easily enter the interior of the generator, causing damage to the power generation. It is very unsafe to pass from the engine room to the hub through the outside of the generator. Another example is a generator set with a single-bearing support structure, which requires a bearing to carry both axial force and radial force at the same time. The bearing requirements are extremely high, and the bearing manufacturing process is difficult and the cost is high. The support shaft of the double-bearing solid shaft wind turbine is fixed on the front and rear end covers, and the rear end cover is fixed on the frame, so that the rear end cover bears the casing, stator, rotor, front end cover, rotor support shaft and is fixed on the rotor. impeller and its own weight. The load on the rear end cap is too high. Another example is that the double-bearing supported solid-core shaft direct-drive generator has poor ventilation and heat dissipation, and it needs to pass outside the generator from the engine room to the hub, which poses a safety hazard.

发明内容Contents of the invention

本实用新型要解决的技术问题是:提供一种载荷分布均匀、对后端盖和支撑转子的轴承承载能力要求低、安全性能高的兆瓦级直驱内转子永磁风力发电机组。The technical problem to be solved by the utility model is to provide a megawatt-level direct drive inner rotor permanent magnet wind power generation unit with uniform load distribution, low requirements on the bearing capacity of the rear end cover and supporting rotor, and high safety performance.

为了解决上述技术问题,本实用新型包括风轮、变浆距系统、永磁发电机、机舱机座和偏航系统,永磁发电机包括机壳、定子、前端盖、转子、后端盖和转子旋转支撑机构,所述的转子旋转支撑机构包括动轴、轴承I、定轴和轴承II,动轴和定轴均为空心轴,动轴套定轴外,动轴和定轴之间的一端设轴承I、另一端设轴承II,转子固定在动轴上,动轴与风轮连接,定轴与机舱机座连接。In order to solve the above technical problems, the utility model includes a wind wheel, a variable pitch system, a permanent magnet generator, a nacelle base and a yaw system, and the permanent magnet generator includes a casing, a stator, a front end cover, a rotor, a rear end cover and The rotor rotation support mechanism, the rotor rotation support mechanism includes a moving shaft, a bearing I, a fixed shaft and a bearing II, the moving shaft and the fixed shaft are both hollow shafts, the moving sleeve is outside the fixed shaft, and the space between the moving shaft and the fixed shaft is One end is provided with a bearing I, and the other end is provided with a bearing II, the rotor is fixed on the moving shaft, the moving shaft is connected with the wind wheel, and the fixed shaft is connected with the frame of the nacelle.

为了在便于维护人员通过的前提下,使重心向机舱机座偏移,所述动轴和定轴为锥形空心轴,定轴的大端与机舱机座相固定。In order to make the center of gravity shift towards the frame of the nacelle on the premise of facilitating the passage of maintenance personnel, the moving shaft and the fixed shaft are conical hollow shafts, and the large end of the fixed shaft is fixed to the frame of the nacelle.

为了便于后端盖、定轴和机舱机座的固定,并使载荷分布更均匀,所述的定轴上设有处在后端盖外的挡台,后端盖、挡台和机舱机座通过连接件依次串接固定。In order to facilitate the fixing of the rear end cover, the fixed shaft and the engine room frame, and to make the load distribution more uniform, the fixed axis is provided with a block outside the rear end cover, and the rear end cover, the block block and the engine room frame The connectors are sequentially connected in series and fixed.

为了便于永磁发电机内部散热,所述的机壳上设有散热筋,后端盖上设有散热风扇。In order to facilitate the internal heat dissipation of the permanent magnet generator, the casing is provided with cooling ribs, and the rear end cover is provided with a cooling fan.

本实用新型的有益效果是:本实用新型的风轮直接与动轴相连接,使风轮捕获风的动能直接驱动转子,转子旋转,使发电机把动能转化为电能。空心定轴可以提供设备维修人员由机舱机座到轮毂的通道,保证人身安全。动轴由两个轴承支撑,轴承承载能力要求低,发电机承载一侧端盖与定轴同时与机舱机座连接,达到端盖承担发电机定子载荷,定轴承担转子和风轮载荷的目的。本实用新型具有结构简单、风能利用率好、发电效率高、运行稳定可靠、整机组合简单科学的优点。The beneficial effects of the utility model are: the wind wheel of the utility model is directly connected with the moving shaft, so that the wind wheel captures the kinetic energy of the wind to directly drive the rotor, and the rotor rotates so that the generator converts the kinetic energy into electric energy. The hollow fixed shaft can provide equipment maintenance personnel with a passage from the engine room base to the hub, ensuring personal safety. The moving shaft is supported by two bearings, and the bearing capacity requirements are low. The end cover and the fixed shaft on the generator side are connected to the frame of the nacelle at the same time, so that the end cover bears the load of the generator stator, and the fixed shaft bears the load of the rotor and wind wheel. The utility model has the advantages of simple structure, good utilization rate of wind energy, high power generation efficiency, stable and reliable operation, and simple and scientific combination of the whole machine.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;

图2是图1中件4和件7的结构示意图;Fig. 2 is the structural representation of part 4 and part 7 in Fig. 1;

图中:1、风轮,2、变浆距系统,3、动轴,4、永磁发电机,5、散热筋,6、散热风扇,7、机舱机座,8、偏航系统,9、螺栓I,10、螺栓II,11、机壳,12、螺栓III,13、定子,14、前端盖,15、转子,16、密封圈,17、轴承I,18、定轴,19、轴承II,20、后端盖。In the figure: 1. Wind wheel, 2. Pitch pitch system, 3. Moving shaft, 4. Permanent magnet generator, 5. Cooling ribs, 6. Cooling fan, 7. Engine seat, 8. Yaw system, 9 , bolt I, 10, bolt II, 11, casing, 12, bolt III, 13, stator, 14, front cover, 15, rotor, 16, sealing ring, 17, bearing I, 18, fixed shaft, 19, bearing II, 20, rear end cover.

具体实施方式Detailed ways

如图1所示的一种具体实施例,它包括风轮1、变浆距系统2、永磁发电机4、机舱机座7和偏航系统8。As a specific embodiment shown in FIG. 1 , it includes a wind rotor 1 , a pitch control system 2 , a permanent magnet generator 4 , a nacelle base 7 and a yaw system 8 .

如图2所示,永磁发电机4包括机壳11、定子13、前端盖14、转子15、后端盖20和转子旋转支撑机构,前端盖14通过螺栓III 12固定在机壳11的前端,后端盖20通过螺栓III 12固定在机壳11的后端。机壳11上设有散热筋5,后端盖20上设有散热风扇6。定子13和转子15设置在机壳11内。转子旋转支撑机构包括动轴3、轴承I17、定轴18和轴承II 19,动轴3和定轴18均为锥形空心轴,动轴3和定轴18插在机壳11中,动轴3套在定轴18外,动轴3和定轴18之间的一端设轴承I 17、另一端设轴承II 19,转子15固定在动轴3上,动轴3通过螺栓II 10与风轮1连接,动轴3与前端盖14之间设有密封圈16。定轴18处在后端盖20外的一端有挡台,后端盖20、挡台和机舱机座7通过螺栓I 9依次串接固定。As shown in Figure 2, permanent magnet generator 4 comprises casing 11, stator 13, front end cover 14, rotor 15, rear end cover 20 and rotor rotation support mechanism, and front end cover 14 is fixed on the front end of casing 11 by bolt III 12 , rear end cover 20 is fixed on the rear end of casing 11 by bolt III 12. The casing 11 is provided with cooling ribs 5 , and the rear end cover 20 is provided with a cooling fan 6 . The stator 13 and the rotor 15 are disposed inside the casing 11 . The rotor rotation support mechanism includes a moving shaft 3, a bearing I17, a fixed shaft 18 and a bearing II 19, the moving shaft 3 and the fixed shaft 18 are conical hollow shafts, the moving shaft 3 and the fixed shaft 18 are inserted in the casing 11, and the moving shaft 3 sets outside the fixed shaft 18, one end between the moving shaft 3 and the fixed shaft 18 is provided with a bearing I 17, and the other end is provided with a bearing II 19, the rotor 15 is fixed on the moving shaft 3, and the moving shaft 3 is connected to the wind wheel through the bolt II 10 1 connection, a sealing ring 16 is provided between the moving shaft 3 and the front end cover 14. Fixed shaft 18 is in one end outside rear end cover 20 and there is block platform, and rear end cover 20, block platform and cabin frame 7 are fixed in series by bolt 19 successively.

Claims (4)

1. megawatt-stage direct-drive internal rotor permanent-magnetic wind power generating set, comprise wind wheel (1), become slurry apart from system (2), permanent magnet generator (4), cabin support (7) and yaw system (8), permanent magnet generator (4) comprises casing (11), stator (13), front cover (14), rotor (15), rear end cover (20) and rotor rotary support mechanism, it is characterized in that: described rotor rotary support mechanism comprises moving axis (3), bearing I (17), dead axle (18) and bearing I I (19), moving axis (3) and dead axle (18) are hollow shaft, outside moving axis (3) the cover dead axle (18), end between moving axis (3) and the dead axle (18) is established bearing I (17), the other end is established bearing I I (19), rotor (15) is fixed on the moving axis (3), moving axis (3) is connected with wind wheel (1), and dead axle (18) is connected with cabin support (7).
2. megawatt-stage direct-drive internal rotor permanent-magnetic wind power generating set according to claim 1 is characterized in that: described moving axis (3) and dead axle (18) are the taper hollow shaft, and the big end of dead axle (18) and cabin support (7) fix.
3. megawatt-stage direct-drive internal rotor permanent-magnetic wind power generating set according to claim 1 and 2, it is characterized in that: described dead axle (18) is provided with and is in the outer retaining platform of rear end cover (20), and rear end cover (20), retaining platform and cabin support (7) are connected in series fixing by link successively.
4. megawatt-stage direct-drive internal rotor permanent-magnetic wind power generating set according to claim 3 is characterized in that: described casing (11) is provided with radiating fin (5), and rear end cover (20) is provided with radiation fan (6).
CN2009202244575U 2009-08-28 2009-08-28 A megawatt-level direct drive inner rotor permanent magnet wind turbine Expired - Fee Related CN201486773U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102769374A (en) * 2012-05-22 2012-11-07 国电联合动力技术有限公司 Direct drive type wind turbine generator system
CN110486237A (en) * 2019-09-04 2019-11-22 东方电气集团东方电机有限公司 A kind of megawatt-level low-speed direct wind-driven generator shafting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102769374A (en) * 2012-05-22 2012-11-07 国电联合动力技术有限公司 Direct drive type wind turbine generator system
CN110486237A (en) * 2019-09-04 2019-11-22 东方电气集团东方电机有限公司 A kind of megawatt-level low-speed direct wind-driven generator shafting device

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Granted publication date: 20100526

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