CN201483603U - Mahjong mat braiding machine - Google Patents
Mahjong mat braiding machine Download PDFInfo
- Publication number
- CN201483603U CN201483603U CN2009201391609U CN200920139160U CN201483603U CN 201483603 U CN201483603 U CN 201483603U CN 2009201391609 U CN2009201391609 U CN 2009201391609U CN 200920139160 U CN200920139160 U CN 200920139160U CN 201483603 U CN201483603 U CN 201483603U
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- CN
- China
- Prior art keywords
- tooth row
- sub
- cylinder
- bar
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000009954 braiding Methods 0.000 title claims abstract description 18
- 239000002390 adhesive tape Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
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- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The utility model discloses a mahjong mat braiding machine, which mainly comprises a framework 11, a rack cylinder 12, an upper rack 13, a rubber-strip guiding wheel mechanism 14, a tensioning strip 15, a lower rack 16, a pushing strip 17, a tile box frame 18, a pushing strip cylinder 19, a tile box frame cylinder 110, needles 111, a tile box slide guiding track 112 and a pushing strip guiding track 113. The mahjong mat braiding machine is designed according to a threading action principle, is high in requirements of processing precision of the needles and the racks, and can braid mat tiles with different sizes and different styles. The mahjong braiding machine is simple in structure, compact in design, relatively high in requirements of processing precision of key components and high in automation degree, and completely realizes PLC control.
Description
Technical field
The utility model relates to a kind of mechanical device that weaves block bamboo chip, refers more particularly to a kind of mahjong summer sleeping mat braider.
Background technology
Existing mahjong summer sleeping mat is that the whole nation or the whole world all are to form by artificial hole one a procedure braiding, and labour intensity is big, and efficient is low.Every row's summer sleeping mat piece will be worn an adhesive tape, and every summer sleeping mat has tens row's summer sleeping mat pieces, needs the manual tens binder removal bars of wearing, and every row need wear by the hole is manual, and the hand-knitted efficient of so great influence actually causes braiding to be difficult to promote.
Summary of the invention
In order to overcome the difficulty of present summer sleeping mat braiding, improve braid efficiency, reduce labour cost, be convenient to the popularization of summer sleeping mat knitting skill, the utility model provides a mahjong summer sleeping mat weaving machinery.The braiding of this machinery is not only moved accurately quick, and can weave the summer sleeping mat sheet of multiple shape, can also weave the summer sleeping mat of different styles according to demand.
The technical scheme that its technical problem that solves the utility model adopts is:
This reality is novel to be mainly included: frame 11, tooth row cylinder 12, go up tooth row 13, lead rubber tire mechanism 14, receipt 15, down tooth row 16, push away bar 17, sub-box frame 18, push away bar cylinder 19, sub-box frame cylinder 110, pin 111, the sliding guide rail 112 of sub-film magazine and push away bar guide rail 113.Group tooth row 22 and back group tooth row 24 before frame 11 is provided with are made up of two tooth rows 13,16 up and down respectively, have 4 rooted teeth row, 8 cylinders, and every rooted tooth row promotes and packs up motion by 2 cylinders drives; Cylinder is all fixing by bolt and frame 11; Described lead rubber tire mechanism 14 and be in before the front of group tooth row 22 horizontal directions, before guaranteeing group tooth row 22 closures the time groove that forms with lead rubber tire and cooperate; The described bar 17 that pushes away is away from preceding group of tooth row 22, and in the front of sub-box frame 18, both sides push away bar guide rail 113 as supporting by two, under the effect that pushes away bar cylinder 19, push away bar 17 and move horizontally; Two groups of tooth row 22,24 middle, downward positions of level before and after receipt 15 is in, receipt 15 is fixed on the turning cylinder, and under the promotion of cylinder, the axle rotation drives a receipt 15 and does movement in a curve, promotes adhesive tape and sub-sheet.Sub-box frame 18 is in preceding group tooth row 22 and pushes away between the bar 17, is promoted by sub-box frame cylinder 110, and the both sides is by 112 fixations of two sliding guide rails of sub-film magazines.
The utility model course of work is as follows:
Before the braider work, loaded onto sub-sheet in the sub-film magazine, then open air compressor, guarantee in the braiding process that transmission mechanism such as cylinder has enough power, two groups of tooth rows are in closure state, sub-box frame can move forward and backward along the direction of pin, and two stop positions (is nearby organized one of tooth row position is to put away from the nipper ranking) are arranged, and the home position of sub-box frame is the position that is in away from preceding group of tooth row.Can open braider PLC control cabinet power switch then, the braiding process is as follows:
The first step: by hand first hole of adhesive tape is pressed the head of first pin, the drive of electromagnetism slide block is led rubber tire and is slided along slide bar, leads rubber tire in this process adhesive tape is pressed syringe needle by the hole, realizes threading a needle of adhesive tape;
Second step: preceding group of tooth row opens;
The 3rd step: push away bar under the pneumatic action of cylinder, the adhesive tape of putting on pin is shifted onto the position of organizing tooth row near the back; Push away bar in the process of motion, sub-box frame moves to the position of tooth row nearby;
The 4th step: push away bar and fall back on the home position, preceding tooth row closure;
The 4th step: push away bar under the pneumatic action of cylinder, first group of sub-sheet released from sub-box end opening, along pushing to syringe needle, preceding group of tooth row opens at once, pushes away bar and continues to shift first group of sub-sheet onto organize tooth row near the back position (the PLC program is predetermined);
The 5th step: push away bar and sub-box frame is got back to the home position along straight line together;
The 6th step: preceding group of tooth row closure, group tooth row in back opens afterwards;
The 7th step: receipt rotates under the drive of cylinder, takes advantage of a situation first group of sub-sheet and adhesive tape were pushed away backshank to line;
The braider job step begins circulation from the first step again later on, up to the braiding task termination.
In sum, the utlity model has following advantage:
The design principle inspiration of this novel practical patent derives from manual entire exercise of trying to make a match, and custom-designed pin guide line passes the summer sleeping mat piece, the head and the afterbody of the fixing respectively and clamping pin of two groups of tooth row devices; One group pushes away bar and one group of receipt promotes the summer sleeping mat piece respectively, shifts backshank onto from syringe needle, and the position of pin is constant relatively in whole process, leads rubber tire and constantly carries adhesive tape.So it is accurately quick to make braiding not only move, and can weave the summer sleeping mat sheet of multiple shape, can also weave the summer sleeping mat of different styles according to demand.This novel practical equipment adopts PLC control, and programming realization control is automatically passed through in the action that a whole set of is continuous, the continuous and accurate popularization of also being convenient to mechanical knitting skill of safety action.
Description of drawings
Fig. 1 the utility model overall structure front view;
Fig. 2 the utility model overall structure vertical view;
Fig. 3 the utility model tooth row press strip structural front view;
Fig. 4 the utility model tooth row press strip structure side view;
Fig. 5 the utility model is led the rubber tire structural representation;
Fig. 6 the utility model needle construction schematic diagram;
The specific embodiment
The utility model specific embodiment now is described in detail in detail in conjunction with the accompanying drawings, as shown in Figure 1 and Figure 2, the utility model mainly includes: frame 11, tooth row cylinder 12, go up tooth row 13, lead rubber tire mechanism 14, receipt 15, down tooth row 16, push away bar 17, sub-box frame 18, push away bar cylinder 19, sub-box frame cylinder 110, pin 111, the sliding guide rail 112 of sub-film magazine and push away bar guide rail 113.As shown in Figure 3, Figure 4, group tooth row 22 and back group tooth row 24 before frame 11 is provided with are made up of two tooth rows 12,13 up and down respectively, have 4 rooted teeth row, 8 cylinders, and every rooted tooth row promotes and packs up motion by 2 cylinders drives; Cylinder is all fixing by bolt and frame 11; Described lead rubber tire mechanism 14 and be in before the front of group tooth row 22 horizontal directions, before guaranteeing group tooth row 22 closures the time groove that forms with lead rubber tire and cooperate; The described bar 17 that pushes away is away from preceding group of tooth row 22, and in the front of sub-box frame 18, both sides push away bar guide rail 113 as supporting by two, under the effect that pushes away bar cylinder 19, push away bar 17 and move horizontally; Two groups of tooth row 22,24 middle, downward positions of level before and after receipt 15 is in, receipt 15 is fixed on the turning cylinder, and under the promotion of cylinder, the axle rotation drives a receipt 15 and does movement in a curve, promotes adhesive tape and sub-sheet.Sub-box frame 18 is in preceding group tooth row 22 and pushes away between the bar 17, is promoted by sub-box frame cylinder 110, and the both sides is by 112 fixations of two sliding guide rails of sub-film magazines.
Pushing away on bar 17 and receipt 15 structures all has faller gill, all is to be power with the cylinder; The effect that pushes away bar 17 is to be responsible for respectively adhesive tape and sub-sheet being put on syringe needle, and shifts them onto organize tooth row near the back position; The effect of receipt 15 is to be responsible for respectively adhesive tape and sub-sheet being pushed away backshank from the position near the back tooth row, realizes reaching the standard grade.It has two stop positions in whole braiding process, one is the position away from preceding group of tooth row, and one is the position (by program setting) near preceding group of tooth row, and wherein the former is the home position of sub-box frame; This is for the last pin order that guarantees word slice and adhesive tape and prevents coming off of sub-sheet.In the course of the work, pushing away bar hole under the sub-box frame releases one group of sub-sheet; Pay special attention to, push away regain after bar has pushed away word slice in, sub-box frame and push away bar and regain together.
Described every group of tooth row divides two tooth rows up and down again, and top tooth row is all bonding with press strip 21 (press strip is an elastomeric material), mainly plays locking pin in the tooth row closure; In whole braiding process, the position of pin is motionless, by the clamping that realizes pin that is alternately closed of the two groups of tooth rows in front and back; Have 4 toothed rack (cross section has nothing in common with each other), every toothed rack is responsible for promotion by two cylinders; The groove that preceding group tooth row closure forms when being is to lead the working space that rubber tire presses adhesive tape at syringe needle.
As shown in Figure 5, described leading is provided with slide bar 31 in the rubber tire structure, and mount is on frame 11, and slide bar 31 inside are that basic magnet is arranged, and basic magnet moves along slide bar 31 under the impetus of gas, and the slide block 34 that utilizes magnetic force to drive the outside moves; Slide block 34 and axle 32 be mount together, axle 32 with lead that rubber tire 33 is assembled together by rolling bearing and pin; In the course of the work, lead rubber tire 33 rolling adhesive tape and press syringe needle by the hole.Lead adhesive tape and radially open two grooves, the width of deep trouth is decided according to the diameter of pin, leads the middle groove that has a dark 3-10mm of wide 0.8-3mm of rubber tire, it be that relatively another bottom land is calculated deeply, lead the rubber tire outermost layer and also have a groove of being wider than adhesive tape width 0.1-1mm, the degree of depth is decided according to adhesive tape thickness.As adhesive tape thickness is that the degree of depth of 2.5mm groove is just between 2.3-3.2mm.
As shown in Figure 6,41 one-tenth at the syringe needle of described pin 111 is cone-shaped, makes things convenient for shuttling back and forth of adhesive tape and sub-sheet; Preceding working portion 42 is that the cross section circle is fallen into an angle of 90 degrees with back working portion 43, cooperates with preceding group and back group tooth row respectively, and 44 one-tenth of backshanks are hook-shaped, and cover is reached the standard grade, and conveniently sub-sheet and adhesive tape shuttles back and forth.
The utility model course of work is as follows:
Before the braider work, loaded onto sub-sheet in the sub-film magazine, then open air compressor, guarantee in the braiding process that transmission mechanism such as cylinder has enough power, two groups of tooth rows are in closure state, sub-box frame can move forward and backward along the direction of pin, and two stop positions (is nearby organized one of tooth row position is to put away from the nipper ranking) are arranged, and the home position of sub-box frame is the position that is in away from preceding group of tooth row.Can open braider PLC control cabinet power switch then, the braiding process is as follows:
The first step: by hand first hole of adhesive tape is pressed the head of first pin, the drive of electromagnetism slide block is led rubber tire and is slided along slide bar, leads rubber tire in this process adhesive tape is pressed syringe needle by the hole, realizes threading a needle of adhesive tape;
Second step: preceding group of tooth row opens;
The 3rd step: push away bar under the pneumatic action of cylinder, the adhesive tape of putting on pin is shifted onto the position of organizing tooth row near the back; Push away bar in the process of motion, sub-box frame moves to the position of tooth row nearby;
The 4th step: push away bar and fall back on the home position, preceding tooth row closure;
The 4th step: push away bar under the pneumatic action of cylinder, first group of sub-sheet released from sub-box end opening, along pushing to syringe needle, preceding group of tooth row opens at once, pushes away bar and continues to shift first group of sub-sheet onto organize tooth row near the back position (the PLC program is predetermined);
The 5th step: push away bar and sub-box frame is got back to the home position along straight line together;
The 6th step: preceding group of tooth row closure, group tooth row in back opens afterwards;
The 7th step: receipt rotates under the drive of cylinder, takes advantage of a situation first group of sub-sheet and adhesive tape were pushed away backshank to line;
The braider job step begins circulation from the first step again later on, up to the braiding task termination.
Claims (5)
1. mahjong summer sleeping mat braider is characterized in that: mainly include: frame (11), tooth row cylinder (12), go up tooth row (13), lead rubber tire mechanism (14), receipt (15), down tooth row (16), push away bar (17), sub-box frame (18), push away bar cylinder (19), sub-box frame cylinder (110), pin (111), the sliding guide rail (112) of sub-film magazine and push away bar guide rail (113); Group tooth row (220) and back group tooth row (24) before frame (11) is provided with are made up of two tooth rows (12), (13) up and down respectively, have 4 rooted teeth row, 8 cylinders, and every rooted tooth row promotes and packs up motion by 2 cylinders drives; Cylinder is all fixing by bolt and frame 11; Described lead rubber tire mechanism (14) and be in before the front of group tooth row (22) horizontal direction, before guaranteeing group tooth row (22) closed the time groove that forms with lead rubber tire and cooperate; The described bar (17) that pushes away is away from preceding group of tooth row (22), and in the front of sub-box frame (18), both sides push away bar guide rail (113) as supporting by two, under the effect that pushes away bar cylinder (19), push away bar (17) and move horizontally; Two groups of tooth rows (22), (24) middle, downward position of level before and after receipt (15) is in, receipt (15) is fixed on the turning cylinder, and under the promotion of cylinder, the axle rotation drives a receipt (15) and does movement in a curve, promotes adhesive tape and sub-sheet; Sub-box frame (18) is in preceding group tooth row (22) and pushes away between the bar (17), is promoted by sub-box frame cylinder (110), and the both sides is fixing by two sliding guide rails of sub-film magazines (112).
2. mahjong summer sleeping mat braider according to claim 1 is characterized in that: pushing away on bar (17) and receipt (15) structure and all be provided with faller gill, is power with the cylinder; Push away bar (17) adhesive tape and sub-sheet are put on syringe needle, and shift them onto organize tooth row near the back position; Receipt (15) pushed away backshank with adhesive tape and sub-sheet from the position near the back tooth row, realized reaching the standard grade; Be provided with two stop positions in whole braiding process, one is the position away from preceding group of tooth row, and one is the position near preceding group of tooth row.
3. mahjong summer sleeping mat braider according to claim 1 is characterized in that: described every group of tooth row divides two tooth rows up and down again, and top tooth row is all bonding with press strip (21).
4. mahjong summer sleeping mat braider according to claim 1, it is characterized in that: described leading is provided with slide bar (31) in the rubber tire structure, mount is on frame (11), slide bar (31) inside is that basic magnet is arranged, basic magnet moves along slide bar (31) under the impetus of gas, and the slide block (34) that utilizes magnetic force to drive the outside moves; Slide block (34) fixedly is assembled together with axle (32), axle (32) and lead rubber tire (33) and be assembled together by rolling bearing and pin; In the course of the work, lead rubber tire (33) rolling adhesive tape and press syringe needle by the hole.
5. a kind of mahjong summer sleeping mat braider according to claim 1 is characterized in that: the syringe needle (41) of described pin (111) becomes cone-shaped, makes things convenient for shuttling back and forth of adhesive tape and sub-sheet; Preceding working portion (42) is that the cross section circle is fallen into an angle of 90 degrees with back working portion (43), cooperates with preceding group and back group tooth row respectively, and backshank (44) one-tenth is hook-shaped, and cover is reached the standard grade, with shuttling back and forth of convenient sub-sheet and adhesive tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201391609U CN201483603U (en) | 2009-07-02 | 2009-07-02 | Mahjong mat braiding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201391609U CN201483603U (en) | 2009-07-02 | 2009-07-02 | Mahjong mat braiding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201483603U true CN201483603U (en) | 2010-05-26 |
Family
ID=42422499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201391609U Expired - Fee Related CN201483603U (en) | 2009-07-02 | 2009-07-02 | Mahjong mat braiding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201483603U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102578856A (en) * | 2012-03-14 | 2012-07-18 | 福州大学 | Bead cool mat weaving device |
| CN102672769A (en) * | 2012-05-30 | 2012-09-19 | 杨迪军 | Strengthening device for bamboo mat knitting machine |
| CN104908118A (en) * | 2014-03-13 | 2015-09-16 | 龙浦兴业股份有限公司 | Summer sleeping mat weaving method |
| CN110328723A (en) * | 2019-07-11 | 2019-10-15 | 付俊杰 | Automatic braiding machine for bamboo sheet mat and cushion |
-
2009
- 2009-07-02 CN CN2009201391609U patent/CN201483603U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102578856A (en) * | 2012-03-14 | 2012-07-18 | 福州大学 | Bead cool mat weaving device |
| CN102578856B (en) * | 2012-03-14 | 2014-06-25 | 福州大学 | Bead cool mat weaving device |
| CN102672769A (en) * | 2012-05-30 | 2012-09-19 | 杨迪军 | Strengthening device for bamboo mat knitting machine |
| CN104908118A (en) * | 2014-03-13 | 2015-09-16 | 龙浦兴业股份有限公司 | Summer sleeping mat weaving method |
| CN110328723A (en) * | 2019-07-11 | 2019-10-15 | 付俊杰 | Automatic braiding machine for bamboo sheet mat and cushion |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100526 Termination date: 20100702 |