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CN201477953U - Tensile flexible cable for driving operation buttons - Google Patents

Tensile flexible cable for driving operation buttons Download PDF

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Publication number
CN201477953U
CN201477953U CN2009201868482U CN200920186848U CN201477953U CN 201477953 U CN201477953 U CN 201477953U CN 2009201868482 U CN2009201868482 U CN 2009201868482U CN 200920186848 U CN200920186848 U CN 200920186848U CN 201477953 U CN201477953 U CN 201477953U
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Prior art keywords
cable
conductor
core
layer
cable core
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Expired - Fee Related
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CN2009201868482U
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Chinese (zh)
Inventor
袁胜举
朱爱芜
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Anhui Xingfu Electric Appliances & Cables Co Ltd
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Anhui Xingfu Electric Appliances & Cables Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

本实用新型公开了一种行车操作按钮用抗拉软电缆,包括电缆缆芯,在缆芯间隙设置有填充层以保持电缆的圆整度,设置包带层将所述缆芯及填充层包覆于其中,电缆的最外层为挤包于所述包带层上的外护套,所述缆芯由处于缆芯中央的钢丝索和环绕设置于所述钢丝索外围的绝缘线芯构成,各绝缘线芯由导体和挤包于导体上的绝缘层构成。本实用新型电缆具有较高的柔韧性,较强的抗拉性能,弯折多次导体不断裂、绝缘和护套不皲纹。

Figure 200920186848

The utility model discloses a tension-resistant flexible cable for driving operation buttons, which comprises a cable core, a filling layer is arranged in the gap between the cable cores to maintain the roundness of the cable, and a wrapping layer is arranged to cover the cable core and the filling layer. Covered in it, the outermost layer of the cable is an outer sheath extruded on the tape layer, and the cable core is composed of a steel wire rope in the center of the cable core and an insulated wire core arranged around the periphery of the steel wire rope , each insulated wire core is composed of a conductor and an insulating layer extruded on the conductor. The cable of the utility model has high flexibility and strong tensile performance, and the conductor is not broken when bent many times, and the insulation and the sheath are not chapped.

Figure 200920186848

Description

一种行车操作按钮用抗拉软电缆 Tensile flexible cable for driving operation buttons

技术领域:Technical field:

本实用新型涉及一种行车操作按钮用抗拉软电缆,属于电线电缆技术领域。The utility model relates to a tensile flexible cable for driving operation buttons, which belongs to the technical field of electric wires and cables.

背景技术:Background technique:

行车及起重机等特殊行业中,电缆为设备提供动力及信号控制作业,此类电缆性能要求高,结构较为复杂,其横截面一般可为圆形或扁形,目前,该类设备所使用的动力电缆存在以下缺陷:由于电缆在使用过程中不仅要承受自身的重力,而且还要承受来自设备来回运动所产生的拉力,因此容易导致电缆的线芯折断,造成报废;还有,电缆在使用中,需要频繁移动,电缆的线芯和护套之间产生滑移,绝缘线芯伸出护套外,绝缘被拉伸,当有强电流通过时,电缆容易被击穿。而目前的这类电缆不够柔软,弯曲度小,抗拉力小,导体容易断裂,在使用过程中若电缆出现故障往往导致生产事故的发生。In special industries such as driving and cranes, cables provide power and signal control operations for equipment. This type of cable has high performance requirements and a relatively complex structure. Its cross-section can generally be round or flat. At present, the power cables used in such equipment There are the following defects: since the cable not only bears its own gravity during use, but also bears the pulling force generated by the back and forth movement of the equipment, it is easy to cause the core of the cable to break and cause scrapping; in addition, the cable is in use, Frequent movement is required, slippage occurs between the core and the sheath of the cable, the insulated core protrudes out of the sheath, the insulation is stretched, and the cable is easily broken down when a strong current passes through it. However, the current cables of this type are not soft enough, have small bending degree, small tensile force, and the conductors are easy to break. If the cable breaks down during use, it often leads to production accidents.

发明内容:Invention content:

为克服现有技术的缺陷,本实用新型的目的在于提供一种行车操作按钮用抗拉软电缆,具有较高的柔韧性,较强的抗拉性能,弯折多次导体不断裂、绝缘和护套不皲纹。In order to overcome the defects of the prior art, the purpose of this utility model is to provide a tensile flexible cable for driving operation buttons, which has high flexibility and strong tensile performance, and the conductor does not break after being bent many times, and is insulated and The sheath is not chapped.

本实用新型解决技术问题采用如下技术方案:The utility model solves the technical problem and adopts the following technical solutions:

一种行车操作按钮用抗拉软电缆,包括电缆缆芯,在缆芯间隙设置有填充层以保持电缆的圆整度,设置包带层将所述缆芯及填充层包覆于其中,电缆的最外层为挤包于所述包带层上的外护套,所述缆芯由处于缆芯中央的钢丝索和环绕设置于所述钢丝索外围的绝缘线芯构成,各绝缘线芯由导体和挤包于导体上的绝缘层构成。A tension-resistant flexible cable for driving operation buttons, including a cable core, a filling layer is arranged in the gap between the cable cores to maintain the roundness of the cable, and a wrapping layer is provided to cover the cable core and the filling layer. The outermost layer of the cable is an outer sheath extruded on the tape layer. The cable core is composed of a steel wire rope in the center of the cable core and an insulated wire core arranged around the periphery of the steel wire rope. Each insulated wire core It consists of a conductor and an insulating layer extruded on the conductor.

所述导体采用第6类特柔软镀锡铜绞合导电线芯。The conductor adopts category 6 extra-soft tinned copper stranded conductive wire core.

所述外护套采用热阻燃耐油丁腈橡胶制成。The outer sheath is made of heat-resistant, flame-resistant and oil-resistant nitrile rubber.

与已有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

电缆导体比较紧凑柔韧,不易断裂,即该电缆具有较高的柔韧性,是一般电缆柔韧性的15倍左右;绝缘层和外护套具有优异的耐侯性、耐热老化性、阻燃性、耐油、抗张强度高和韧性好、回弹性以及优异的压缩永久变形性和优良的电气绝缘性能,同时绝缘层、外护套还不皲纹;在成缆时加了一根较软细柔软钢丝索(单根直径不大于1.0mm),使其具有抗拉的特性,其抗张强度可达到800Mpa,从而保证外护套和导体不断裂、不变形,并安全地运行。本实用新型电缆柔软、抗拉、阻燃,解决了行车控制系统的控制电缆不够柔软,弯曲度小,抗拉力小,导体容易断裂的问题,使其可广泛应用于各种桥式、梁式、地轨式的操作按钮到行车控制系统之间控制线。The cable conductor is relatively compact and flexible, and is not easy to break, that is, the cable has high flexibility, which is about 15 times that of ordinary cables; the insulation layer and outer sheath have excellent weather resistance, heat aging resistance, flame retardancy, Oil resistance, high tensile strength, good toughness, resilience, excellent compression set and excellent electrical insulation performance, while the insulating layer and outer sheath are not chapped; The steel wire rope (single diameter not greater than 1.0mm) makes it have tensile properties, and its tensile strength can reach 800Mpa, so as to ensure that the outer sheath and conductor will not break or deform, and run safely. The cable of the utility model is soft, tensile and flame retardant, which solves the problems that the control cable of the driving control system is not soft enough, has small bending degree, small tensile force, and the conductor is easy to break, so that it can be widely used in various bridges and beams. The control line between the operation button of type and ground rail type and the driving control system.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中标号:1导体,2绝缘层,3钢丝索,4填充层,5包带层,6外护套。Labels in the figure: 1 Conductor, 2 Insulation layer, 3 Steel wire rope, 4 Filling layer, 5 Tape layer, 6 Outer sheath.

以下通过具体实施方式,并结合附图对本实用新型作进一步说明。The utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.

具体实施方式,非限定实施例如下所述:The specific implementation, non-limiting examples are as follows:

实施例:图1所示,导体1采用第6类特柔软镀锡铜绞合导电线芯,导体生产经过拉丝-退火镀锡-束丝-(复绞)四个阶段,导体采用束绞的形式,截面在4mm2以下的导体采用束丝形式,截面在4mm2及以上的导体,由于截面大,导体单丝根数太多,在束丝后还要进行复绞,其中4mm2以下导体中单丝最大直径为0.16mm,同时2.5mm2以下采用小节距束丝,2.5mm2及以上先小节距束丝厚反方向绞合;绝缘层2采用丁腈橡胶材料,采用挤压式模具挤出,温度控制在135±10℃之间;抗拉钢丝索3采用一根较细(单根直径不大于1.0mm)柔软抗拉钢丝索,填充层4采用麻绳填充,保持电缆形状的圆整性;包带层5为无纺布绕包,采用搭盖绕包,搭盖率为20%;成缆后与电缆本身的外护套6形成一体结构。阻燃耐油丁腈橡胶材料制作的外护套6,同样也采用挤压式模具挤出,温度控制在140~170℃之间,可根据设备和材料的实际情况对模具进行调整。Embodiment: As shown in Figure 1, the conductor 1 adopts the 6th type of extra soft tinned copper stranded conductive wire core, and the conductor is produced through four stages of wire drawing-annealing and tinning-bundling-(re-twisting), and the conductor adopts bundle twisting Form, conductors with a cross-section below 4mm 2 are in bundled form, conductors with a cross-section of 4mm 2 and above, due to the large cross-section, the number of conductor single wires is too large, and re-twisting is required after the bundle, and conductors below 4mm 2 The maximum diameter of the medium single wire is 0.16mm, and at the same time, the small-pitch bundle wire is used below 2.5mm2 , and the small-pitch bundle wire thickness is 2.5mm2 and above. Extrusion, the temperature is controlled between 135±10°C; the tensile steel wire rope 3 adopts a thinner (single diameter not greater than 1.0mm) soft tensile steel wire rope, and the filling layer 4 is filled with hemp rope to keep the shape of the cable Roundness; the wrapping layer 5 is wrapped with non-woven fabric and covered with a covering rate of 20%; after being cabled, it forms an integral structure with the outer sheath 6 of the cable itself. The outer sheath 6 made of flame-retardant and oil-resistant nitrile rubber material is also extruded by an extrusion die, and the temperature is controlled between 140-170°C. The die can be adjusted according to the actual conditions of equipment and materials.

Claims (3)

1. moving operation button tension flexible cable, comprise cable conductor, be provided with packed layer (4) in the cable core gap to keep the roundness of cable, belting layer (5) is set to be coated on described cable core and packed layer wherein, the outermost layer of cable is the oversheath (6) that extrudes on described belting layer, it is characterized in that, described cable core constitutes by the hawser that is in cable core central authorities (3) with around the insulated wire cores that is arranged at described hawser periphery, and each insulated wire cores is by conductor (1) and extrude insulating barrier (2) formation on conductor.
2. a kind of moving operation button tension flexible cable according to claim 1 is characterized in that, described conductor (1) adopts the stranded conductor wire core of the special soft tin-coated copper of the 6th class.
3. a kind of moving operation button tension flexible cable according to claim 1 is characterized in that, described oversheath (6) adopts thermal resistance combustion oil resistant butadiene-acrylonitrile rubber to make.
CN2009201868482U 2009-08-07 2009-08-07 Tensile flexible cable for driving operation buttons Expired - Fee Related CN201477953U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201868482U CN201477953U (en) 2009-08-07 2009-08-07 Tensile flexible cable for driving operation buttons

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102082004A (en) * 2010-12-30 2011-06-01 河南华泰特种电缆有限公司 Cleaning-type oil-resistant cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102082004A (en) * 2010-12-30 2011-06-01 河南华泰特种电缆有限公司 Cleaning-type oil-resistant cable

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100519

Termination date: 20140807

EXPY Termination of patent right or utility model