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CN201447427U - Large-area silver mirror-coating production line - Google Patents

Large-area silver mirror-coating production line Download PDF

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Publication number
CN201447427U
CN201447427U CN2009200587617U CN200920058761U CN201447427U CN 201447427 U CN201447427 U CN 201447427U CN 2009200587617 U CN2009200587617 U CN 2009200587617U CN 200920058761 U CN200920058761 U CN 200920058761U CN 201447427 U CN201447427 U CN 201447427U
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machine
glass
production line
paint
silver mirror
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Expired - Fee Related
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CN2009200587617U
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Chinese (zh)
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钟肇兰
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Individual
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Individual
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Abstract

Large-area silver mirror-coating production line is formed by the following various devices: a pre-cleaning device, a polisher (1), a hobber (2), a spraying machine (3), an air-drying device, a glass drying device, a lacquer showering machine (5), a dryer (4), an air cooling device, a pickler, a cleaning device and an air-drying device. A connecting rod on the polisher is simultaneously used for adjusting the height of a grinding disc; an upper brush and a lower brush of the hobber are separated in transmission, and a screw rod is used for adjusting the height of the brushes; several nozzles of the spraying machine are dragged by a synchronous belt; four small baking oven covers are mounted on the upper surface of the dryer, so that the volatilized solvent can be easily discharged, and the maintenance is convenient; and small raised lines are formed on a conveying belt of the lacquer showering machine to reduce pollution. Although the technologies such as cleaning, spraying, flow coating, drying and the like are carried out by common devices, glass with silver mirror coating and stable quality can be obtained, and the operation is simple and practical. The production line provided by the utility model is suitable for coating silver mirror, environment-friendly mirror, antique mirror and protective film on the large-sized glass.

Description

Big area silver mirror coating film production line device
Technical field
The utility model relates to a kind of device of glass coating, particularly a kind of big area silver mirror coating film production line device.
Technical background
The glass coating technology is towards the development of two general orientation, i.e. chemical technology under the physical technology under the vacuum condition, and atmospheric condition.For large-area glass, convenient because of the equipment simple operations of chemical silvering, the clear rotproofness of silver mirror minute surface is good and be widely used.Traditional silverskin processing step is, earlier at preplating silverskin on glass, as the sensitization preparatory stage.Glass surface has had conduction property, but just autocatalysis ground has deposited silverskin.Improvement afterwards is to replace Silver Nitrate with the gluconic acid compound, and the protective layer of follow-up plating develops into and uses the protective membrane of other metals such as tin to come Alloy instead of Copper.As for spraying technique, manual is gradient method and pouring method, the now main nozzle that uses, and key is in the process from the nozzle to the glass surface, prevent and avoid solution to reduce, otherwise the consistence of rete will be subjected to grievous injury.The paint that uses comprises end knee and end face lacquer, to prevent rete corrosion and physical abuse takes place.Whole coating process is to finish on a production line, in the middle of comprise some procedures.Chinese patent application number 200610051704.7 " unleaded no copper ring is protected the complete processing of mirror " (publication number CN 1850688A), disclose a kind of technology, comprised that glass polishing cleaning-flushing-sensitization-flushing-plating Palladous chloride-flushing-silver-plated-flushing-plating passivator-washing-dry up oven dry-plating the first layer lacquer-oven dry-plating second layer lacquer-oven dry-cleaning cools off-dry up-18 procedures such as finished product.The main improvement is to have increased; One, increases the plating Palladous chloride sensitization and silver-plated, two, between silver-plated and plating priming paint, increase and plate passivator.Purpose is environmental protection and the resistance to corrosion that improves mirror, and its sticking power is better than existing bronze mirror.
But, in every section operation of a production line,, need do meticulous design, to reach the process goal of this section operation to the equipment in this section operation.For example, operations such as cleaning, spraying plating, leaching paint not only require to operate steadily uniform force application, and, no matter glass surface is polished, scrub spray or pouring, not only operation will evenly, also be wanted environmental protection, safety, and this just need make improvements equipment, to improve coating quality.
Summary of the invention
The purpose of this utility model is to avoid above-mentioned the deficiencies in the prior art part, and provide a kind of large-area flat-plate glass is implemented plated film, operate simple and easyly, and accurately, the spraying plating quality is better, environmental protection, safe silver mirror coating film production line device.
The purpose of this utility model can reach by following measure:
A kind of big area silver mirror coating film production line device is by the various device that large-area glass is carried out plated film, and the production line formed of combination running is characterized in that on line, and described product line device comprises the various device of next coming in order:
Pre-washing equipment-polishing machine (1)-the roll machine of washing (2)-coating machine (3)-apparatus for drying-glass drying plant-pouring paint machine (5)-dryer (4)-air-cooled equipment-pouring paint machine (5)-dryer (4)-air-cooled equipment-pickling installation-cleaning equipment-apparatus for drying.
Above-mentioned polishing machine is a kind of disc type polishing machine, this machine includes the mill one by one that is arranged in rows on machine, each mill all is installed in upright washing on the seat across the polishing machine side, the bistrique of each mill is attached on the surface of workpiece glass, drive a two that strides across the connecting rod of polishing machine bottom surface by a handwheel, at two of connecting rod, be connected with worm-and-wheel gear respectively, mesh with the upright bottom of washing two separately again.
The above-mentioned machine of washing that rolls, include by motor drove separately, some go up hairbrush row and some following hairbrush, wherein, be arranged on the last hairbrush above the workpiece glass surface, its supporting framed bent is connected with a joggle on four lifting screws, and by the relative height of integrally-regulated itself and glass surface; Every lifting screw is connected on the drive axle of motor jointly through a step-down gear.
Above-mentioned coating machine, be that a kind of spraymetal compound that is used for is to workpiece coating machine on glass, include a plurality of transfer rollers of conveying work pieces glass, above the workpiece glass surface, be provided with several nozzles that are installed on the jet stem, this jet stem is with its two ends, be assemblied in respectively in two guide rails that respectively carry linear bearings, and the two ends of this jet stem, be connected on the synchronous band on the forward and backward two sides of coating machine, these two synchronous bands are enclosed within the rotating shaft of a motor and prolong on the power wheel of axle in front and back respectively; Above nozzle, be provided with draught hood.
Above-mentioned dryer is a baking oven, includes the supporting upper frame that baking oven central authorities arch upward, and 4 small bake oven lids on the supporting upper frame are provided with quartz electrothermal tube in the baking oven the inside, and the electrical wiring position of quartz electrothermal tube is arranged on the baking oven outside.
Above-mentioned pouring paint machine is a pouring paint machine that is used for priming paint leaching paint and finish paint leaching paint, and this pouring paint machine includes two conveying belt that are used for conveying work pieces glass, and every conveying belt is supported on the face of independent one by one, contour platform; Above conveying belt, be provided with the spray header of paint, above the conveying belt of spray header back segment, be provided with exhaust blower and exhaust hood.
On the above-mentioned conveying belt body and the upper surface of workpiece glass contact, be vertically arranged with the raised line of some separations.
Product line device of the present utility model has following advantage:
1. employing common equipment is realized the processing to large-area glass, cleans, technologies such as spraying plating, leaching paint, oven dry, and obtains steady quality, the glass of long-lived silver mirror plated film, simple to operate, easy row.
2. in the glossing stage, the connecting rod on the polishing machine connects the upright worm and gear of washing two in aggregates, and the upright height of washing seat is regulated at two simultaneously, not only regulates simply, and bistrique is also more even, accurate, easy to operate with contacting of workpiece face.
3. wash operation stage rolling, at first, with last, hairbrush row's transmission separately, avoid interacting.Do not adjust under the situation with the glass surface contact condition at following hairbrush, only regulate the relative distance that goes up hairbrush and workpiece surface, and the whole hairbrush of going up arranges and do as a whole the adjusting, promptly arrange the adjustable height at two by hairbrush in the lifting screw adjustment.This control method is convenient, accurate.
4. the coating machine that uses in the spraying plating section both had been used for sensitizing layer tin chloride in the spraying plating, was used to spray Silver Nitrate+reductant solution again with silver-plated, also was used to spray copper sulfate+iron powder to plate the protective layer copper film.Therefore spray evenly, easy to operate is crucial requirement.In the coating machine of this device, lower floor is a transfer roller one by one, the upper strata is the exhaust hood of a golden font, several nozzle alternately configured are on a jet stem, two of jet stem through linear bearings, be installed in two guide rails, the synchronous band that driven by motor draws, and reciprocally swinging, the plating bath of ejection is sprinkled upon on the workpiece surface equably, and such device swing is steady, sprinkling is even.Draught hood both can make volatile gases not escape the pollution workshop, prevented that again dust from dropping in the sprinkling zone.
5. in baking stage, the baking oven top portion is slit into several for example 4 little baking chamber caps, the upper frame of each little baking chamber cap all arches upward, and is easy to solvent flashing is drained, also convenient for maintaining; Adopt the higher quartz electrothermal tube of thermo-efficiency, help paint curing, electrothermal tube wiring position is placed in outside the baking oven, can avoid the paint burning that causes because of the circuit loose contact.
6, in the leaching paint section, no matter be priming paint leaching paint or finish paint leaching paint, it at first is the transmission of workpiece, conveying belt is supported on a plurality of chain-waless, be easy to get the high low-key of glass surface more smooth, make the paint that spoons fast more even. some little raised lines are arranged on the conveying belt body, can be when being stained with paint because of the conveying belt accident, reduce the pollution of paint to glass surface. after drenching on the workpiece as the paint of waterfall shape, then, glass is sent to the volatilization district that device has exhaust blower and exhaust hood, take solvent away, lacquer painting is smooth, even.
Below in conjunction with drawings and Examples the utility model is done further indefiniteness narration.
Description of drawings
Fig. 1 is the main TV structure synoptic diagram of the polishing machine of the utility model product line device,
Fig. 2 is the side-looking structural representation of above-mentioned polishing machine;
Fig. 3 is an A portion enlarged view;
Fig. 4 is a B portion enlarged view:
Fig. 5 is a C portion enlarged view;
Fig. 6 is the main TV structure synoptic diagram that rolls the machine of washing of the utility model device;
Fig. 7 is the above-mentioned plan structure synoptic diagram that rolls the machine of washing;
Fig. 8 is the above-mentioned side-looking structural representation that rolls the machine of washing;
Fig. 9 is the main TV structure synoptic diagram of the coating machine of the utility model device;
Figure 10 is the side-looking structural representation of said nozzle machine;
Figure 11 is the main TV structure synoptic diagram of the dryer of the utility model device;
Figure 12 is the plan structure synoptic diagram of above-mentioned dryer;
Figure 13 is the side-looking structural representation of above-mentioned dryer;
Figure 14 is the main TV structure synoptic diagram of the pouring paint machine of the utility model device;
Figure 15 is the plan structure synoptic diagram of above-mentioned pouring paint machine;
Figure 16 is the diagrammatic cross-section of the conveying belt body part of above-mentioned pouring paint machine;
Among each figure, the 1st, polishing machine, the 11st, mill, the 12nd, the upright seat of washing, the 13rd, handwheel, the 14th, connecting rod, 15,15 ' is worm-and-wheel gear, the 2nd, roll the machine of washing, the 21st, last hairbrush row, the 22nd, following hairbrush row, the 23rd, lifting screw, the 24th, step-down gear, the 25th, roll the lifting motor of the machine of washing, the 3rd, coating machine, the 31st, transfer roller, the 32nd, jet stem, 321,321 ' is the two ends of this bar, the 33rd, and nozzle, 34,34 ' is linear bearings, 35,35 ' is guide rail, 36,36 ' is synchronous band, the 37th, and the motor of coating machine, the 38th, draught hood, the 4th, dryer, the 40th, supporting upper frame, 41,42,43,44th, the small bake oven lid, the 45th, quartz electrothermal tube, 46 expression electrical wiring positions, the 5th, pouring paint machine, the 51st, conveying belt, the 511st, the raised line on the conveying belt, the 52nd, platform, the 53rd, spray header, the 54th, exhaust blower, the 55th, exhaust hood.
Embodiment
In production plant, arrange following equipment successively, form a production line: pre-washing equipment-polishing machine (1)-the roll machine of washing (2)-coating machine (3)-apparatus for drying-glass drying plant-pouring paint machine (5)-dryer (4)-air-cooled equipment-pouring paint machine (5)-dryer (4)-air-cooled equipment-pickling installation-cleaning equipment-apparatus for drying.
In aforesaid device, some is with existing common equipment, directly install production line, and some equipment is through improving, and then incorporates in the production line.The workpiece of this production line is the large-area glass flat board, and glass is from last horse, through a series of technologies relevant with plated film, covers whole production line, to following horse only.In the middle of, between some two kinds of technology,, or cushioning, or do the preparation of one technology down through one section transition section, each technology has certain operating parameters and control requirement, and wherein, more important several roads technology is finished by following machinery equipment.
Polishing machine 1 is a kind of disc type polishing machine, the workpiece back translation of putting on the shelf enters prewashing, enters the machining position of polishing machine 1 again. and device has the upright seat 12 of washing on frame, the mill 11 that is arranged in rows one by one, is installed in upright washing on 12, each mill 11 all has a bistrique, contacts with glass surface; Regulate the upright height of washing seat 12, to adjust the tightness that bistrique contacts with glass surface. this adjusting is by a handwheel 13, connecting rod 14 of interlock, each overlaps worm-and-wheel gear 15 with one the two ends of connecting rod, 15 ' connects, rotate handwheel 13, the worm and gear at two is adjusted identical size, makes to stand two rising of washing seat 12 or reduce same height. and this regulative mode is not only easy but also accurate.
Rolling the machine of washing 2 is the upper and lower faces that transmit the height that moves on frame, corresponding to glass, be respectively arranged with several rows of last hairbrush row 21 and following hairbrush row 22, the hairbrush row folding of upper and lower faces top, the two sides, the end of workpiece glass, the hairbrush on two sides row, driven by separately motor and (signal of the motor that draws is arranged on the figure respectively, but for exempting to obscure, do not mark item) with other motors.Following hairbrush row's 22 height is fixed substantially, only adjusts the height of going up hairbrush row 21.Motor 25 of regulative mode employing through step-down gear 24, drives a vertically disposed lifting screw 23, and screw rod rotates the liter of the shelf that promptly drives a whole set of upward hairbrush of supporting row or falls, thus the contact pressure of regulating hairbrush and glass surface.Such adjusting, not only convenient but also accurate.
Coating machine 3 is that some transfer rollers 31 are arranged on frame, owing to their rotation, with glass translation in the horizontal direction.The jet stem 32 that several nozzles 33 are installed is set above workpiece, and the sprinkling coverage rate of each nozzle 33 can have suitable juxtaposition, to avoid occurring the interface of " empty spray ".The two ends 321,321 ' of jet stem 32 by linear bearings 34,34 ' separately, are installed in respectively in the guide rail 35,35 ' on both sides.Like this, jet stem 32 is to swing in positive apparent direction; Be swing on the side-looking direction, this just commentaries on classics by stopping device control motor, counter-rotating are alternately switched.The transmission shaft of motor 37 at one end, prolongation axle by its transmission shaft is at the other end, drive, be located at the power wheel on it separately and be with 36 synchronously on the two ends, 36 ', synchronously band connects with the two ends 321,321 ' of jet stem again, thereby drives jet stem by bringing synchronously, swing back and forth reposefully, so that spray evenly, easily regulate.Above working face, a draught hood 38 is installed, the evaporable solvent is taken away.Use this coating machine 4, can on workpiece, spray tin chloride successively, or Silver Nitrate+reductive agent, or copper sulfate+iron powder.
Dryer 4 is baking ovens, and the top is divided into 4 little baking chamber caps 41,42,43,44, and the supporting upper frame 40 of each baking chamber cap all arches upward, and like this, is convenient to the solvent evaporates on the lacquer painting, and drains fast.Certainly, less oven cover is also than easy-maintaining.In baking oven, adopt the higher quartz electrothermal tube 45 of thermo-efficiency, be arranged on outside the baking oven, can avoid igniting and catch fire, improved safety index because of loose contact as for its electrical wiring position 46.
Pouring paint machine 5 can be used for spraying respectively priming paint and finish paint.2 conveying belt 51 that are used for conveying work pieces glass; The characteristics that it is outstanding are on the surface of conveying belt, are vertically arranged with some, separate and contour little raised line 511.Like this, even there is paint to drop onto above the conveying belt 51, can not come yet and stain glass surface because of diffusion.2 conveying belt 51 like this are to be supported on the contour one by one platform 52, and platform is a fixed, and conveying belt slips on platform, and the support of platform is arranged, and avoid conveying belt under the weight of workpiece and recessed.Above the workpiece that conveying belt transmits, be provided with a spray header 53, spray header 53 adopts an angle bar edge of a knife, paint drenches down to workpiece continuously from the edge of a knife, conveying work pieces along with conveying belt 51, on glass surface, spoon one deck paint continuously, enter into the pump drainage district that exhaust blower 54 and exhaust hood 55 are housed thereupon, the solvent evaporates in the paint and being drained.
Product line device of the present utility model is applicable to large-area glass is plated silver mirror, environmental protection mirror, mirror modelled after an antique and protection tunic thereof.

Claims (6)

1. a big area silver mirror coating film production line device is by the various device that large-area glass is carried out plated film, and the production line formed of combination running is characterized in that on line, and described product line device comprises the various device of next coming in order:
Pre-washing equipment-polishing machine (1)-the roll machine of washing (2)-coating machine (3)-apparatus for drying-glass drying plant-pouring paint machine (5)-dryer (4)-air-cooled equipment-pouring paint machine (5)-dryer (4)-air-cooled equipment-pickling installation-cleaning equipment-apparatus for drying.
2. big area silver mirror coating film production line device according to claim 1, it is characterized in that, described polishing machine (1) is a kind of disc type polishing machine, this machine includes the mill one by one (11) that is arranged in rows on machine, each mill (11) all is installed in upright washing on the seat (12) across the polishing machine side, the bistrique of each mill (11) is attached on the surface of workpiece glass, drive a two that strides across the connecting rod (14) of polishing machine bottom surface by a handwheel (13), two in connecting rod (14), be connected with worm-and-wheel gear (15 respectively, 15 '), mesh with the upright bottom of washing seat (12) two separately again.
3. big area silver mirror coating film production line device according to claim 1, it is characterized in that, the described machine of washing (2) that rolls, include by that motor drove separately, several rows of last hairbrush row (21) and following hairbrush (22), wherein, be arranged on the last hairbrush row (21) above the workpiece glass surface, its supporting framed bent is connected with a joggle on four lifting screws (23), and by the relative height of integrally-regulated itself and glass surface; Every lifting screw (23) is connected on the transmission shaft of a motor (25) jointly through a step-down gear (24).
4. big area silver mirror coating film production line device according to claim 1, it is characterized in that, described coating machine (3), be that a kind of spraymetal compound that is used for is to workpiece coating machine on glass, include a plurality of transfer rollers (31) of conveying work pieces glass, above the workpiece glass surface, be provided with several nozzles (33) that are installed on the jet stem (32), this jet stem (32) is assemblied in respectively and respectively carries linear bearings (34 with its two ends (321,321 '), 34 ') two guide rails (35,35 ') lining, and the two ends of this jet stem (321,321 '), before being connected to coating machine, the synchronous band (36 on back two sides, 36 ') on, be with (36,36 ') to be enclosed within the rotating shaft of a motor (37) and to prolong on the power wheel of axle in front and back respectively synchronously for these two; Top in nozzle (33) is provided with draught hood (38).
5. big area silver mirror coating film production line device according to claim 1, it is characterized in that, described dryer (4) is a baking oven, includes the supporting upper frame (40) that baking oven central authorities arch upward, 4 small bake oven lids (41 on the supporting upper frame (40), 42,43,44), the baking oven the inside is provided with quartz electrothermal tube (45), and the electrical wiring position (46) of quartz electrothermal tube (45) is arranged on the baking oven outside.
6 big area silver mirror coating film production line devices according to claim 1, it is characterized in that, described pouring paint machine (5), it is a pouring paint machine that is used for priming paint leaching paint and finish paint leaching paint, this pouring paint machine (5) includes 2 conveying belt (51) that are used for conveying work pieces glass, and every conveying belt (51) is supported on the face of independent one by one, contour platform (52); Top in conveying belt (51) is provided with the spray header (53) of paint, and the conveying belt top at spray header (53) back segment is provided with exhaust blower (54) and exhaust hood (55).
7. according to claim 1 or 6 described big area silver mirror coating film production line devices, it is characterized in that, on the upper surface of described conveying belt (51) body and workpiece glass contact, be vertically arranged with the raised line (511) of some separations.
CN2009200587617U 2009-06-19 2009-06-19 Large-area silver mirror-coating production line Expired - Fee Related CN201447427U (en)

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Application Number Priority Date Filing Date Title
CN2009200587617U CN201447427U (en) 2009-06-19 2009-06-19 Large-area silver mirror-coating production line

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Application Number Priority Date Filing Date Title
CN2009200587617U CN201447427U (en) 2009-06-19 2009-06-19 Large-area silver mirror-coating production line

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513264A (en) * 2011-11-10 2012-06-27 石金精密科技(深圳)有限公司 Impregnation device and method of carbon fiber flexible felt prepreg
CN102584032A (en) * 2012-02-15 2012-07-18 肇庆市科润真空设备有限公司 Device and method for manufacturing solar arc-shaped condensation glass
CN102826333A (en) * 2012-09-19 2012-12-19 昆山特力伯传动科技有限公司 Conveying system
CN102863157A (en) * 2012-09-24 2013-01-09 浙江大明玻璃有限公司 Troughed solar condenser making method
CN104117519A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Glass air knife cleaning machine
CN109382239A (en) * 2017-08-10 2019-02-26 深圳市顺安恒科技发展有限公司 A kind of anti-fingerprint spraying filming equipment of the cleaning containing supplied materials
CN111153598A (en) * 2020-01-03 2020-05-15 钟丽莎 A quick coating film device for glass production
CN115368027A (en) * 2022-09-14 2022-11-22 安徽晶晶玻璃制品有限公司 Processing device and method for silver plating on surface of hollow glass product

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513264A (en) * 2011-11-10 2012-06-27 石金精密科技(深圳)有限公司 Impregnation device and method of carbon fiber flexible felt prepreg
CN102584032A (en) * 2012-02-15 2012-07-18 肇庆市科润真空设备有限公司 Device and method for manufacturing solar arc-shaped condensation glass
CN102584032B (en) * 2012-02-15 2013-11-13 肇庆市科润真空设备有限公司 Device and method for manufacturing solar arc-shaped condensation glass
CN102826333A (en) * 2012-09-19 2012-12-19 昆山特力伯传动科技有限公司 Conveying system
CN102863157A (en) * 2012-09-24 2013-01-09 浙江大明玻璃有限公司 Troughed solar condenser making method
CN104117519A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Glass air knife cleaning machine
CN109382239A (en) * 2017-08-10 2019-02-26 深圳市顺安恒科技发展有限公司 A kind of anti-fingerprint spraying filming equipment of the cleaning containing supplied materials
CN111153598A (en) * 2020-01-03 2020-05-15 钟丽莎 A quick coating film device for glass production
CN111153598B (en) * 2020-01-03 2021-12-31 阿普尔顿特种玻璃(太仓)有限公司 A quick coating film device for glass production
CN115368027A (en) * 2022-09-14 2022-11-22 安徽晶晶玻璃制品有限公司 Processing device and method for silver plating on surface of hollow glass product
CN115368027B (en) * 2022-09-14 2023-09-19 安徽晶晶玻璃制品有限公司 Processing device and method for silver plating on surface of hollow glass product

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Granted publication date: 20100505

Termination date: 20140619

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