CN201402236Y - Main drive wheel pavement material testing device - Google Patents
Main drive wheel pavement material testing device Download PDFInfo
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- CN201402236Y CN201402236Y CN2009200550311U CN200920055031U CN201402236Y CN 201402236 Y CN201402236 Y CN 201402236Y CN 2009200550311 U CN2009200550311 U CN 2009200550311U CN 200920055031 U CN200920055031 U CN 200920055031U CN 201402236 Y CN201402236 Y CN 201402236Y
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Abstract
本实用新型公开了主驱动轮式路面材料测试装置,该装置包括操控台、PLC控制箱、电箱、液压装置、电动机、制动器、传动链及链轮、主动轮、从动轮、水浴池、循环风进风管道、恒温室、试验柜和循环风出风管道,所述操控台位于试验柜外侧,液压装置与从动轮相连,电动机通过传动链及链轮与主动轮相连,主动轮固定在支架上,从动轮置于导槽内,水浴池设置于从动轮的正下方;激光测距仪位于从动轮的一侧;所述主动轮的一端设置有传声器,其底部设置有力矩传感器,其与试件的接触面上设置有压力传感器,两个转速计固定在支架上,并分别位于主动轮和从动轮的外侧。本实用新型结构简单、价格低廉、使用灵活、可靠性好。
The utility model discloses a main drive wheel type pavement material testing device, which comprises a console, a PLC control box, an electric box, a hydraulic device, a motor, a brake, a transmission chain and a sprocket wheel, a driving wheel, a driven wheel, a water bath, a circulation Air inlet duct, constant temperature room, test cabinet and circulating air outlet duct, the console is located outside the test cabinet, the hydraulic device is connected to the driven wheel, the motor is connected to the driving wheel through the transmission chain and the sprocket, and the driving wheel is fixed on the bracket Above, the driven wheel is placed in the guide groove, and the water bath is set directly below the driven wheel; the laser range finder is located on one side of the driven wheel; one end of the driving wheel is provided with a microphone, and its bottom is provided with a torque sensor. A pressure sensor is arranged on the contact surface of the specimen, and two tachometers are fixed on the bracket, and are respectively located outside the driving wheel and the driven wheel. The utility model has the advantages of simple structure, low price, flexible use and good reliability.
Description
技术领域 technical field
本实用新型涉及一种主驱动轮式路面材料测试装置,属于材料试验领域。The utility model relates to a main driving wheel type pavement material testing device, which belongs to the field of material testing.
背景技术 Background technique
车轮荷载对沥青路面的作用方式主要有:通过车轮传给路面垂直压力,导致路面产生永久变形或车辙;由于制动、变速、转向及克服前进中的各种阻力对路面施加水平力,使路面产生推移变形等剪切破坏,集料表面被逐渐磨光,导致沥青面层表面抗滑性能的下降;由于路面高低不平、汽车颠簸和汽车机件振动而施加于路面的冲击力和振动力,伴随轮胎与路面的摩擦作用,发出噪音;由于车轮后方与路面之间形成暂时真空而产生的真空吸力,由于雨水的存在,产成动水压力,导致路面发生水损害。The main modes of action of the wheel load on the asphalt pavement are: the vertical pressure transmitted to the road surface by the wheels, resulting in permanent deformation or rutting of the road surface; the horizontal force exerted on the road surface due to braking, speed change, steering and overcoming various resistances in the process of advancing, making the road surface Shear damage such as pushing deformation occurs, and the surface of the aggregate is gradually polished, resulting in a decline in the anti-skid performance of the asphalt pavement surface; due to the unevenness of the road surface, the bumping of the car and the vibration of the car parts, the impact force and vibration force applied to the road surface, With the friction between the tires and the road surface, noise is generated; due to the vacuum suction generated by the temporary vacuum formed between the rear of the wheel and the road surface, due to the presence of rainwater, hydrodynamic pressure is generated, resulting in water damage to the road surface.
用于室内的路面材料加速加载测试装置目前主要有车辙试验仪,它的用途比较单一,在其发展过程中,以英国和日本为代表,利用直径200mm的实心轮对300mm×3000mm×50mm的板试件做反复荷载行车试验;以英国为代表,利用直径20cm的实心轮对现场取的直径195~205mm的圆柱体试件进行反复荷载行车试验;以法国LCPC及澳大利亚ARRB为代表,采用直径为400mm或380mm的充气试验轮对梁试件做反复荷载行车试验;以及以美国乔治亚州为代表的沥青混凝土面层分析仪(APA)。上述各类车辙试验仪的试验轮均属于拖曳式,自身不能驱动旋转,只能对试件施加竖直力,不能施加水平力,与实际路面受力状况不符,无法评价路面的表面功能。王随原,熊峰,谭巍.车辙仪技术发展水平综述.公路交通技术,2007(3):32-35.通过对各种车辙仪的类型及特点的分析,提出车辙仪的发展方向应为车轮行驶速度、荷载和轮压大小的可调性,谢俊伟就我国车辙试验仪器和试验方法提出了改进和完善的措施,如控制试模竖向位移、压力调节、增加加载轮和加载次数等,另外,加载方式对试验结果也有影响,李智、吴文亮、王明宇等分别利用数字图像处理技术,得到轮碾后混合料集料的排列规律,同时说明不同的加载模式对试验结果可能会产生不同的影响。The accelerated loading test device for indoor pavement materials currently mainly includes a rutting tester, which has a relatively single purpose. In the course of its development, represented by the United Kingdom and Japan, a solid wheel with a diameter of 200mm is used for a plate of 300mm×3000mm×50mm The specimens were subjected to repeated load driving test; represented by the United Kingdom, a cylindrical specimen with a diameter of 195-205 mm was used to carry out repeated load driving tests with a solid wheel with a diameter of 20 cm; represented by the French LCPC and the Australian ARRB, a diameter of 400mm or 380mm inflatable test wheel-to-beam specimens for repeated load driving tests; and asphalt concrete surface analyzer (APA) represented by Georgia, USA. The test wheels of the above-mentioned types of rutting testers are all drag-type and cannot be driven to rotate by themselves. They can only apply vertical force to the test piece, but cannot apply horizontal force, which is inconsistent with the actual road surface stress and cannot evaluate the surface function of the road surface. Wang Suiyuan, Xiong Feng, Tan Wei. Summary of the development level of rutting instrument technology. Highway Traffic Technology, 2007 (3): 32-35. Through the analysis of the types and characteristics of various rutting instruments, it is proposed that the development direction of rutting instruments should be wheel For the adjustability of driving speed, load and wheel pressure, Xie Junwei proposed improvement and improvement measures for the rutting test equipment and test methods in China, such as controlling the vertical displacement of the test mold, pressure adjustment, increasing the loading wheel and the number of loading, etc. , the loading method also has an impact on the test results. Li Zhi, Wu Wenliang, Wang Mingyu, etc. respectively used digital image processing technology to obtain the arrangement law of the mixture aggregate after wheel milling, and at the same time explained that different loading modes may have different effects on the test results. Influence.
对于路面抗滑性能,国内普遍采用摆式仪和手工铺砂法来测定路面的摩擦系数和构造深度,这两种方法人为因素影响较大,费时费工,开放交通时检测还极不安全,采样频率有限,其测试结果代表性偏低。国外有单轮式、双轮式横向力系数测试系统,由于测试方法的复杂性以及受荷载压力等条件的限制,设备价格昂贵,其应用有很大的局限性;还有动态旋转式摩擦系数测试仪,如日本的Dynamic Friction Tester,吉林大学开发的轮胎橡胶摩擦试验机等操作简便,测试结果稳定性好,但由于采用的是橡胶块,适用性受到较大的限制。现场试验检测中,苏格兰Findlay Irvine公司生产的Grip Tester摩擦系数仪采用轮胎作为驱动轮和测试轮,美国AASHTO和美国试验和材料协会(ASTM)路面抗滑试验方法E274均采用足尺轮胎进行测试,而且充分考虑路面湿度、行驶速度、温度、轮胎类型等相关因素。这些成果为室内合理测定沥青混合料抗滑性能提供了很好的参考。For the anti-skid performance of the pavement, the pendulum instrument and the manual sanding method are generally used in China to measure the friction coefficient and structural depth of the pavement. These two methods are greatly affected by human factors, time-consuming and labor-intensive, and the detection is extremely unsafe when open to traffic. The sampling frequency is limited, and the representativeness of the test results is low. There are single-wheel and double-wheel lateral force coefficient test systems in foreign countries. Due to the complexity of the test method and the limitation of load pressure and other conditions, the equipment is expensive and its application has great limitations; there is also a dynamic rotary friction coefficient Testers, such as Japan's Dynamic Friction Tester and the tire rubber friction tester developed by Jilin University, are easy to operate and have good stability in test results. However, due to the use of rubber blocks, the applicability is greatly limited. In the on-site test and detection, the Grip Tester friction coefficient instrument produced by Scotland's Findlay Irvine Company uses tires as the driving wheel and test wheel, and the American AASHTO and American Society for Testing and Materials (ASTM) road surface anti-slip test method E274 uses full-scale tires for testing. And fully consider the road humidity, driving speed, temperature, tire type and other related factors. These results provide a good reference for the reasonable indoor determination of the skid resistance of asphalt mixtures.
对于噪音,有现场测量和室内测量。现场测量法有两种,一是远场法,ISO标准11819-1和FHWA的手册中有详细规定,二是近场法,已写入ISO标准11819-2。上述噪音测量方法中,远场通过法较为耗时,测试容易受不同车型的影响,并且对环境要求严格,比如路面必须平直,车速必须相对一致,车辆必须单个通过而且应与其他交通噪音有较好的隔离等等。近场法不可避免地会受到汽车传动和空气动力的影响,而且和远场法一样会受其他交通噪音的影响;室内测量,主要基于音波吸收的原理,利用阻抗管或驻波法评价材料的噪音吸收性质,用来确定路面材料的降音特性。阻抗管法已经有两个标准ISO10534-2:1998和ASTM E1050-98。阻抗管法属于间接测量方法,测试结果受入射波频率的影响较大,很难精确控制测试温度。另一个潜在的问题是如何限定声音只通过多孔的表面进行传播,以避免能量损失。For noise, there are on-site measurements and indoor measurements. There are two on-site measurement methods, one is the far-field method, which is specified in ISO standard 11819-1 and FHWA manual, and the other is the near-field method, which has been written in ISO standard 11819-2. Among the above-mentioned noise measurement methods, the far-field passing method is time-consuming, and the test is easily affected by different vehicle models, and has strict environmental requirements, such as the road surface must be straight, the vehicle speed must be relatively consistent, and the vehicle must pass alone and should be separated from other traffic noises. Better isolation and more. The near-field method is inevitably affected by vehicle transmission and aerodynamics, and is also affected by other traffic noises like the far-field method; indoor measurement is mainly based on the principle of sound wave absorption, and the impedance tube or standing wave method is used to evaluate the performance of materials. Noise-absorbing properties, used to determine the sound-reducing properties of pavement materials. Impedance tube method already has two standards ISO10534-2:1998 and ASTM E1050-98. The impedance tube method is an indirect measurement method, and the test results are greatly affected by the frequency of the incident wave, so it is difficult to accurately control the test temperature. Another potential problem is how to confine sound to only travel through porous surfaces to avoid energy loss.
实用新型内容Utility model content
本实用新型的目的是为克服现有技术存在的缺陷与不足,提供一种结构简单、价格低廉、使用灵活、可靠性好的主驱动轮式路面材料测试装置。The purpose of the utility model is to overcome the defects and deficiencies of the prior art, and provide a main drive wheel type pavement material testing device with simple structure, low price, flexible use and good reliability.
本实用新型的目的可以通过采用以下技术方案予以实现:The purpose of this utility model can be achieved by adopting the following technical solutions:
主驱动轮式路面材料测试装置,包括操控台、PLC控制箱、电箱、液压装置、电动机、制动器、传动链及链轮、主动轮、从动轮、水浴池、循环风进风管道、恒温室、试验柜和循环风出风管道,所述操控台位于试验柜外侧,所述主动轮、从动轮和水浴池置于试验柜的恒温室内;液压装置与从动轮相连,电动机通过传动链及链轮与主动轮相连,主动轮固定在支架上,位于从动轮正上方,主动轮与从动轮之间设有试件;从动轮的轮轴置于可使其上下移动的导槽内,水浴池设置于从动轮的正下方;激光测距仪位于从动轮的一侧;所述主动轮的一侧设置有传声器,其底部设置有力矩传感器,其与试件的接触面上设置有压力传感器,两个转速计固定在支架上,并分别位于主动轮和从动轮的外侧;制动器与主动轮连接;所述循环风进风管道和循环风出风管道置于恒温室内;Main drive wheel pavement material testing device, including console, PLC control box, electric box, hydraulic device, motor, brake, transmission chain and sprocket, driving wheel, driven wheel, water bath, circulating air inlet pipe, constant temperature room , test cabinet and circulating air outlet duct, the console is located outside the test cabinet, the driving wheel, driven wheel and water bath are placed in the constant temperature room of the test cabinet; the hydraulic device is connected with the driven wheel, and the motor passes through the transmission chain and the chain The driving wheel is connected with the driving wheel, the driving wheel is fixed on the bracket, and is located directly above the driven wheel, and the test piece is arranged between the driving wheel and the driven wheel; directly below the driven wheel; the laser rangefinder is located on one side of the driven wheel; a microphone is set on one side of the driving wheel, a torque sensor is set on the bottom of the drive wheel, and a pressure sensor is set on the contact surface between the drive wheel and the test piece. Two tachometers are fixed on the bracket, and are respectively located on the outside of the driving wheel and the driven wheel; the brake is connected with the driving wheel; the circulating air inlet duct and the circulating air outlet duct are placed in the thermostatic chamber;
所述操控台包括温度控制面板、电动机控制面板、电箱面板、液压控制面板、制动器控制面板、车辙记录仪、声强显示器、力矩记录仪、PLC面板、压力显示仪和轮速表,所述温度控制面板通过PID温度控制系统与恒温室相连,电动机控制面板与电动机相连,液压控制面板通过PLC控制箱与液压装置相连,制动器控制面板通过PLC控制箱与制动器相连,车辙记录仪与激光测距仪相连,声强显示器通过声强测试装置与传声器相连,轮速表与转速计相连,力矩记录仪通过信号变换系统与力矩传感器相连,压力显示仪与压力传感器相连,电箱面板与电箱相连。The console includes a temperature control panel, a motor control panel, an electric box panel, a hydraulic control panel, a brake control panel, a track recorder, a sound intensity display, a torque recorder, a PLC panel, a pressure display and a wheel speedometer. The temperature control panel is connected to the constant temperature room through the PID temperature control system, the motor control panel is connected to the motor, the hydraulic control panel is connected to the hydraulic device through the PLC control box, the brake control panel is connected to the brake through the PLC control box, and the rut recorder is connected to the laser distance measurer. The sound intensity display is connected with the microphone through the sound intensity test device, the wheel speedometer is connected with the tachometer, the torque recorder is connected with the torque sensor through the signal conversion system, the pressure display is connected with the pressure sensor, and the electric box panel is connected with the electric box .
在上述基础上,所述从动轮的轮轴置于导槽内,轴两端与液压缸相连,主动轮轮轴和从动轮轮轴中心线分别与水平面平行,且位于同一竖直平面内。On the basis of the above, the axle of the driven wheel is placed in the guide groove, and the two ends of the axle are connected with the hydraulic cylinder. The centerlines of the axle of the driving wheel and the axle of the driven wheel are respectively parallel to the horizontal plane and located in the same vertical plane.
所述PLC控制箱和电箱置于操控台内;液压装置、电动机和制动器置于试验柜的驱动室内;电动机可变频控制,制动器采用电磁式制动组合结构。The PLC control box and electric box are placed in the control console; the hydraulic device, motor and brake are placed in the driving room of the test cabinet; the motor is controlled by variable frequency, and the brake adopts an electromagnetic brake combination structure.
所述主动轮、从动轮和水浴池置于试验柜的恒温室内;主动轮采用充气轮胎,从动轮为环槽型钢轮。The driving wheel, the driven wheel and the water bath are placed in the constant temperature chamber of the test cabinet; the driving wheel is a pneumatic tire, and the driven wheel is a grooved steel wheel.
本实用新型所述声强测试装置由传声器、放大器、抗混叠滤波器、采样/保持器、A/D转换器、计算处理系统和D/A变换器构成;传声器将来自主动轮和试件间产生的摩擦噪音经放大器放大和抗混叠滤波器消除信号混叠后,再经采样/保持器进行数据采集和A/D变换器转换后传送到计算处理系统处理后通过D/A变换器显示在声强显示器上。The sound intensity testing device described in the utility model is composed of a microphone, an amplifier, an anti-aliasing filter, a sampling/holding device, an A/D converter, a calculation processing system and a D/A converter; the microphone will come from the driving wheel and the test piece After the friction noise generated between is amplified by the amplifier and the anti-aliasing filter eliminates the signal aliasing, the data is collected by the sample/hold device and converted by the A/D converter, and then sent to the computing processing system for processing, and then passed through the D/A converter Displayed on the sound intensity display.
本实用新型所述的温度控制系统由温度控制面板、温度传感器、变送器、PID控制器、调压器和恒温室构成,温度传感器将检测到的温度信号显示在控制面板的温度显示器上,并通过变送器传送到PID控制器与控制面板的定值器比较处理后驱动调压器控制循环进风管调节恒温室的温度。The temperature control system described in the utility model is composed of a temperature control panel, a temperature sensor, a transmitter, a PID controller, a voltage regulator and a constant temperature room. The temperature sensor displays the detected temperature signal on the temperature display of the control panel. It is transmitted to the PID controller through the transmitter and compared with the constant value device of the control panel. After processing, the pressure regulator is driven to control the circulation air inlet pipe to adjust the temperature of the constant temperature room.
为达到更好的试验效果,本实用新型采用标准沥青混合料试件,规格为长300mm×宽300mm×厚50mm;主动轮采用4.00-8轮胎,直径415mm,转速为0~300r/min;从动轮外径1100mm,槽深100mm,宽度为315mm,以便为试件的横向变形预留足够的空间,转速为0~121r/min;电动机额定功率3KW,可变频控制;液压装置加压范围为0~1.0MPa,与PLC控制器相连接,可设置不同的峰值模式在工作过程中自动调整压力,自动校准CE标识;恒温室内温度范围为室温~80℃,采用先进PID控制技术,具有自动控制、超温探测、短路检测等功能。In order to achieve a better test effect, the utility model adopts a standard asphalt mixture specimen, the specification is 300mm long × 300mm wide × 50mm thick; the driving wheel adopts 4.00-8 tires, the diameter is 415mm, and the rotating speed is 0-300r/min; The outer diameter of the moving wheel is 1100mm, the groove depth is 100mm, and the width is 315mm, so as to reserve enough space for the lateral deformation of the test piece. The speed is 0-121r/min; the rated power of the motor is 3KW, and the frequency control is controlled; the pressure range of the hydraulic device is 0 ~1.0MPa, connected with PLC controller, can set different peak modes to automatically adjust the pressure during the working process, and automatically calibrate the CE mark; the temperature range of the constant temperature room is from room temperature to 80°C, using advanced PID control technology, with automatic control, Over-temperature detection, short-circuit detection and other functions.
为了使试验操作更加方便,在试验柜的侧面设置有侧门,可以自由打开。In order to make the test operation more convenient, there is a side door on the side of the test cabinet, which can be opened freely.
与现有技术相比较,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
一、本实用新型的方法通过进行汽车与沥青路面作用的模拟试验,可以测试沥青混合料的表面噪音、摩擦系数、车辙、抗疲劳强度、磨损以及水损害抵抗能力等各项指标,为该方面的试验提供了很好的指导作用。One, the method of the present utility model is by carrying out the simulation test of the effect of automobile and asphalt pavement, can test every index such as the surface noise of asphalt mixture, coefficient of friction, rutting, anti-fatigue strength, wear and tear and water damage resistance ability, for this aspect The experiments provided good guidance.
二、本实用新型能够在短时间内模拟路面长期使用效果,属于综合性的路面材料加速加载测试装置,适用性强,适用范围广泛,而且结构相对简单,价格便宜。2. The utility model can simulate the long-term use effect of the pavement in a short period of time, and belongs to a comprehensive accelerated loading test device for pavement materials. It has strong applicability, wide application range, relatively simple structure and low price.
三、本实用新型在温度控制系统在恒温室温度控制在室温~80℃的情况下,采用真实充气轮胎与试件之间的压力最大可达1.0MPa,并通过发动机带动主动轮转动,更能模拟汽车在沥青路面上的实际行驶状况,改善了现有路面材料加速加载试验设备拖曳式试验轮的缺陷;同时,通过启动发动机控制器对发动机速度的控制和启动声强测试系统对噪音的监测,可以观测轮胎速度不同时,沥青混合料试件表面摩擦系数及噪音强度的变化规律。3. Under the condition that the temperature control system of the utility model controls the temperature of the constant temperature room at room temperature to 80°C, the maximum pressure between the real pneumatic tire and the test piece can reach 1.0MPa, and the driving wheel is driven by the engine to rotate, which is more energy-efficient. Simulate the actual driving conditions of the car on the asphalt road, and improve the defects of the existing pavement material accelerated loading test equipment tow-type test wheel; at the same time, by starting the engine controller to control the engine speed and start the sound intensity test system to monitor the noise , you can observe the change law of the surface friction coefficient and noise intensity of the asphalt mixture specimen when the tire speed is different.
四、本实用新型的测试装置最多可同时对6个试件进行平行试验,消除了试验不均一性带来的误差,试验柜侧门可自由打开,从动轮有固定夹具,试验操作方便。4. The test device of the utility model can carry out parallel test on 6 test pieces at most at the same time, which eliminates the error caused by the inhomogeneity of the test. The side door of the test cabinet can be opened freely, and the driven wheel has a fixed fixture, so the test operation is convenient.
附图说明 Description of drawings
图1是本实用新型的主驱动轮式路面材料测试装置的结构示意图。Fig. 1 is a structural schematic diagram of the main driving wheel type pavement material testing device of the present invention.
图2是图1中恒温室内结构示意图。Fig. 2 is a schematic diagram of the interior structure of the thermostatic chamber in Fig. 1 .
图3是图1中制动器、主动轮及从动轮的侧视图。Fig. 3 is a side view of the brake, driving wheel and driven wheel in Fig. 1 .
图4是图1中的操控台的结构示意图。Fig. 4 is a schematic structural diagram of the console in Fig. 1 .
图5是本实用新型的传声器的位置示意图。Fig. 5 is a schematic diagram of the position of the microphone of the present invention.
图6是温度控制原理示意图。Fig. 6 is a schematic diagram of the temperature control principle.
图7是声强测量系统示意图。Fig. 7 is a schematic diagram of the sound intensity measurement system.
图8是摩擦系数测量原理图。Figure 8 is a schematic diagram of friction coefficient measurement.
图9是激光测量车辙变形原理图。Fig. 9 is a principle diagram of laser measurement of rut deformation.
图10是图9中各测量元件位置示意图。FIG. 10 is a schematic diagram of the positions of the measuring elements in FIG. 9 .
具体实施方式 Detailed ways
以下结合附图对本实用新型的具体实施方式作详细描述。The specific embodiment of the utility model is described in detail below in conjunction with accompanying drawing.
本实用新型的沥青混凝土试件规格为长300mm×宽300mm×厚50mm;主动轮采用4.00-8轮胎,转速为0~300r/min;从动轮外径1100mm,槽深100mm,宽度为315mm,以便为试件的横向变形预留足够的空间,转速为0~121r/min;液压装置加压范围为0~1.0MPa;恒温室内温度范围为25~70℃。The specification of the asphalt concrete specimen of the present utility model is 300mm long × 300mm wide × 50mm thick; the driving wheel adopts 4.00-8 tires, and the rotating speed is 0-300r/min; the outer diameter of the driven wheel is 1100mm, the groove depth is 100mm, and the width is 315mm, so Sufficient space is reserved for the lateral deformation of the specimen, the speed is 0-121r/min; the pressure range of the hydraulic device is 0-1.0MPa; the temperature range of the constant temperature chamber is 25-70°C.
如图1至图5所示,本实用新型的主驱动轮式路面材料测试装置,包括操控台1、PLC控制箱2、电箱3、液压装置4、电动机5、制动器6、传动链及链轮7、主动轮8、从动轮10、水浴池11、循环风进风管道12、恒温室13、试验柜14和循环风出风管道15;操控台1位于试验柜14外侧,主动轮8和从动轮10位于恒温室13内;恒温室13位于试验柜14内;液压装置4与从动轮10相连,电动机5通过传动链及链轮7与主动轮8相连,主动轮8固定在支架17上,位于从动轮10正上方,主动轮8与从动轮10之间设有试件9;从动轮10的轮轴置于可使其上下移动的导槽19内,水浴池11设置于从动轮10的正下方,当试件9运动至最下方时能够浸入到水中;激光测距仪26位于从动轮10的一侧;主动轮8的一侧设置有传声器23,用于检测主动轮与试件间的摩擦声音,其底部设置有力矩传感器,用于检测主动轮对试件产生的摩擦力矩的大小,其与试件9的接触面上设置有压力传感器24,用于检测接触面上压力的大小;两个转速计22固定在支架17上,并分别位于主动轮8和从动轮10的外侧,用于测量轮子的转速大小;制动器6与主动轮8连接;循环风进风管道12和循环风出风管道15置于恒温室13内;操控台1包括温度控制面板27、电动机控制面板28、电箱面板29、液压控制面板30、制动器控制面板31、车辙记录仪32、声强显示器33、力矩记录仪34、PLC面板35、压力显示仪36和轮速表37,温度控制面板27通过PID温度控制系统与恒温室13相连,恒温室能够保证试验所需要的温度,要求具有良好的隔音效果,以防止电动机工作噪音对试验产生影响;电动机控制面板28与电动机5相连,液压控制面板30通过PLC控制箱2与液压装置4相连,制动器控制面板31通过PLC控制箱2与制动器6相连,PLC控制箱接受来自液压、电动机和制动器控制面板的指令信号,对各动力及制动装置进行自动化控制;电动机转速可调,最大转速750r/min,与主动轮8之间为链传动,电动机接电箱;液压装置4作用于从动轮10轮轴上,自下而上加压,逐渐使轮胎与试件间的压强达到规定值;车辙记录仪32与激光测距仪26相连,声强显示器33通过声强测试装置与传声器23相连,轮速表37与转速计22相连,力矩记录仪34通过信号变换系统与力矩传感器相连,压力显示仪36与压力传感器24相连,试验所需全部用电仪器与设备与电箱24相连,电箱面板29与电箱3相连,电箱面板29设置有电源开关和电源指示灯,电箱24用于系统的电力来源,在发生紧急情况时具有自动断路功能,以确保系统的安全。As shown in Figures 1 to 5, the main drive wheel type pavement material testing device of the present invention includes a console 1, a PLC control box 2, an electric box 3, a hydraulic device 4, an electric motor 5, a brake 6, a transmission chain and a chain Wheel 7, driving wheel 8, driven wheel 10, water bath 11, circulating air inlet duct 12, constant temperature room 13, test cabinet 14 and circulating air outlet duct 15; console 1 is located outside test cabinet 14, driving wheel 8 and The driven wheel 10 is located in the constant temperature chamber 13; the constant temperature chamber 13 is located in the test cabinet 14; the hydraulic device 4 is connected with the driven wheel 10, the motor 5 is connected with the driving wheel 8 through the transmission chain and the sprocket 7, and the driving wheel 8 is fixed on the bracket 17 , located directly above the driven wheel 10, a test piece 9 is provided between the driving wheel 8 and the driven wheel 10; Directly below, when the test piece 9 moves to the bottom, it can be immersed in water; the laser range finder 26 is located on one side of the driven wheel 10; the side of the driving wheel 8 is provided with a microphone 23 for detecting the distance between the driving wheel and the test piece. frictional sound, the bottom of which is provided with a torque sensor, which is used to detect the magnitude of the friction torque produced by the driving wheel on the test piece, and a pressure sensor 24 is set on the contact surface between it and the test piece 9, which is used to detect the pressure on the contact surface Two tachometers 22 are fixed on the support 17, and are respectively positioned at the outside of driving wheel 8 and driven wheel 10, are used to measure the rotating speed size of wheel; Brake 6 is connected with driving wheel 8; The air outlet duct 15 is placed in the thermostatic chamber 13; the console 1 includes a temperature control panel 27, a motor control panel 28, an electric box panel 29, a hydraulic control panel 30, a brake control panel 31, a rut recorder 32, a sound intensity display 33, Torque recorder 34, PLC panel 35, pressure indicator 36, wheel speedometer 37, temperature control panel 27 is connected with constant temperature room 13 through PID temperature control system, the constant temperature room can guarantee the temperature required for the test, and requires good sound insulation effect , to prevent the motor noise from affecting the test; the motor control panel 28 is connected to the motor 5, the hydraulic control panel 30 is connected to the hydraulic device 4 through the PLC control box 2, the brake control panel 31 is connected to the brake 6 through the PLC control box 2, and the PLC The control box accepts command signals from the hydraulic pressure, motor and brake control panel, and automatically controls each power and brake device; the motor speed is adjustable, the maximum speed is 750r/min, and the driving wheel 8 is a chain drive, and the motor is connected to the power supply. box; the
在上述基础上,从动轮10的轮轴18置于导槽19内,轴两端与液压缸16相连,能随着液压缸上下移动,主动轮轮轴21和从动轮轮轴18中心线分别与水平面平行,且位于同一竖直平面内;PLC控制箱2和电箱3置于操控台1内;液压装置4、电动机5和制动器6置于试验柜14的驱动室25内;电动机5可变频控制,制动器6采用电磁式制动组合结构;主动轮8、从动轮10和水浴池11置于试验柜14的恒温室13内;主动轮8采用充气轮胎,从动轮10为环槽型钢轮。On the above basis, the
本实用新型所述声强测试装置由传声器23、放大器45、抗混叠滤波器46、采样/保持器47、A/D转换器48、计算处理系统49和D/A变换器50构成;传声器23将来自主动轮8和试件9间产生的摩擦噪音经放大器45放大和抗混叠滤波器46消除信号混叠后,再经采样/保持器47进行数据采集和A/D变换器48转换后传送到计算处理系统49处理后通过D/A变换器50显示在声强显示器33上。The sound intensity testing device described in the utility model is made of
本实用新型的温度控制系统由温度控制面板27、温度传感器40、变送器41、PID控制器42、调压器43和恒温室13构成,温度传感40将检测到的温度信号显示在控制面板27的温度显示器39上,并通过变送器41传送到PID控制器42与控制面板27的定值器38比较处理后驱动调压器43控制循环进风管12调节恒温室13的温度。The temperature control system of the present utility model is composed of a
液压装置4带有电子压力表可显示从动轮10上压时的压力数值,液压缸16缸径80mm,行程100mm,左右各一个;电动机5采用Y160L-8型电动机,可变频控制,能够根据需要进行变速;制动器6采用YS-B1-101型单板电磁制动组合结构,用于制动、保持;所述电动机5通过连轴器、连动轴、蜗杆、蜗轮、传动轮和传动轮驱动主动轮8转动。The
试验柜14作为主体装置的外壳,50mm厚彩钢组合库板制作而成,起隔温、隔音和保护作用。The
主动轮8采用实际轮胎,由电动机驱动运转,并通过摩擦传动使从动轮进行圆周运动;从动轮10为环槽形钢轮,要求有足够的强度,并且有夹具及加强圈,以安放、固定沥青混合料试件9;试件与轮胎直接接触,从动轮作为试验平台,起支撑和承载作用;控制柜侧门可打开,以方便安装和拆卸试件。The
本实用新型的工作过程如下:The working process of the present utility model is as follows:
测试噪音、车辙、摩擦系数、磨耗、疲劳及水损害:将沥青混合料试件9通过固定夹及加强钢圈固定于从动轮10的轮槽内;通过液压控制面板30驱动液压装置4,使液压缸16顶起从动轮10在导槽19内上下自由移动,缓慢调节使得试件9与主动轮8正接触并产生压力作用,主动轮与试件之间的压强达到0~1.0MPa,压力传感器24置于主动轮8和沥青混合料试件9之间,用来测量压力大小,结果由压力显示仪36显示;Test noise, rutting, coefficient of friction, wear, fatigue and water damage: fix the
如图6所示,温度控制面板27包括定值器38和温度显示器39,温度调压器43连接电源44,并为恒温室13供热,温度传感器40位于恒温室13内,检测到的温度信号除送温度显示器39外,同时经变送器41转换成统一信号送到PID控制器42,并与定值器38的设定值相比,如有偏差即驱动调压器43,自动调整送入恒温室13的加热功率,达到自动控温的目的;As shown in Figure 6, the
电动机控制面板28控制电动机5的启动、停止与变频;电动机5通过传动链及链轮7带动主动轮8转动,调节发动机转速使主动轮转速达到0~300r/min,在摩擦力的作用下,沥青混合料试件9随从动轮10一起做圆周运动;两个转速计22固定于支架17上,用以量测主动轮8和从动轮10的转速大小;制动器6采用慢刹式制动,使主动轮8缓慢停止转动,以保护轮胎不致受大的损害。The
如图7所示,噪音测试:开启声级计电源,启动噪音测试系统,电容式传声器23主要接收来自主动轮8和沥青混合料试件9产生的摩擦噪音,放大器45把接收到的微小噪音信号进行放大,抗混叠滤波器46用于消除信号混叠现象对数据采集的影响,采样/保持器47进行数据采集,并通过A/D变换器48将其变换为数字量,计算机处理系统49将获得的数据按设定功能进行高速处理,然后D/A变换器50将数字信号变为模拟信号,通过声强显示器33进行波形显示;As shown in Figure 7, the noise test: turn on the sound level meter power supply, start the noise test system, the
如图9、10所示,车辙变形测试:磁铁56共有六块,均匀置于从动轮10外侧,对应沥青混合料试件9的中心区域,霍尔开关57与激光测距仪平行,并靠近从动轮外侧,当磁铁与霍尔开关相平时,霍尔开关处于“开”,激光测距仪工作,测得测距仪到试件表面的距离Li,磁铁偏转离开后,霍尔开关处于“关”,激光测距仪停止工作,直到下一个磁铁转动至与霍尔开关相平,激光测距仪又开始工作;便携式计算机58负责采集数据并进行处理,其中单块试件ABCD车辙变形量δi=Li-L,L为激光测距仪与试件的初始距离,可根据实际情况自行设定,那么一次循环后试件车辙平均值δ=∑δi/6(i=1,2,…,6),车辙记录仪32接受处理后的数据并绘制车辙变形曲线,当循环碾压试件最大变形达到25mm停止;As shown in Figures 9 and 10, the rutting deformation test: there are six
如图8所示,测摩擦系数:装置平稳工作约30min后,启动制动器,主动轮8停止转动,从动轮10在摩擦力的作用下被减速并逐渐停止转动,在此过程中测出主动轮对沥青混合料试件所产生的的摩擦力矩M,或测得从动轮的转速变化,由动能定理得到摩擦力矩M,可计算出摩擦力F=M/R和摩擦系数μ=F/N,R为从动轮半径,N为主动轮与试件之间的正压力;所述测量过程中,测点51为轮胎与试件的接触面,力矩传感器52把接收到的信号变换成电量,放大器53把微弱的电信号进行放大,再通过A/D变换器54将其变换为数字量,然后通过微型计算机55将数据进行高速处理,力矩记录仪34显示力矩测量结果;As shown in Figure 8, the friction coefficient is measured: after the device works stably for about 30 minutes, start the brake, the
磨耗及疲劳试验:碾压约1h后,观察试件裂痕产生、发展情况以及表面磨损现象,根据试验前后试件总质量的变化及表面颗粒脱落情况,由质量损失率评价试件的抗磨耗性能,质量损失率=(1-试验后试件质量/试验前试件质量)%,对于不同的沥青混合料,质量损失率越小,其抗磨耗性能越好,其中,脱落的颗粒由水浴器收集;在沥青混合料试件与从动轮轮槽底部之间加垫低模量材料,如橡胶块,使试件在碾压过程中底部产生弯拉应力,用位移传感器测定不同加载次数时试件底部挠度值,得到挠度曲线,并由试件发生破坏时的加载次数评价试件的抗疲劳性能,对于不同的沥青混合料,破坏时的加载次数越多,其抗疲劳性能越好。Abrasion and fatigue test: After rolling for about 1 hour, observe the occurrence and development of cracks and surface wear of the test piece, and evaluate the wear resistance of the test piece by the mass loss rate according to the change of the total mass of the test piece before and after the test and the shedding of surface particles , mass loss rate=(1-test piece mass/test piece mass before test)%, for different asphalt mixtures, the smaller the mass loss rate, the better its anti-wear performance. Collect; add low-modulus materials, such as rubber blocks, between the asphalt mixture specimen and the bottom of the wheel groove of the driven wheel, so that the bottom of the specimen produces bending and tensile stress during the rolling process, and use a displacement sensor to measure the time of different loading times. The deflection curve at the bottom of the piece was obtained to obtain the deflection curve, and the fatigue resistance of the specimen was evaluated by the number of loading times when the specimen was damaged. For different asphalt mixtures, the more times of loading when the failure occurred, the better the fatigue resistance.
水损害及水稳定性试验:设置水浴装置,使从动轮和试件能浸入水中,进行浸水车辙试验,水槽温度40℃,碾压循环4000次,以试件的剥落率评价沥青混合料的水稳定性,对于不同的沥青混合料,剥落率越小,其水稳定性越好,其中剥落率=(1-试验后试件质量/试验前试件质量)%,试件均在烘干状态下进行称重。Water damage and water stability test: set up a water bath device so that the driven wheel and the test piece can be immersed in water, and conduct a water rutting test. The temperature of the water tank is 40 ° C, and the rolling cycle is 4000 times. The spalling rate of the test piece is used to evaluate the water resistance of the asphalt mixture. Stability, for different asphalt mixtures, the smaller the spalling rate, the better its water stability, where spalling rate = (1- mass of test piece after test/ mass of test piece before test)%, all test pieces are in the drying state down to weigh.
电箱3接外接电源,试验时通过电箱面板29手动开启;压力传感器24、力矩传感器可以在做相应试验时手动放置,互不干扰;水浴池11在进行浸水车辙试验和测摩擦系数时注入干净的水;恒温室13侧门可自由打开,试验时紧闭,用耐高温的硅橡胶条密封室门,确保热量不外溢;循环风进风管道12及出风管道15保持室内温度均匀。The
沥青混合料试件9采用标准试件时,应在加热状态下进行安放、固定,以便更容易贴在从动轮10的轮槽底部;试件也可采用专用试模成型,试模底部为圆弧形,圆弧对应圆心角为60°,半径550mm。When the asphalt
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