CN201396212Y - Biaxial crankshaft piston transmission mechanism - Google Patents
Biaxial crankshaft piston transmission mechanism Download PDFInfo
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- CN201396212Y CN201396212Y CN2009201027148U CN200920102714U CN201396212Y CN 201396212 Y CN201396212 Y CN 201396212Y CN 2009201027148 U CN2009201027148 U CN 2009201027148U CN 200920102714 U CN200920102714 U CN 200920102714U CN 201396212 Y CN201396212 Y CN 201396212Y
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Abstract
本实用新型属曲轴活塞传动机构领域,具体涉及一种双轴曲轴的活塞传动机构,其特征是:由左右对称的双轴构成双轴曲轴,在该双轴曲轴的左右轴之间设有齿轮部,该齿轮部由左右齿轮啮合组成,并且左右齿轮分别固定在左右轴上,在与活塞上铰接的连杆下端设有基轴销,在基轴销上设有可以摆动地支承有角度开闭自由的连接部,该连接部由左右连接杆组成,连接部的左右连接杆的各自的另一端分别与左右轴的曲轴销可以旋转地连接在一起。由此能够使输出扭矩显著增大,以及显著减少能量损失和减少零件磨损。
The utility model belongs to the field of crankshaft-piston transmission mechanism, and in particular relates to a piston transmission mechanism of a double-shaft crankshaft. The gear part is composed of left and right gears meshing, and the left and right gears are respectively fixed on the left and right shafts. A base shaft pin is provided at the lower end of the connecting rod hinged with the piston, and a swingable support with an angle opening is provided on the base shaft pin. The connecting part is free to close, and the connecting part is composed of left and right connecting rods, and the other ends of the left and right connecting rods of the connecting part are rotatably connected with the crank pins of the left and right shafts respectively. As a result, the output torque can be significantly increased, as well as energy loss and component wear can be significantly reduced.
Description
技术领域 technical field
本实用新型涉及曲轴活塞传动机构领域,具体涉及一种双轴曲轴活塞传动机构。The utility model relates to the field of a crankshaft-piston transmission mechanism, in particular to a biaxial crankshaft-piston transmission mechanism.
技术背景 technical background
在现有的内燃机的构造中,一般是将活塞在汽缸内的上下运动经由连杆向曲轴传递从而形成曲轴的旋转运动,在这种内燃机中,压缩后的燃料燃烧爆发能量通过曲轴活塞传动机构转换为旋转的机械能量,从而产生扭矩并通过曲轴实现机械功率的输出。而且,现有的内燃机无论是四行程还是二行程,都是使用一个连杆、一根曲轴,无论是汽油机还是柴油机都是如此。In the structure of the existing internal combustion engine, the up and down motion of the piston in the cylinder is generally transmitted to the crankshaft via the connecting rod to form the rotational motion of the crankshaft. The mechanical energy converted into rotation generates torque and realizes the output of mechanical power through the crankshaft. And no matter existing internal-combustion engine is four-stroke or two-stroke, all is to use a connecting rod, a crankshaft, no matter be gasoline engine or diesel engine all so.
不过,在现有的内燃机中,在活塞接近其上止点与曲轴及连杆成为一条直线时,由于对于曲轴的力臂很小爆发力几乎是通过曲轴曲柄仅加压在曲轴上,不能产生扭矩,只有在活塞越过上止点后到连杆与曲轴的曲柄形成一定的角度后,才开始产生扭矩。因此,按照力学分析,该机构扭矩成分输出很少,所以存在能量损失较大的问题。另外,在曲轴活塞传动机构工作时,由于连杆与曲柄存在夹角必然导致活塞对汽缸内壁产生压力,这样活塞与汽缸内壁之间势必产生摩擦,致使无用功增加机械效率下降,而且还造成活塞侧面和汽缸内壁的磨损,缩短机器使用寿命。However, in the existing internal combustion engine, when the piston is close to its top dead center and the crankshaft and the connecting rod are in a straight line, because the moment arm for the crankshaft is very small, the explosive force is almost only pressurized on the crankshaft through the crankshaft crank, so no torque can be generated. , Only when the piston crosses the top dead center and the connecting rod forms a certain angle with the crank of the crankshaft, does it start to generate torque. Therefore, according to mechanical analysis, the output of the torque component of this mechanism is very small, so there is a problem of large energy loss. In addition, when the crankshaft-piston transmission mechanism is working, due to the angle between the connecting rod and the crank, the piston will inevitably generate pressure on the inner wall of the cylinder, so that friction will inevitably occur between the piston and the inner wall of the cylinder, resulting in increased waste work and a decrease in mechanical efficiency. And the wear of the inner wall of the cylinder shortens the service life of the machine.
发明内容 Contents of the invention
为了解决上述问题,本实用新型提供一种新型曲轴活塞传动机构,目的是能够使输出扭矩显著增加、显著减少能量损失、减少零件磨损,并延长机器使用寿命。In order to solve the above problems, the utility model provides a new crankshaft-piston transmission mechanism, the purpose of which is to significantly increase the output torque, significantly reduce energy loss, reduce wear and tear of parts, and prolong the service life of the machine.
本实用新型通过以下技术方案实现:The utility model is realized through the following technical solutions:
一种双轴曲轴活塞传动机构,由左右对称的左轴和右轴构成双轴曲轴,在该双轴曲轴的左轴、右轴之间设有齿轮部,该齿轮部由左、右齿轮啮合组成,并且分别固定在左轴、右轴上;所述双轴曲轴活塞传动机构的汽缸内设有活塞,所述活塞沿汽缸的内壁可以上下滑移;所述活塞上铰接有连杆,在连杆的下端设有基轴销,所述基轴销上设有可以摆动地支承有角度开闭自由的连接部,所述连接部由左连接杆、右连接杆构成,所述连接部的左连接杆、右连接杆的各自的另一端分别与左轴、右轴的曲轴销可以旋转地连接在一起。A double-shaft crankshaft-piston transmission mechanism. A double-shaft crankshaft is formed by left and right shafts with left and right symmetry. A gear part is arranged between the left shaft and the right shaft of the double-shaft crankshaft. The gear part is meshed by the left and right gears. Composed and fixed on the left shaft and the right shaft respectively; the cylinder of the biaxial crankshaft piston transmission mechanism is provided with a piston, and the piston can slide up and down along the inner wall of the cylinder; a connecting rod is hinged on the piston, The lower end of the connecting rod is provided with a base shaft pin, and the base shaft pin is provided with a connecting part that can be swingably supported and has the freedom of angular opening and closing. The connecting part is composed of a left connecting rod and a right connecting rod. The other ends of the left connecting rod and the right connecting rod are rotatably connected to the crank pins of the left shaft and the right shaft respectively.
所述的双轴曲轴活塞传动机构,在所述活塞位于下止点时,所述连接部的左连接杆、右连接杆的最大开放角度设定为小于180度。In the dual-axis crankshaft-piston transmission mechanism, when the piston is at the bottom dead center, the maximum opening angle of the left connecting rod and the right connecting rod of the connecting part is set to be less than 180 degrees.
本实用新型双轴曲轴活塞传动机构的优点为,The advantage of the utility model biaxial crankshaft piston transmission mechanism is,
根据上述,由于是设为由左右对称的双轴构成曲轴,而且该双轴曲轴经由连接部与连杆连接,由此,即使是在活塞经过上止点附近,也可以显著增大输出扭矩,而且由于是采用左右对称结构使侧向分力相互平衡,因此能够最大限度减少活塞与汽缸之间的摩擦能量损失,提高能源利用效率,并且由于能够减少活塞和汽缸内壁的磨损,所以也延长了机器使用寿命。According to the above, since the crankshaft is composed of bilaterally symmetrical double shafts, and the double shaft crankshaft is connected to the connecting rod through the connecting portion, the output torque can be significantly increased even when the piston passes near the top dead center, Moreover, due to the use of a left-right symmetrical structure to balance the lateral component forces, it can minimize the frictional energy loss between the piston and the cylinder and improve energy utilization efficiency. Machine life.
附图说明 Description of drawings
图1是本实用新型实施方式的双轴曲轴活塞连杆传动机构示意图,Fig. 1 is the schematic diagram of the biaxial crankshaft piston connecting rod transmission mechanism of the embodiment of the present invention,
图2是本实用新型实施方式的双轴曲轴活塞连杆传动机构的活塞位于下止点时的示意图,Fig. 2 is a schematic diagram when the piston of the biaxial crankshaft-piston-connecting rod transmission mechanism according to the embodiment of the present invention is at the bottom dead center,
图3是现有技术的曲轴活塞传动机构示意图。Fig. 3 is a schematic diagram of a crankshaft-piston transmission mechanism in the prior art.
附图中符号说明Explanation of symbols in the drawings
1汽缸;2活塞;3连杆;4气门;5燃烧室;6曲轴收纳室;7双轴曲轴;7-1左轴;7-2右轴;8齿轮部;9连接部;9-1左连接杆;9-2右连接杆;10基轴销;11曲轴销;303连杆;707曲轴。1 cylinder; 2 pistons; 3 connecting rods; 4 valves; 5 combustion chamber; 6 crankshaft storage room; 7 biaxial crankshaft; 7-1 left shaft; 7-2 right shaft; Left connecting rod; 9-2 right connecting rod; 10 base shaft pins; 11 crank pins; 303 connecting rods; 707 crankshafts.
具体实施方式 Detailed ways
下面通过附图对本实用新型的双轴曲轴活塞传动机构进行详细说明。The biaxial crankshaft piston transmission mechanism of the present invention will be described in detail below by means of the accompanying drawings.
图1是本实用新型实施方式的双轴曲轴活塞传动机构的结构示意图。Fig. 1 is a schematic structural view of a double-shaft crankshaft-piston transmission mechanism according to an embodiment of the present invention.
参见图1,本实用新型实施方式的上述双轴曲轴活塞传动机构的结构为,在汽缸1内设有活塞2,所述活塞2沿汽缸1的内壁可以上下滑移。在活塞2上通过铰接与连杆3连接。在汽缸1的上壁设有用于气体进排的气门4,活塞2的上面与汽缸1的上壁、内面形成进行燃烧工作的燃烧室5。Referring to FIG. 1 , the structure of the above-mentioned biaxial crankshaft-piston transmission mechanism according to the embodiment of the utility model is that a
在汽缸1的下部,形成容纳曲轴的曲轴收纳室6。在该收纳室6内设置有双轴曲轴7。所述双轴曲轴7由左右对称的左轴7-1、右轴7-2构成,该双轴曲轴7的左轴7-1和右轴7-2之间设有齿轮部8。所述齿轮部8由左、右齿轮啮合组成,并且左、右齿轮分别固定在左轴7-1、右轴7-2上相互啮合一起转动。A crankshaft housing chamber 6 for housing a crankshaft is formed at a lower portion of the
为了使该左轴7-1、右轴7-2分别沿箭头方向旋转,还设置有连接部9。该连接部9由左连接杆9-1、右连接杆9-2组成。在上述连杆3的下端设有基轴销10。上述连接杆左连接杆9-1、右连接杆9-2各自的上端设有可以旋转地支承于设置在连杆3下端的基轴销10。连接部9的左连接杆9-1、右连接杆9-2分别以基轴销10为中心沿开闭方向摆动。而且,左连接杆9-1、右连接杆9-2的下端分别与双轴曲轴7的左轴7-1和右轴7-2各自的曲轴销11可以旋转地进行连接。In order to rotate the left shaft 7-1 and the right shaft 7-2 in the directions of the arrows, respectively, a connecting portion 9 is provided. The connecting part 9 is composed of a left connecting rod 9-1 and a right connecting rod 9-2. A
图2是本实用新型实施方式的双轴曲轴活塞传动机构的活塞在下止点时的示意图。Fig. 2 is a schematic diagram of the piston of the biaxial crankshaft-piston transmission mechanism according to the embodiment of the present invention when the piston is at the bottom dead center.
参见图2,在活塞2位于双点划线所示的下止点位置时,连接部9的左连接杆9-1、右连接杆9-2的最大开放角度设为小于180度,如果大于180度则所要求的连杆机构运动关系不能成立。Referring to Fig. 2, when the
以下参见图1、图2对本实用新型实施方式的双轴曲轴活塞传动机构的作用过程进行说明。Referring to Fig. 1 and Fig. 2, the action process of the double-shaft crankshaft-piston transmission mechanism according to the embodiment of the present invention will be described below.
如图1所示,活塞2在上止点附近。此时,如果在燃烧室5内产生爆发燃烧,则燃烧形成的高压气体将推动活塞2向下移动。伴随活塞2的下降,连杆3内产生的向下的力通过连接部9的两根连接杆左连接杆9-1、右连接杆9-2分别传递到左轴7-1、右轴7-2上使左轴7-1、右轴7-2立即开始转动,并且通过齿轮部(8)使左轴7-1、右轴7-2分别沿箭头所示方向同步旋转。结果在其初始旋转阶段就能够产生大的扭矩。As shown in Figure 1, the
在活塞继续下移时,左连接杆9-1、右连接杆9-2的开放角度进一步扩大,在达到一定角度时,根据来自两根连接杆左连接杆9-1、右连接杆9-2和一根连杆3的力的合成理论,在左轴7-1、右轴7-2上分别作用有较大的扭矩,可见其具有使扭矩增强的效果。而且,该扭矩一直持续到连接部9的最大开放角度设定为小于180度的角度,也就是说,一直持续到活塞2到达双点划线所表示的下止点位置,如图2所示。When the piston continued to move down, the opening angles of the left connecting rod 9-1 and the right connecting rod 9-2 were further expanded. 2 and a connecting
另外,当活塞2在下止点位置时,通过左轴7-1、右轴7-2的惯性旋转将连接部9和连杆3向上推动,进而使活塞2向上移动回到初始的上止点位置,如图1所示。In addition, when the
图3是现有技术的曲轴活塞传动机构示意图。Fig. 3 is a schematic diagram of a crankshaft-piston transmission mechanism in the prior art.
参照图3,现有技术的曲轴活塞传动机构与本实用新型相比较,其主要区别在于仅设有一个连杆303和一根曲轴707。在汽缸1内当活塞2位于上止点时,活塞2与曲轴707及连杆303成为一条直线,对于曲轴707而言几乎没有力臂,所以燃烧爆发力仅通过曲轴曲柄加压在曲轴707上,不能产生扭矩。只有在活塞2越过上止点后连杆303与曲轴707的曲柄形成一定角度后,才开始产生扭矩。因此该结构的扭矩成分输出较少,将热能转换为机械能的能量转换效率较低。另外,在所述曲轴活塞传动机构工作时,由于连杆303与曲轴曲柄存在夹角必然导致活塞2对汽缸1的内壁产生压力,这样活塞2与汽缸1的内壁之间势必产生摩擦,从而增加无用功,致使机械效率下降,而且还造成活塞侧面和汽缸内壁的磨损,降低机器使用寿命。Referring to Fig. 3, compared with the utility model, the crankshaft-piston transmission mechanism of the prior art is mainly different in that only one connecting rod 303 and one crankshaft 707 are provided. When the
总之,由于本实用新型的曲轴活塞传动机构采用的是由左右对称的双轴构成的曲轴,而且该双轴曲轴经由连接部与连杆连接,由此,即使是在活塞经过上止点附近,也可以显著增大输出扭矩,而且由于是采用左右对称结构使侧向分力相互平衡,因此能够最大限度减少活塞与汽缸之间的摩擦造成的能量损失,提高能源利用效率,并且由于能够减少活塞和汽缸内壁的磨损,所以也延长了零件使用寿命。In a word, since the crankshaft-piston transmission mechanism of the present utility model adopts a crankshaft composed of left-right symmetrical double-shafts, and the double-shaft crankshaft is connected with the connecting rod through the connecting part, thus, even when the piston passes near the top dead center, The output torque can also be significantly increased, and because the left-right symmetrical structure is adopted to balance the lateral component forces, the energy loss caused by the friction between the piston and the cylinder can be minimized, and the energy utilization efficiency can be improved. And the wear of the inner wall of the cylinder, so the service life of the parts is also extended.
在本实用新型实施方式的双轴曲轴的活塞连杆传动机构中是以内燃机为例进行说明的。不过,本实用新型不限于内燃机,也可以用于例如压缩空气时使用的空气压缩机等活塞连杆传动方面。In the piston-connecting rod transmission mechanism of the double-shaft crankshaft embodiment of the utility model, an internal combustion engine is taken as an example for description. However, the utility model is not limited to an internal combustion engine, and can also be used in piston-and-rod transmission aspects such as an air compressor used for compressing air.
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