CN201386629Y - wind turbine base - Google Patents
wind turbine base Download PDFInfo
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- CN201386629Y CN201386629Y CN200920139917U CN200920139917U CN201386629Y CN 201386629 Y CN201386629 Y CN 201386629Y CN 200920139917 U CN200920139917 U CN 200920139917U CN 200920139917 U CN200920139917 U CN 200920139917U CN 201386629 Y CN201386629 Y CN 201386629Y
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- 230000005611 electricity Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型提供一种风力发电机底座,其特征在于风力发电机叶轮主轴的轴承座与主机架为一个整体。本实用新型的最佳实施方案为,从顶部观察上述底座时,在两轴承之间有一顶孔,孔缘间的最小距离至少300mm,顶孔的具体尺寸与需要通过该孔的零件外形尺寸相关。本实用新型与现行的轴承座与主机架分离的方式相比,其效果在于:底座的重量有所减轻,结构也得以简化,强度增强可以承受大的载荷,刚度更好而不易变形。而且,加工面更少,具有更好的机加工工艺性,从而减少机加工工作量并降低生产成本;此外,具有更好的铸造工艺性,降低了不合格品的出现率。
The utility model provides a base of a wind power generator, which is characterized in that the bearing seat of the main shaft of the impeller of the wind power generator is integrated with the main frame. The best embodiment of the utility model is that, when observing the base from the top, there is a top hole between the two bearings, the minimum distance between the edge of the hole is at least 300mm, and the specific size of the top hole is related to the external dimensions of the parts that need to pass through the hole . Compared with the current way that the bearing seat is separated from the main frame, the utility model has the following effects: the weight of the base is reduced, the structure is simplified, the strength is enhanced to bear large loads, the rigidity is better and it is not easy to deform. Moreover, it has fewer processing surfaces and better machining manufacturability, thereby reducing machining workload and lowering production costs; in addition, it has better casting manufacturability and reduces the occurrence rate of defective products.
Description
技术领域 technical field
本实用新型涉及一种风力发电机的底座。具体而言,本实用新型所指的底座是指风力发电机叶轮主轴的轴承座与主机架为一整体。The utility model relates to a base of a wind power generator. Specifically, the base referred to in the present invention refers to the bearing seat of the main shaft of the impeller of the wind power generator and the main frame as a whole.
背景技术 Background technique
风力发电机提供可转换成电能并用于电网的主要能源,通过驱动发电机,在风力发电机中实现风能到电能的转换。近年,随着环保意识的增强和国家政策的扶持,清洁可再生能源的开发受到越来越多的关注。随着风力发电技术的发展,风力发电机组的容量不断增加,特别是近年随着国内兆瓦级风机的出现,风机的重量也呈逐渐扩大的趋势。Wind turbines provide primary energy that can be converted into electrical energy and used in the grid, by driving generators in which wind energy is converted into electrical energy. In recent years, with the enhancement of environmental awareness and the support of national policies, the development of clean and renewable energy has received more and more attention. With the development of wind power generation technology, the capacity of wind turbines has been increasing. Especially in recent years, with the emergence of domestic megawatt-level wind turbines, the weight of wind turbines has gradually increased.
然而,对于大功率的风力发电机而言,叶轮从风中获取能量的同时也将大载荷作用在机械零部件上的。这些载荷最终要传递给塔架,位于叶轮和塔架之间的所有零部件都要承受这些大载荷。因此,像轴承座和主机架需要具有足够的强度。另外轴承座与底座过大的装配误差及过小的刚度,会影响传动链上各部件的载荷从而降低它们自身以及传动链上零部件的寿命,因此轴承座与底座需具备足够的装配精度与刚度。However, for high-power wind turbines, the impellers obtain energy from the wind and also apply large loads to mechanical parts. These loads are finally transmitted to the tower, and all components located between the impeller and the tower are subjected to these large loads. Therefore, things like the bearing housing and the main frame need to have sufficient strength. In addition, the excessive assembly error and too small rigidity of the bearing seat and the base will affect the load of the components on the transmission chain and reduce the life of themselves and the components on the transmission chain. Therefore, the bearing seat and the base must have sufficient assembly accuracy and stiffness.
现有技术的风力发电机的底座是轴承座与主机架分别铸造加工,通过法兰将二者连接。由于需要分别加工轴承座和底座,对加工精度要求较高;另一方面,通过螺栓将法兰连接,其连接刚度亦较难保证。而且,法兰等部件的增加导致风力发电机的重量和成本的增加。The base of the wind power generator in the prior art is that the bearing seat and the main frame are separately cast and processed, and the two are connected by a flange. Since the bearing seat and the base need to be processed separately, the processing accuracy is high; on the other hand, it is difficult to guarantee the connection rigidity of the flanges connected by bolts. Moreover, the increase of components such as flanges leads to an increase in the weight and cost of the wind turbine.
发明内容 Contents of the invention
本实用新型提供一种风力发电机的底座,其特征在于风力发电机叶轮主轴的轴承座与主机架为一个整体。The utility model provides a base of a wind power generator, which is characterized in that the bearing seat of the main shaft of the impeller of the wind power generator is integrated with the main frame.
实现本实用新型的最佳方案为,从顶部观察所述集成式底座时,在两轴承之间开有一顶孔,孔缘间的最小距离至少300mm。该顶孔的用途是为方便安装、拆卸轴承轴向定位零件、密封件和润滑装置等所设,顶孔的具体尺寸与需要通过该顶孔的零件外形尺寸相关。The best solution for realizing the utility model is that when the integrated base is viewed from the top, there is a top hole between the two bearings, and the minimum distance between the edges of the holes is at least 300mm. The purpose of the top hole is to facilitate the installation and disassembly of bearing axial positioning parts, seals and lubricating devices. The specific size of the top hole is related to the external dimensions of the parts that need to pass through the top hole.
与现行的轴承座主机架分离的方式相比,本实用新型所述的底座前端用于安装支撑叶轮主轴的两个轴承,来自叶轮的非绕轴心扭转的载荷通过主轴以及前轴承、后轴承传递到底座上,可以改善载荷的传递,从而减小底座及传动链上各部件的附加载荷;并且两轴承的座孔可以在同一机加工设备上加工,具有更高的位置精度,可以提高底座与轴承的装配精度。Compared with the current way that the main frame of the bearing housing is separated, the front end of the base described in the utility model is used to install the two bearings supporting the main shaft of the impeller, and the non-rotating load from the impeller passes through the main shaft, the front bearing and the rear bearing Transferring to the base can improve the load transmission, thereby reducing the additional load of the components on the base and the transmission chain; and the seat holes of the two bearings can be processed on the same machining equipment, which has higher position accuracy and can improve the load of the base. Assembly accuracy with bearings.
本实用新型所述的底座重量有所减轻并有更强的刚度,不易变形,而且加工面更少,具有更好的机加工工艺性,从而减少机加工工作量并降低生产成本;此外,去除了连接法兰,重量有所减轻,结构得以简化,具备更好的强度以承受大载荷,并具有更好的铸造工艺性,降低不合格品的出现率。The weight of the base described in the utility model is reduced and has stronger rigidity, is not easily deformed, has fewer processing surfaces, and has better machining processability, thereby reducing machining workload and reducing production costs; in addition, removing The connection flange is added, the weight is reduced, the structure is simplified, it has better strength to withstand large loads, and it has better casting process, reducing the occurrence rate of defective products.
附图说明 Description of drawings
图1为本实用新型的最佳实施例的侧视图;Fig. 1 is the side view of the preferred embodiment of the present utility model;
图2为本实用新型的最佳实施例的侧视剖视图;Fig. 2 is the side sectional view of the preferred embodiment of the utility model;
图3为本实用新型的最佳实施例的前视图;Fig. 3 is the front view of the preferred embodiment of the present utility model;
图4为本实用新型的最佳实施例的顶视图。Fig. 4 is a top view of the preferred embodiment of the present invention.
具体实施方式 Detailed ways
下面结合附图1、2、3和4对本实用新型的最佳实施例做一说明,其中1——底座;2——主轴;3——前轴承;4——后轴承;5——顶孔。Below in conjunction with accompanying
如图所示,本实用新型提供的一种风力发电机的底座,所述用于安装主轴2的前轴承3和后轴承4被安装在底座1的前端。在前轴承3和后轴承4之间有一顶孔5,孔缘间的最小距离为300mm,顶孔5的具体尺寸与需要通过该孔的零件外形尺寸相关。As shown in the figure, the utility model provides a base of a wind power generator, the front bearing 3 and the
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200920139917U CN201386629Y (en) | 2009-03-04 | 2009-03-04 | wind turbine base |
Applications Claiming Priority (1)
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CN200920139917U CN201386629Y (en) | 2009-03-04 | 2009-03-04 | wind turbine base |
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CN201386629Y true CN201386629Y (en) | 2010-01-20 |
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CN200920139917U Expired - Lifetime CN201386629Y (en) | 2009-03-04 | 2009-03-04 | wind turbine base |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105649897A (en) * | 2011-03-08 | 2016-06-08 | 维斯塔斯风力系统有限公司 | Support structure for wind turbine |
CN108087217A (en) * | 2017-12-06 | 2018-05-29 | 上海电气风电集团有限公司 | The component and Wind turbines of a kind of built-up shaft bearing and forebay |
WO2019233522A1 (en) | 2018-06-08 | 2019-12-12 | Aerodyn Energiesysteme Gmbh | Rotor bearing housing, and wind power plant having a rotor bearing housing |
-
2009
- 2009-03-04 CN CN200920139917U patent/CN201386629Y/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105649897A (en) * | 2011-03-08 | 2016-06-08 | 维斯塔斯风力系统有限公司 | Support structure for wind turbine |
CN105649897B (en) * | 2011-03-08 | 2018-06-05 | 维斯塔斯风力系统有限公司 | The supporting structure of wind turbine |
CN108087217A (en) * | 2017-12-06 | 2018-05-29 | 上海电气风电集团有限公司 | The component and Wind turbines of a kind of built-up shaft bearing and forebay |
WO2019233522A1 (en) | 2018-06-08 | 2019-12-12 | Aerodyn Energiesysteme Gmbh | Rotor bearing housing, and wind power plant having a rotor bearing housing |
DE102018113760A1 (en) | 2018-06-08 | 2019-12-12 | Aerodyn Energiesysteme Gmbh | Rotor bearing housing and wind turbine with rotor bearing housing |
DE102018113760B4 (en) | 2018-06-08 | 2023-02-23 | Aerovide Gmbh | Rotor bearing housing and wind turbine with rotor bearing housing |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Gansu Goldwind wind power equipment manufacturing Co., Ltd. Assignor: Xinjiang Jinfeng Technology Co., Ltd. Contract record no.: 2012650000013 Denomination of utility model: Wind turbine generator base Granted publication date: 20100120 License type: Exclusive License Record date: 20120418 |
|
CX01 | Expiry of patent term |
Granted publication date: 20100120 |
|
CX01 | Expiry of patent term |