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CN201376654Y - Marine Belt Unloader - Google Patents

Marine Belt Unloader Download PDF

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Publication number
CN201376654Y
CN201376654Y CN200920116666U CN200920116666U CN201376654Y CN 201376654 Y CN201376654 Y CN 201376654Y CN 200920116666 U CN200920116666 U CN 200920116666U CN 200920116666 U CN200920116666 U CN 200920116666U CN 201376654 Y CN201376654 Y CN 201376654Y
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frame
marine
belt
positioning
unloader according
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钱尧翎
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment
    • Y02A20/204Keeping clear the surface of open water from oil spills

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Abstract

本实用新型公开了船用皮带卸料机,包括机架、传送带以及机架的行走装置,机架前部设有用于驱动传送带的驱动装置,机架尾部铰接在行走装置一端上,行走装置另一端设有用于起落机架的升降装置,行走装置上还设有与升降装置配合的用于锁定机架的固定装置。本实用新型可以提高卸料的工作效率,机架固定在行走平台上,行走平台通过卷扬机可以在船体表面预设的导轨上滑动,即可以根据实际物料的送料位置,通过机架在船体中的滑动而实现最佳送料位置,卷扬机的制动器采用电力液压块式制动器,可以实现即时刹车,保证安全;同时升降装置采用液压方式,结构简单,故障率低且实际升降位置容易控制,即容易对机架的实际位置进行定位,操作简便。

Figure 200920116666

The utility model discloses a marine belt unloader, which comprises a frame, a conveyor belt and a running device of the frame. The front part of the frame is provided with a driving device for driving the conveyor belt. A lifting device for lifting and lowering the frame is provided, and a fixing device for locking the frame that cooperates with the lifting device is also provided on the traveling device. The utility model can improve the working efficiency of unloading, the frame is fixed on the walking platform, and the walking platform can slide on the preset guide rail on the surface of the hull through the hoist, that is, according to the actual feeding position of the material, the frame can be placed in the hull according to the actual material feeding position. Sliding to achieve the best feeding position, the brake of the hoist adopts electro-hydraulic block brake, which can realize instant braking and ensure safety; at the same time, the lifting device adopts hydraulic mode, which has a simple structure, low failure rate and easy control of the actual lifting position, that is, it is easy to adjust the machine. The actual position of the rack can be positioned, and the operation is easy.

Figure 200920116666

Description

船用皮带卸料机 Marine Belt Unloader

技术领域 technical field

本实用新型属于皮带输送领域,具体涉及船用皮带卸料机。The utility model belongs to the field of belt conveying, in particular to a marine belt unloader.

背景技术 Background technique

常用的胶带输送机可分为DT75型固定式胶带输送机、DTII型固定式胶带输送机、HQ69型移动式胶带输送机、DY型移动式胶带输送机等等。皮带式输送机具有输送量大、结构简单、维修方便、部件标准化等优点,广泛应用于矿山、冶金、煤炭等行业,用来输送松散物料或成件物品,根据输送工艺要求,可单台输送,也可多台组成或与其它输送设备组成水平或倾斜的输送系统,以满足不同布置型式的作业线需要,适用于输送粉状、粒状、小块状的低磨琢性物料及袋装物料,如煤、碎石、砂、水泥、化肥、粮食等。被送物料温度一般小于60℃,其机长及装配形式可根据用户要求确定,可用电滚筒直接带动传送带的运转,也可用电机加上减速机带动传动滚筒的方式来带动传送带的运转以达到送料的目的。Commonly used belt conveyors can be divided into DT75 fixed belt conveyor, DTII fixed belt conveyor, HQ69 mobile belt conveyor, DY mobile belt conveyor and so on. The belt conveyor has the advantages of large conveying capacity, simple structure, convenient maintenance, and standardized components. It is widely used in mining, metallurgy, coal and other industries to convey loose materials or finished items. According to the requirements of the conveying process, it can be conveyed by a single , can also be composed of multiple units or combined with other conveying equipment to form a horizontal or inclined conveying system to meet the needs of different layout types of operation lines, suitable for conveying powdery, granular, small pieces of low-grinding materials and bagged materials , such as coal, gravel, sand, cement, fertilizer, grain, etc. The temperature of the material to be delivered is generally less than 60°C. The captain and assembly form can be determined according to the user's requirements. The electric roller can be used to directly drive the conveyor belt to run, or the motor plus a reducer can be used to drive the drive roller to drive the conveyor belt to run. The purpose of feeding.

实用新型内容 Utility model content

本实用新型的目的在于提供船用皮带卸料机,可以有效解决现有用于卸船的皮带输送机只能固定于船体、机架只能进行转动而无法平移,以及结构复杂和故障率高的问题。The purpose of this utility model is to provide a marine belt unloader, which can effectively solve the problems that the existing belt conveyor used for unloading ships can only be fixed on the hull, the frame can only rotate but cannot translate, and the structure is complex and the failure rate is high. .

为了解决上述技术问题,本实用新型采用如下技术方案:船用皮带卸料机,其特征在于:包括机架、传送带以及机架的行走装置,机架前部设有用于驱动传送带的驱动装置,机架尾部铰接在行走装置一端上,行走装置另一端设有用于起落机架的升降装置,行走装置上还设有与升降装置配合的用于锁定机架的固定装置。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: a marine belt unloader, which is characterized in that: it includes a frame, a conveyor belt and a walking device for the frame, and the front part of the frame is provided with a driving device for driving the conveyor belt. The frame tail is hinged on one end of the running device, and the other end of the running device is provided with a lifting device for lifting and lowering the frame, and the running device is also provided with a fixing device for locking the frame that cooperates with the lifting device.

进一步,行走装置包括行走平台以及行走平台底部的滚轮,行走平台上设有卷扬机,卷扬机中钢丝绳两端分别固定于船舱两侧,确保机架沿预设轨道前后平移。Further, the walking device includes a walking platform and rollers at the bottom of the walking platform. A hoist is provided on the walking platform, and the two ends of the wire ropes in the hoist are respectively fixed on both sides of the cabin to ensure that the frame moves forward and backward along the preset track.

更进一步,卷扬机的制动器采用电力液压块式制动器,可以实现即时刹车。Furthermore, the brake of the winch adopts electro-hydraulic block brake, which can realize instant braking.

优选的,传送带采用双排齿链进行传动,保证传动的可靠性。Preferably, the conveyor belt is driven by a double-row tooth chain to ensure the reliability of the transmission.

优选的,驱动装置采用防爆电机,保证电机工作可靠性。Preferably, the driving device adopts an explosion-proof motor to ensure the reliability of the motor.

进一步,机架尾部设有传送带的螺旋拉紧装置,以调节传送带的张紧度适中。Further, a screw tensioning device for the conveyor belt is provided at the rear of the frame to adjust the tension of the conveyor belt to be moderate.

进一步,升降装置包括液压泵、油缸和活塞杆,液压泵连接油缸用于调节油压,油缸底部铰接在行走平台上,活塞杆以间隙配合方式置于油缸中,活塞杆顶部铰接在机架上。Further, the lifting device includes a hydraulic pump, an oil cylinder and a piston rod. The hydraulic pump is connected to the oil cylinder to adjust the oil pressure. The bottom of the oil cylinder is hinged on the walking platform, the piston rod is placed in the oil cylinder in a clearance fit manner, and the top of the piston rod is hinged on the frame. .

更进一步,固定装置包括定位销和竖截面呈三角形状的中支柱,中支柱上设有定位块,定位块上设有与机架中定位槽对应的定位孔,定位销穿插在定位孔和定位槽中对机架进行固定。Furthermore, the fixing device includes a positioning pin and a middle pillar with a triangular vertical section, a positioning block is provided on the middle pillar, and a positioning hole corresponding to the positioning groove in the frame is provided on the positioning block, and the positioning pin is inserted between the positioning hole and the positioning hole. Secure the rack in the slot.

优选的,定位块设有3~5个,可以实现对机架多种角度的固定,有利于物料传送。Preferably, there are 3 to 5 positioning blocks, which can realize the fixing of the frame at various angles and are beneficial to material transfer.

进一步,机架中部设有与机架纵向呈90°的挑梁,挑梁通过前后两侧的斜拉索连接机架,对机架起加固作用,提高机架的刚性。Further, the middle part of the frame is provided with a cantilever beam which is 90° to the longitudinal direction of the frame, and the cantilever beam is connected to the frame through the stay cables on the front and rear sides to reinforce the frame and improve the rigidity of the frame.

本实用新型由于采用了上述技术方案,可以提高卸料的工作效率,机架固定在行走平台上,行走平台通过卷扬机可以在船体表面预设的导轨上滑动,即可以根据实际物料的送料位置,通过机架在船体中的滑动而实现最佳送料位置,且卷扬机的制动器采用电力液压块式制动器,可以实现即时刹车,保证安全;同时本实用新型的升降装置采用液压方式,结构简单,故障率低且实际升降位置容易控制,即容易对机架的实际位置进行定位,操作简便。Because the utility model adopts the above-mentioned technical scheme, the working efficiency of unloading can be improved. The frame is fixed on the walking platform, and the walking platform can slide on the preset guide rail on the surface of the hull through the winch, that is, according to the actual feeding position of the material, The optimal feeding position is achieved through the sliding of the frame in the hull, and the brake of the winch adopts an electro-hydraulic block brake, which can realize instant braking and ensure safety; at the same time, the lifting device of the utility model adopts a hydraulic method, which has a simple structure and low failure rate. It is low and the actual lifting position is easy to control, that is, it is easy to locate the actual position of the rack, and the operation is simple.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

图1为本实用新型船用皮带卸料机的结构示意图;Fig. 1 is the structural representation of the utility model marine belt unloader;

图2为图1中I处结构放大示意图;Fig. 2 is the enlarged schematic view of structure at I place in Fig. 1;

图3为图1中II处结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure at II place in Fig. 1;

图4为船体中检修通道的结构示意图。Fig. 4 is a structural schematic diagram of the inspection channel in the hull.

具体实施方式Detailed ways

如图1至图3所示,为本实用新型船用皮带卸料机,包括机架1、传送带2以及行走装置3,机架1尾部铰接在行走装置3一端上,即机架1可绕其尾部进行转动,机架1为角钢焊接而成的框架式结构,机架1中部设有与机架1纵向呈90°的挑梁81,挑梁81通过前后两侧斜拉索82连接机架1;增设的挑梁81和斜拉索82以加强机架1的刚性,防止机架1在运转过程中的抖动和海风对设备的吹打而发生摇晃。整机采用槽型托辊结构,在进料处93的正下方增设缓冲托辊,以减轻物料对传送带2的冲击。As shown in Figures 1 to 3, it is a marine belt unloader of the present invention, which includes a frame 1, a conveyor belt 2 and a running device 3, and the tail of the frame 1 is hinged on one end of the running device 3, that is, the frame 1 can be wound around it. The tail is rotated, and the frame 1 is a frame structure welded by angle steel. The middle part of the frame 1 is provided with a cantilever 81 which is 90° to the longitudinal direction of the frame 1. The cantilever 81 is connected to the frame by stay cables 82 on the front and rear sides. 1. Added cantilever beams 81 and stay cables 82 to strengthen the rigidity of the frame 1 and prevent the frame 1 from shaking during operation and from being hit by the sea breeze on the equipment. The whole machine adopts a trough roller structure, and a buffer roller is added directly below the feeding place 93 to reduce the impact of the material on the conveyor belt 2.

传送带2设置在机架1前部的传动滚筒11和尾部的改向滚筒12之间,机架1前部设有驱动装置4,驱动装置4通过双排齿链传动,带动传动滚筒11转动,从而带动传送带2运转达到运送物料的目的;驱动装置4采用防爆电机,可以防止易燃易爆物料对其运作产生不良的影响;机架1尾部设有传送带2的螺旋拉紧装置7,螺旋拉紧装置7包括螺旋丝杆71和锁紧螺母72,通过旋转螺旋丝杆71达到调整传送带2松紧程度的目的。机架1上固定有增面滚筒13,增面滚筒13设在靠近传动滚筒11一侧的下传送带2的下方,用以增加传送带2与传动滚筒11之间的包角,减小功率的损耗。The conveyor belt 2 is arranged between the driving roller 11 at the front of the frame 1 and the redirecting roller 12 at the tail. The driving device 4 is provided at the front of the frame 1. The driving device 4 drives the driving roller 11 to rotate through a double-row tooth chain transmission. Thereby driving the conveyor belt 2 to run to achieve the purpose of transporting materials; the driving device 4 adopts an explosion-proof motor, which can prevent inflammable and explosive materials from adversely affecting its operation; The tightening device 7 includes a screw screw 71 and a locking nut 72, and the purpose of adjusting the tightness of the conveyor belt 2 is achieved by rotating the screw screw 71. The surface increasing roller 13 is fixed on the frame 1, and the surface increasing roller 13 is arranged under the lower conveyor belt 2 on the side close to the driving roller 11 to increase the wrap angle between the conveyor belt 2 and the driving roller 11 and reduce power loss .

行走装置3包括行走平台31以及行走平台31底部的滚轮32,船体表面上设有与滚轮32对应的导轨,滚轮32可以沿导轨滚动,行走平台31上设有卷扬机33,卷扬机33中钢丝绳34两端分别固定于船舱35两侧。通过卷扬机33的运转,行走平台31即沿导轨滑动,根据实际物料的位置,通过机架1在船体中的滑动而实现最佳送料位置。由于整机重量过大,运动过程中产生惯性较大,基于安全考虑,卷扬机33的制动器采用电力液压块式制动器,该制动器由制动架和相匹配的电力液压推动器组成。当通电时,电力液压推动器动作,其推杆迅速升起,并通过杠杆作用把制动瓦打开,即松闸;当断电时,电力液压推动器的推杆在制动弹簧的作用下,迅速下降,并通过杠杆作用把制动瓦合拢,即抱闸,从而实现即时刹车。Walking device 3 comprises walking platform 31 and the roller 32 of walking platform 31 bottoms, and the guide rail corresponding with roller 32 is provided on the hull surface, and roller 32 can roll along guide rail, and walking platform 31 is provided with winch 33, and steel wire rope 34 two in winch 33 Ends are respectively fixed on the cabin 35 both sides. Through the operation of the winch 33, the walking platform 31 slides along the guide rail, and according to the position of the actual material, the optimal feeding position is realized by the sliding of the frame 1 in the hull. Due to the excessive weight of the whole machine, the inertia generated during the movement is relatively large. Based on safety considerations, the brake of the winch 33 adopts an electro-hydraulic block brake, which is composed of a brake frame and a matching electro-hydraulic pusher. When the power is turned on, the electro-hydraulic pusher moves, and its push rod rises rapidly, and the brake shoe is opened by leverage, that is, the brake is released; when the power is cut off, the push rod of the electro-hydraulic pusher is under the action of the brake spring , descend rapidly, and close the brake shoe through leverage, that is, the brake, so as to realize instant braking.

行走装置3另一端上设有升降装置5用于转动机架1,行走装置3上设有与升降装置5匹配的固定装置6用于锁定机架1。升降装置5包括液压泵51、油缸52和活塞杆53,液压泵51连接油缸52用于调节油压,油缸52底部铰接54在行走平台31上,活塞杆53以间隙配合方式置于油缸52中,活塞杆53顶部铰接54在机架1上;固定装置6包括定位销和竖截面呈三角形状的中支柱61,中支柱61上均匀设有定位块62,定位块62上设有与机架1中定位槽对应的定位孔63,定位销穿插在定位孔63和定位槽中对机架1进行固定。液压泵51作为升降动力源,通过液压泵51调节油缸52中的油压,实现活塞杆53在油缸52中的伸缩滑动,从而达到机架1绕尾部铰链进行转动;定位块设有3~5个,可以实现对机架多种角度的固定,有利于物料传送;当机架1调整到预定位置时,即中支柱61上定位块62中的定位孔63与机架1上的定位槽对应,将定位销穿过定位孔63插入定位槽内,从而固定机架1。The other end of the running device 3 is provided with a lifting device 5 for rotating the frame 1 , and the running device 3 is provided with a fixing device 6 matched with the lifting device 5 for locking the frame 1 . Lifting device 5 includes hydraulic pump 51, oil cylinder 52 and piston rod 53. Hydraulic pump 51 is connected to oil cylinder 52 for adjusting the oil pressure. , the top of the piston rod 53 is hinged 54 on the frame 1; the fixing device 6 includes a positioning pin and a triangular middle pillar 61 in a vertical section, the middle pillar 61 is evenly provided with a positioning block 62, and the positioning block 62 is provided with a The positioning hole 63 corresponding to the positioning slot in 1, the positioning pin is inserted through the positioning hole 63 and the positioning slot to fix the frame 1. The hydraulic pump 51 is used as the lifting power source, and the oil pressure in the oil cylinder 52 is adjusted by the hydraulic pump 51 to realize the telescopic sliding of the piston rod 53 in the oil cylinder 52, so as to achieve the rotation of the frame 1 around the tail hinge; the positioning block is provided with 3 to 5 One, can realize the fixation of various angles to the frame, which is beneficial to material transmission; , insert the positioning pin through the positioning hole 63 into the positioning groove, thereby fixing the frame 1 .

如图4所示,船体上有检修通道部分,主要由扶手91和网状钢带形成的走道92组成,方便操作人员对船用皮带卸料机进行检修和维护。扶手91和走道92以螺栓连接的方式固定在机架1的下部,便于运输、安装和拆卸。As shown in Fig. 4, there is an inspection passage part on the hull, which is mainly composed of handrails 91 and a walkway 92 formed by mesh steel belts, which is convenient for operators to inspect and maintain the marine belt unloader. The handrail 91 and the walkway 92 are fixed on the bottom of the frame 1 in a bolted manner, which is convenient for transportation, installation and disassembly.

Claims (10)

1、船用皮带卸料机,其特征在于:包括机架(1)、传送带(2)以及所述机架(1)的行走装置(3),所述机架(1)前部设有用于驱动所述传送带(2)的驱动装置(4),机架(1)尾部铰接(54)在所述行走装置(3)一端上,所述行走装置(3)另一端设有用于起落机架(1)的升降装置(5),行走装置(3)上还设有与升降装置(5)配合的用于锁定机架(1)的固定装置(6)。1. The marine belt unloader is characterized in that: it includes a frame (1), a conveyor belt (2) and a running device (3) of the frame (1), and the front part of the frame (1) is provided with a Drive the driving device (4) of the conveyor belt (2), the tail of the frame (1) is hinged (54) on one end of the walking device (3), and the other end of the running device (3) is provided with a frame for lifting and lowering The lifting device (5) of (1), the running gear (3) is also provided with the fixing device (6) that is used to lock the frame (1) that cooperates with the lifting device (5). 2、根据权利要求1所述的船用皮带卸料机,其特征在于:所述行走装置(3)包括行走平台(31)以及行走平台(31)底部的滚轮(32),所述行走平台(31)上设有卷扬机(33),卷扬机(33)中钢丝绳(34)两端分别固定于船舱(35)两侧。2. The marine belt unloader according to claim 1, characterized in that: the walking device (3) includes a walking platform (31) and a roller (32) at the bottom of the walking platform (31), and the walking platform ( 31) is provided with hoist (33) on the hoist (33), and wire rope (34) two ends are respectively fixed on the cabin (35) both sides in the hoist (33). 3、根据权利要求2所述的船用皮带卸料机,其特征在于:所述卷扬机(33)的制动器采用电力液压块式制动器。3. The marine belt unloader according to claim 2, characterized in that: the brake of the hoist (33) adopts an electro-hydraulic block brake. 4、根据权利要求1所述的船用皮带卸料机,其特征在于:所述传送带(2)采用双排齿链进行传动。4. The marine belt unloader according to claim 1, characterized in that: the conveyor belt (2) is driven by a double-row toothed chain. 5、根据权利要求3所述的船用皮带卸料机,其特征在于:所述驱动装置(4)采用防爆电机。5. The marine belt unloader according to claim 3, characterized in that: the driving device (4) is an explosion-proof motor. 6、根据权利要求1所述的船用皮带卸料机,其特征在于:所述机架(1)尾部设有传送带(2)的螺旋拉紧装置(7)。6. The marine belt unloader according to claim 1, characterized in that: the tail of the frame (1) is provided with a screw tensioning device (7) for the conveyor belt (2). 7、根据权利要求1所述的船用皮带卸料机,其特征在于:所述升降装置(5)包括液压泵(51)、油缸(52)和活塞杆(53),所述液压泵(51)连接油缸(52)用于调节油压,所述油缸(52)底部铰接(54)在行走平台(31)上,所述活塞杆(53)以间隙配合方式置于油缸(52)中,所述活塞杆(53)顶部铰接(54)在机架(1)上。7. The marine belt unloader according to claim 1, characterized in that: the lifting device (5) includes a hydraulic pump (51), an oil cylinder (52) and a piston rod (53), and the hydraulic pump (51 ) is connected to the oil cylinder (52) for adjusting the oil pressure, the bottom of the oil cylinder (52) is hinged (54) on the walking platform (31), and the piston rod (53) is placed in the oil cylinder (52) in a clearance fit manner, The top of the piston rod (53) is hinged (54) on the frame (1). 8、根据权利要求1所述的船用皮带卸料机,其特征在于:所述固定装置(6)包括定位销和竖截面呈三角形状的中支柱(61),所述中支柱(61)上设有定位块(62),所述定位块(62)上设有与机架(1)中定位槽对应的定位孔(63),所述定位销穿插在定位孔(63)和定位槽中对机架(1)进行固定。8. The marine belt unloader according to claim 1, characterized in that: the fixing device (6) includes positioning pins and a middle pillar (61) with a triangular vertical section, on which the middle pillar (61) A positioning block (62) is provided, the positioning block (62) is provided with a positioning hole (63) corresponding to the positioning slot in the frame (1), and the positioning pin is inserted in the positioning hole (63) and the positioning slot Secure the frame (1). 9、根据权利要求8所述的船用皮带卸料机,其特征在于:所述定位块(62)设有3~5个。9. The marine belt unloader according to claim 8, characterized in that there are 3 to 5 positioning blocks (62). 10、根据权利要求1所述的船用皮带卸料机,其特征在于:所述机架(1)中部设有与机架(1)纵向呈90°的挑梁(81),所述挑梁(81)通过前后两侧的斜拉索(82)连接机架(1)。10. The marine belt unloader according to claim 1, characterized in that: the middle part of the frame (1) is provided with a cantilever (81) which is 90° to the longitudinal direction of the frame (1), and the cantilever (81) connect the frame (1) by the stay cables (82) on the front and rear sides.
CN200920116666U 2009-03-26 2009-03-26 Marine Belt Unloader Expired - Fee Related CN201376654Y (en)

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CN200920116666U CN201376654Y (en) 2009-03-26 2009-03-26 Marine Belt Unloader

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101519109B (en) * 2009-03-26 2011-06-08 钱尧翎 Ship belt unloading device
CN103787096A (en) * 2014-02-26 2014-05-14 中国人民解放军镇江船艇学院 Handling device for cargos in large ship cabin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101519109B (en) * 2009-03-26 2011-06-08 钱尧翎 Ship belt unloading device
CN103787096A (en) * 2014-02-26 2014-05-14 中国人民解放军镇江船艇学院 Handling device for cargos in large ship cabin

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