CN201371579Y - Highlight material flat-plate television casing welding machine - Google Patents
Highlight material flat-plate television casing welding machine Download PDFInfo
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- CN201371579Y CN201371579Y CN200920135509U CN200920135509U CN201371579Y CN 201371579 Y CN201371579 Y CN 201371579Y CN 200920135509 U CN200920135509 U CN 200920135509U CN 200920135509 U CN200920135509 U CN 200920135509U CN 201371579 Y CN201371579 Y CN 201371579Y
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- Prior art keywords
- welding
- flat
- plate
- welding machine
- back cover
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- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000003466 welding Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 4
- 230000003014 reinforcing effect Effects 0.000 abstract description 3
- 230000001276 controlling effect Effects 0.000 abstract 1
- 208000037805 labour Diseases 0.000 abstract 1
- 210000003205 muscle Anatomy 0.000 description 21
- 239000004568 cement Substances 0.000 description 20
- 239000000047 product Substances 0.000 description 11
- 230000002787 reinforcement Effects 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a flat-plate television casing welding machine, in particular to a highlight material flat-plate television casing welding machine, which comprises a framework (19) and a machine head portion (1), wherein the framework (19) is provided with a bottom die (14) for holding a base (18), the machine head portion (1) is provided with a welding die (13) for realizing welding via an ultrasonic system (12), and a pneumatic system (25) used for controlling actions of the welding die is arranged on the framework (19). The highlight material flat-plate television casing welding machine has the advantages that inside reinforcing ribs are arranged into a plurality of plastic rib parts, and the plastic rib parts are welded onto the inner side of a V-shaped portion of a rear casing by utilizing an ultrasonic welding method, thereby being capable of further increasing intensity of the V-shaped portion without affecting the overall appearance of the base. Besides, the welding machine can increase production efficiency, and the general production efficiency thereof can achieve that 1, single ultrasonic welding time is equal to or smaller than eight seconds ( not including loading and unloading time ), 2, average production rate is 30 seconds/piece ( by speed of skilled labors), and 3, annual production capacity is 60,0000 sets.
Description
Technical field
The utility model relates to a kind of flat-plate TV set case bonding machine, refers more particularly to a kind of flat-plate TV set case with high-gloss material bonding machine.
Background technology
Up to now, Korea S Samsung takes the lead in having released flat-plate TV set case with high-gloss material, and high luminescent material moulding bright in color is smooth smooth.High luminescent material is applied to flat-plate TV set case, and attractive in appearance, graceful, visual effect is even better, can fully show the luxurious makings of product.Surface treatments such as high in addition luminescent material moulding need not spray paint, polishing, the environmental pollution that causes because of spraying paint has been eliminated in the use of can directly reaching the standard grade, and has reduced cost of investment, and application prospect is very considerable in the television set industry.
Because the limitation of flat-plate TV set case V-shape portion injection moulding thickness, present common practices are to need employing to set up the intensity that injection moulding reinforcement mode improves the flat-plate TV set case V-shape portion in inside.But because need be at the inner injection moulding reinforcement of casing, so just some problems occurring aspect the outward appearance of casing V-shape portion, there is the position of reinforcement can obviously see the vestige of muscle, also influenced the presentation quality of flat-plate TV set case with high-gloss material thus in casing V-shape portion outside.
Based on the weak point of above-mentioned existing flat-plate TV set case with high-gloss material at V-shape portion injection moulding reinforcement, the inventor has designed the utility model " a kind of flat-plate TV set case with high-gloss material bonding machine ".
The utility model content
The utility model at above-mentioned the deficiencies in the prior art technical problem to be solved is: a kind of bonding machine that is used to weld the flat-plate TV set case with high-gloss material V-shape portion is provided.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of flat-plate TV set case with high-gloss material back cover bonding machine, comprise frame and chain-drive section, described frame is provided with the bed die that is used to place back cover, and chain-drive section is provided with the weldering mould of realizing welding with ultrasonic system, is provided with the pneumatic system that is used to control the action of weldering mould in frame.
Inner reinforcing rib design is become several plastic cement muscle spares, utilize the mode of ultrasonic bonding then, plastic cement muscle spare is welded on the V-shape portion inboard, can further improve V-shape portion intensity, do not influence whole back cover outward appearance again.
Described ultrasonic system is located on the chain-drive section.
Described bed die fixes with bolt and frame upside, and bed die is provided with the inlay card portion that is used to place back cover.Bed die is provided with the mould briquetting that is used for fixing back cover.
The flat-plate TV set case with high-gloss material bonding machine is made up of frame, head, bed die, weldering mould, master control system, ultrasonic system, pneumatic system.The utility model is the fixing welding manners to an one-time action of many weldering moulds, and bed die is held product one to be welded, and the weldering mould is aimed at product two welding to be welded.Replacing difformity shell only need be changed bed die and get final product.Welding procedure: place product → startups weld button → weldering mould decline → triggering ultrasonic → ultra-sonic welded → pressurize time-delay → weldering mould product that rises → unload.
The utility model is used for being provided with reinforcement on V-shape portion, its production craft step is:
1), at first manufactures plastic cement muscle spare as reinforcement;
2), plastic cement muscle spare is welded on the V-shape portion inboard with the flat-plate TV set case with high-gloss material bonding machine, the flat-plate TV set case with high-gloss material bonding machine utilizes ultrasonic system that high-frequency electronic can be converted to high-frequency mechanical vibration, conduct to V-shape portion and plastic cement muscle spare by the weldering mould, the weldering mould is finished welding between V-shape portion and the plastic cement muscle spare with sharply rub V-shape portion and plastic cement muscle spare of per second 20KHz high frequency until fusing back moment.Its welding step is: earlier V-shape portion and plastic cement muscle spare correspondence are placed, start the welding button of V-shape portion bonding machine then, weld then that mould drops to V-shape portion and plastic cement muscle spare needs connecting position, trigger ultrasonic wave again, carry out ultrasonic bonding then, carry out pressurize time-delay step again, weld the mould rising at last and unload the back cover finished product that has welded.
Welding procedure of the present utility model: place product → startups weld button → weldering mould decline → triggering ultrasonic → ultra-sonic welded → pressurize time-delay → weldering mould product that rises → unload.Back cover and the plastic cement muscle spare pad made via the utility model are firm, and do not damage the high luminescent material outer surface of back cover, the welding pulling force can 〉=10 kilograms.
The beneficial effect of a kind of flat-plate TV set case with high-gloss material bonding machine of the utility model is:
Inner reinforcing rib design is become several plastic cement muscle spares, utilize the mode of ultrasonic bonding then, plastic cement muscle spare is welded on the V-shape portion inboard, can further improve V-shape portion intensity, do not influence whole V-shape portion outward appearance again.And the utility model can be enhanced productivity, and general production efficiency of the present utility model can reach: 1. single ultra-sonic welded time≤8 second (not containing the upper and lower material time); 2. average speed of production is 30 seconds/part (by skilled worker's speedometer); 3. yearly productive capacity: 600,000.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the structure front view of back cover;
Fig. 3 is the structural upright view of back cover.
Description of reference numerals:
1, chain-drive section 2, pressure regulator valve 3, Pressure gauge
8, flow speed control valve 9, motor lifting 10, bolt
11, ultrasonic system cover 12, ultrasonic system 13, weldering mould
14, bed die 15, mould briquetting 16, scram button
17, start button 18, back cover 19, frame
20, support plate 23, back cover 24, machine identification OEM
25, pneumatic system 26, V-shape portion
The specific embodiment
Referring to figs. 1 through Fig. 3, the utility model is to implement like this:
In Fig. 1 to Fig. 3, a kind of flat-plate TV set case with high-gloss material bonding machine, comprise frame (19) and chain-drive section (1), described frame (19) is provided with the bed die (14) that is used to place back cover (18), chain-drive section (1) is provided with the weldering mould (13) of realizing welding with ultrasonic system (12), be provided with the pneumatic system (25) that is used to control the action of weldering mould in frame (19), ultrasonic system (12) is located on the frame (19), and ultrasonic system (12) outside is provided with ultrasonic system cover (11).In the present embodiment, the control panel of chain-drive section (1) is provided with a plurality of control buttons, include pressure regulator valve (2), Pressure gauge (3), flow speed control valve (8) and motor lifting (9) button, fix with support plate (20) between chain-drive section (1) and the frame (19), on the control panel of frame (19), be provided with start button (17) and scram button (16), on chain-drive section (1), post machine identification OEM (24) and back cover (23) in addition.Bed die (14) fixes with bolt (10) and frame (19) upside, and bed die (14) is provided with the inlay card portion that is used to place back cover (18).Bed die (14) is provided with the mould briquetting (15) that is used for fixing back cover (18)
The utility model is used on back cover V-shape portion (26) reinforcement being set, and its production craft step is:
1), at first manufactures plastic cement muscle spare as reinforcement;
2), plastic cement muscle spare is welded on V-shape portion (26) inboard with the flat-plate TV set case with high-gloss material bonding machine, the flat-plate TV set case with high-gloss material bonding machine utilizes ultrasonic system that high-frequency electronic can be converted to high-frequency mechanical vibration, conduct to V-shape portion (26) and plastic cement muscle spare by the weldering mould, the weldering mould is finished welding between V-shape portion (26) and the plastic cement muscle spare with sharply rub V-shape portion (26) and plastic cement muscle spare of per second 20KHz high frequency until melting back moment.Its welding step is: earlier V-shape portion (26) and plastic cement muscle spare correspondence are placed, start the welding button of V-shape portion (26) bonding machine then, weld then that mould drops to V-shape portion (26) and plastic cement muscle spare needs connecting position, trigger ultrasonic wave again, carry out ultrasonic bonding then, carry out pressurize time-delay step again, weld the mould rising at last and unload the back cover finished product that has welded.
Welding procedure of the present utility model: place product → startups weld button → weldering mould decline → triggering ultrasonic → ultra-sonic welded → pressurize time-delay → weldering mould product that rises → unload.Back cover and the plastic cement muscle spare pad made via the utility model are firm, and do not damage the high luminescent material outer surface of back cover, the welding pulling force can 〉=10 kilograms.
The important technological parameters of bonding machine is as follows in the present embodiment:
1), Overall Power Consumption :≤10KW/2KW;
2), single cover ultrasonic wave peak power output: 2000W/1500W;
3), operating frequency: 20KHz/15KHz;
4), weldering mould sliding stroke :≤150mm;
5), work source of the gas :≤0.8Mpa;
6), working power: AC220V/50Hz ± 10%;
7), production efficiency: 30 seconds/part (by skilled worker's speedometer).
The utility model has following characteristics:
1), combined type control system; 2), PLC programme-control; 3), man-machine interface operating platform; 4), infrared security protection grating; 5), the computer chip Programmable Design, welding parameter can be revised arbitrarily; 6), computer chases after design frequently automatically, adapts to various mould; 7), overload protection function; 8), excess load buzzing warning function; 9), emergency stop function; 10), firm welding; 11), defeature face not; 12), compatible wide, reduced cost of investment; 13), a clamping, can finish whole weld task, the time is short, speed is fast, efficient is high.
The above, it only is the preferred embodiment of a kind of flat-plate TV set case with high-gloss material bonding machine of the utility model, the above embodiments are not that technical scope of the present utility model is imposed any restrictions, every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model above any trickle modification, equivalent variations and modification that embodiment did.
Claims (4)
1, a kind of flat-plate TV set case with high-gloss material bonding machine, comprise frame (19) and chain-drive section (1), it is characterized in that: described frame (19) is provided with the bed die (14) that is used to place back cover (18), chain-drive section (1) is provided with the weldering mould (13) of realizing welding with ultrasonic system (12), is provided with the pneumatic system (25) that is used to control the action of weldering mould in frame (19).
2, a kind of flat-plate TV set case with high-gloss material bonding machine according to claim 1 is characterized in that described ultrasonic system (12) is located on the chain-drive section (1).
3, a kind of flat-plate TV set case with high-gloss material bonding machine according to claim 1 is characterized in that described bed die (14) fixes with bolt (10) and frame (19) upside, and bed die (14) is provided with the inlay card portion that is used to place back cover (18).
4, a kind of flat-plate TV set case with high-gloss material bonding machine according to claim 1 is characterized in that described bed die (14) is provided with the mould briquetting (15) that is used for fixing back cover (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920135509U CN201371579Y (en) | 2009-03-11 | 2009-03-11 | Highlight material flat-plate television casing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920135509U CN201371579Y (en) | 2009-03-11 | 2009-03-11 | Highlight material flat-plate television casing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201371579Y true CN201371579Y (en) | 2009-12-30 |
Family
ID=41497661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920135509U Expired - Fee Related CN201371579Y (en) | 2009-03-11 | 2009-03-11 | Highlight material flat-plate television casing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201371579Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101947857A (en) * | 2010-08-06 | 2011-01-19 | 覃其凤 | Multifunctional automatic rotary table machine |
-
2009
- 2009-03-11 CN CN200920135509U patent/CN201371579Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101947857A (en) * | 2010-08-06 | 2011-01-19 | 覃其凤 | Multifunctional automatic rotary table machine |
| CN101947857B (en) * | 2010-08-06 | 2016-04-13 | 覃其凤 | A kind of Multifunctional automatic rotary table machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091230 Termination date: 20110311 |