CN201358367Y - Overflowing machine - Google Patents
Overflowing machine Download PDFInfo
- Publication number
- CN201358367Y CN201358367Y CNU2009200677859U CN200920067785U CN201358367Y CN 201358367 Y CN201358367 Y CN 201358367Y CN U2009200677859 U CNU2009200677859 U CN U2009200677859U CN 200920067785 U CN200920067785 U CN 200920067785U CN 201358367 Y CN201358367 Y CN 201358367Y
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- CN
- China
- Prior art keywords
- water
- fabric
- clear water
- utility
- gray fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 239000010865 sewage Substances 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 6
- 238000005406 washing Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000003344 environmental pollutant Substances 0.000 abstract description 3
- 231100000719 pollutant Toxicity 0.000 abstract description 3
- 239000007921 spray Substances 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract 1
- 238000004043 dyeing Methods 0.000 description 11
- 238000012805 post-processing Methods 0.000 description 7
- 239000000975 dye Substances 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 102000004020 Oxygenases Human genes 0.000 description 2
- 108090000417 Oxygenases Proteins 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 229960000583 acetic acid Drugs 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 239000012362 glacial acetic acid Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000010446 mirabilite Substances 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to an overflowing machine, which comprises a dirty water outflow opening (2), a heater (5) and a lifting roller (6). The utility model is characterized in that the overflowing machine also comprises an elastic fabric clamping roll (1), an internal circulation valve (3) and two clear water inlets (4), wherein the two clear water inlets (4) are connected in parallel; the elastic fabric clamping roll (1) is arranged below the lifting roller (6); and the internal circulation valve (3) is arranged at the bottom of the overflowing machine. In the utility model, a washing water system adopts a clear water spraying manner; polluted water is directly discharged out of the bottom of a vat; gray fabric is circulated below the lifting roller; dirty water on the gray fabric is squeezed out maximally through the elastic fabric clamping roll; and when moving to a spray nozzle, the gray fabric is rinsed by clear water so as to avoid or reduce the re-pollution of the gray fabric. Therefore, pollutants on the gray fabric are washed off, none or few can cling to the gray fabric again, and the effect of quick cleaning is achieved.
Description
Technical field
The utility model relates to equipment for dyeing and finishing manufacturing technology field, is specifically related to be used for the overflow machine of wash water.
Background technology
Tradition overflow machine wash water, water inlet before this, walk around and move fabric 5 minutes, stop operating then, last draining, water inlet again, carry out with this repeatedly method of circulation, water consumption, consuming time or with the overflow wash water pollutes by fabric and washes out and take back circulation by fabric, inefficiency, a large amount of blowdowns cause very big pollution to society.According to putting into practice the traditional operation method, dyeing post processing cloth per ton must consume 110-130 ton water.
Summary of the invention
The utility model is by after improving, can Rapid Cleaning, and it is contaminated once more to reduce grey cloth, has reduced time, the water yield and the electric weight of overflow machine dyeing post processing wash water.
Realize above-mentioned purpose, the technical solution of the utility model is as follows:
Overflow machine, comprise sewage outfall (2), heater (5), hoisting drum (6) is characterized in that, also comprise Dan Clip cloth rod (1), interior circulating valve (3), two clear water imports (4), two clear water imports (4) the Dan Clip cloth rod (1) that is connected in parallel is arranged at below the hoisting drum (6), and interior circulating valve (3) is arranged at the bottom of overflow machine.
Described sewage outfall (2) is arranged at the bottom of overflow machine.
Beneficial effect:
Water inlet earlier is when dying machine main pump starting lowest water level during wash water, and the starting main pump is opened two tunnel water inlets, can increase inflow like this, and it is empty to avoid main pump to inhale.Close circulating valve in the cylinder, and open draining valve, making the wash water system is the clear water fountain, contaminant water is directly discharged from cylinder bottom portion, grey cloth is recycled under the hoisting drum, by elasticity folder cloth rod sewage on the grey cloth is at utmost extruded, treated to be washed by clear water again when grey cloth walks to nozzle, avoid or to reduce grey cloth contaminated once more.Pollutant only washes on the grey cloth like this, does not have or stains seldom again, reaches the Rapid Cleaning effect.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the operating procedure curve map
Fig. 3 is dyeing figure
Fig. 4 is traditional wash water aftertreatment technology figure
Fig. 5 improves wash water aftertreatment technology figure
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction scope of the present utility model.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
As shown in Figure 1, overflow machine comprises sewage outfall (2), heater (5), hoisting drum (6), it is characterized in that, also comprise Dan Clip cloth rod (1), interior circulating valve (3), two clear water imports (4), two clear water imports (4) are connected in parallel, and Dan Clip cloth rod (1) is arranged at below the hoisting drum (6), and interior circulating valve (3) is arranged at the bottom of overflow machine.
Described sewage outfall (2) is arranged at the bottom of overflow machine.
Be the whole process of dyed and wash water below, and tradition and improved overflow machine are compared.
Lining tissue: 32
S/ 2TK strand single jersey
Require the door width of cloth: 180cm
Require grammes per square metre: 245g/m2
Look color: O1288C redness
Produce type: the normal temperature dyeing machine
Weight: 1000kg
1. production procedure:
Group cylinder → margin to seam → hot rolling water → advance cylinder floats at the end, dyeing, post processing dehydration → typing →
Every cylinder grey cloth is organized cylinder earlier by the size of dye vat installation amount, supplementary product consumption etc., mainly prepares required grey cloth of dye vat and and auxiliary material.Dye the pipe number of machine then by production, divide this cylinder cloth number equally and carry out margin to seam, connection, can make like this that to dye in the machine every pipe cloth number the same, speed is consistent when making capable cylinder.
2. the end, floated in pre-treatment
Float bottom side
30% hydrogen peroxide, 6～8g/L
Oxygen floats specific agent 168 2～3g/L
Glacial acetic acid 0.5～0.8g/L
Remove oxygenase 0.1～0.15g/L
Bath raio 1: 8～1: 10
Fig. 2 is the operating procedure curve map, room temperature adding oxygen floated specific agent 168,30% hydrogen peroxide 10 minutes after advancing cloth, 98 ℃ of insulations 45 minutes are rapidly heated, fast cooling to 80 ℃ after washing, water inlet adds glacial acetic acid and is warming up to after 50 ℃ of insulations carried out acid-base neutralization in 10 minutes, adding removes oxygenase and carries out deoxidation 20 drainings, and water inlet is dyeed.
3, dyeing
Dyeing prescription: B-4BD red 3.58%
B-3RD Huang 0.858%
Glauber salt 80～90g/L
Fig. 3 is dyeing figure, and water inlet is warming up to 60 ℃ and adds water softener, moves to add dyestuff after 5 minutes, moves to add glauber salt after 10 minutes, moves to add soda ash after 30 minutes, and fortune is dyed draining after 50 minutes.
4, dyeing post processing
The post processing prescription
HAC： 0.5～0.8g/L
Soaping agent 2～3g/L
Fig. 4 is traditional wash water aftertreatment technology figure, needs 13 road water by above aftertreatment technology, and calculating by 1: 10 needs 130 tons of water/ton cloth, about 223 minutes of time spent, electricity consumption 89 degree.
Fig. 5 improves wash water aftertreatment technology figure, need 4 road water to add 3 spray washings by above explained hereafter dyeing post processing, the washing of 7 roads was calculated by 1: 10 and is needed 40 tons of water/ton cloth, 3 spray washings are (2 tons of water of per minute, add that lowest water level is 4 tons) 42 tons of water/tons, amount to 82 tons of/ton cloth of water, 160 minutes times spent, electricity consumption 65 degree.
When fresh clear water sprayed on fabric by circulating pump and heat exchanger, the water that is stained can directly be discharged.Fabric is in the running that does not stop, waste water and staining thing and can not contact and directly give off outside the machine with fabric more inside.This result obtains high wash water effect, has realized the cleaning of grey cloth pollutant in the extremely short time.
5, dehydration
To go out the cylinder grey cloth dewatered 4 minutes.
6. stentering forming
Setting temperature: 160 ℃
Typing speed: 20～25m/ branch
The following gate width of cloth: 180～182cm
Following machine grammes per square metre: 230～235g/m
2
Washing shrinkage: laterally-3%～-4%, directly to-4%～-5%
7, the every fastness quality of grey cloth all meet international standards (with reference to international standard IS0105-B02-1994, IS0105-C03-1994, ISO-105-E04-1994 etc.)
Adopt me to take charge of the overflow machine wash water new technology of research, the post processing conserve water is 40～50 tons but cloth per ton dyes, and saves 37%, and economize on electricity 24 degree save 27%, save time saving 28% 1 hour.Year can be saved more than 30 ten thousand tons of blowdowns.Reached effects of energy saving and emission reduction.
Claims (2)
1. overflow machine, comprise sewage outfall (2), heater (5), hoisting drum (6) is characterized in that, also comprise Dan Clip cloth rod (1), interior circulating valve (3), two clear water imports (4), two clear water imports (4) the Dan Clip cloth rod (1) that is connected in parallel is arranged at below the hoisting drum (6), and interior circulating valve (3) is arranged at the bottom of overflow machine.
2. overflow machine according to claim 1 is characterized in that, described sewage outfall (2) is arranged at the bottom of overflow machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009200677859U CN201358367Y (en) | 2009-02-17 | 2009-02-17 | Overflowing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009200677859U CN201358367Y (en) | 2009-02-17 | 2009-02-17 | Overflowing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201358367Y true CN201358367Y (en) | 2009-12-09 |
Family
ID=41424128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2009200677859U Expired - Fee Related CN201358367Y (en) | 2009-02-17 | 2009-02-17 | Overflowing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201358367Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103215777A (en) * | 2013-05-10 | 2013-07-24 | 居新峰 | Continuous rope-shaped jet washing machine |
| CN103451879A (en) * | 2013-08-26 | 2013-12-18 | 陈宇翔 | Dehydrating and dyeing machine |
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
| CN104313818A (en) * | 2014-10-09 | 2015-01-28 | 童耀辉 | Cotton and yarn room-temperature pretreatment method and device |
| CN104389127A (en) * | 2014-12-12 | 2015-03-04 | 吕珩 | Overflow dyeing machine |
| CN108360190A (en) * | 2018-04-27 | 2018-08-03 | 佛山市巴苏尼机械有限公司 | A kind of intelligent overflow washing method for dyeing |
| CN108385381A (en) * | 2018-03-09 | 2018-08-10 | 宁波市鄞州凤林纺织整理有限公司 | A kind of moisture absorbing and sweat releasing knitting fabric processing technology |
-
2009
- 2009-02-17 CN CNU2009200677859U patent/CN201358367Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103215777A (en) * | 2013-05-10 | 2013-07-24 | 居新峰 | Continuous rope-shaped jet washing machine |
| CN103215777B (en) * | 2013-05-10 | 2015-04-08 | 居新峰 | Continuous rope-shaped jet washing machine |
| CN103451879A (en) * | 2013-08-26 | 2013-12-18 | 陈宇翔 | Dehydrating and dyeing machine |
| CN103451879B (en) * | 2013-08-26 | 2015-09-02 | 陈宇翔 | Dehydration dyeing machine |
| CN103710926A (en) * | 2013-12-10 | 2014-04-09 | 福建可利盛超细纤维有限公司 | Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather |
| CN103710926B (en) * | 2013-12-10 | 2016-01-20 | 福建可利盛超细纤维有限公司 | A kind of waste water circulation dyeing machine for superfine fiber chemical leather dyeing |
| CN104313818A (en) * | 2014-10-09 | 2015-01-28 | 童耀辉 | Cotton and yarn room-temperature pretreatment method and device |
| CN104389127A (en) * | 2014-12-12 | 2015-03-04 | 吕珩 | Overflow dyeing machine |
| CN108385381A (en) * | 2018-03-09 | 2018-08-10 | 宁波市鄞州凤林纺织整理有限公司 | A kind of moisture absorbing and sweat releasing knitting fabric processing technology |
| CN108360190A (en) * | 2018-04-27 | 2018-08-03 | 佛山市巴苏尼机械有限公司 | A kind of intelligent overflow washing method for dyeing |
| CN108360190B (en) * | 2018-04-27 | 2020-07-31 | 佛山市巴苏尼机械有限公司 | An intelligent overflow washing method for dyeing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091209 Termination date: 20130217 |